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QUALIFICATION OF GAS CHROMATOGRAPHY
Submitted to:
Dr. R S CHANDAN
ASSOCIATE.PROFESSOR
Pharmaceutical Chemistry
JSS College Of Pharmacy, Mysuru
1
Submitted by:
N.Surendra chowdary
M.Pharm, 1st Year
Pharmaceutical Analysis.
JSS College Of Pharmacy, Mysuru
CONTENTS:
• Introduction to gas chromatography
• Qualification of GC
• Design qualification
• Installation qualification
• Operational qualification
• Performance qualification
• References
2
INTRODUCTION
• Gas chromatography (GC), is a common type of chromatography used in
analytical chemistry for separating and analyzing compounds that can be
vaporized without decomposition.
• GC is the technique of choice for the separation of thermally stable and
volatile organic and inorganic compounds.
3
GC instrument GC inlet GC column
4
What is qualification ?
5
• It is a documented evidence that premises, systems, equipment's are able to
achieve the predetermined specifications ,properly installed or working
correctly and leads to expected results is called qualification.
DESIGN QUALIFICATION:
• Supplier must provide documented evidence that the product has been
designed, developed and manufactured in a quality environment e.g. ISO
9001:2000 certification.
• Supplier must provide phone and on-site support in case of defects.
• Supplier must provide information through the internet on availability of
new firmware upgrades.
6
INSTALLATION QUALIFICATION:
• Equipment is compared as received with purchase order, including software,
accessories, spare parts and consumables.
• Documentation checked for completeness of operating, maintenance instructions,
standard operating procedures for testing and safety.
• Equipment is checked for any damage.
• The supplier’s instruction for installation is read.
• The supplier’s safety instructions are read.
• Hardware (computer, equipment, fittings and tubing's for fluid connections,
power cables, data flow and instrument control cables) is installed by following
the manufacturer’s recommendation.
• The instruments are switched on and ensured that all modules power up and an
electronic self test is performed.Any deviations are recorded.
• Software is installed on computer by following the manufacturer’s recommendation.
• Correct software installation is verified.
• Abackup copy of software is made.
• Peripherals e.g. printers and equipment modules are configured.
%Relative standard deviation(%RSD) ?
Trail. No 1 2 3 4
Retention time
Or Peak area
12.3 11.9 12.0 12.2
%RSD = MEAN DEVIATION ×100
MEAN VALUE
MEAN VALUE = SUM OF OBSERVATIONS =
TOTAL NO OF OBSERVATIONS
12.3+11.9+12.0+12.2 = 12.1
4
DEVIATION VALUE = ACTUAL VALUE –MEAN VALUE = 12.3-12.1 = 0.2
11.9-12.1 = 0.2
12.0-12.1 = 0.1
12.2-12.1 = 0.1
MEAN DEVIATION = SUM OF DEVIATION VALUES
TOTAL NO OF VALUES
= 0.2+0.2+0.1+0.1 = 0.15
4
%R.S.D = 0.15 ×100 = 1.04%
12.1
OPERATIONALQUALIFICATION:
Precision of peak retention times
Test procedure Acceptance limits Test frequency
• Five injections of a
standard.
• Calculation of relative
standard deviation.
<1% RSD (Relative
Standard Deviation)
Yearly
Precision of peak areas
Testprocedure Acceptance limits Test frequency
• Five injections of a
standard.
• Calculation of relative
standard deviation.
<2% RSD (Relative
Standard Deviation)
Yearly
Accuracy of the temperature of the column oven
Test procedure Acceptance
limits
Test frequency Remarks
Temperature in column
oven is measured and
compared with setpoint.
±1°C Yearly The temperature
measurement device
should be calibrated
and traceable to a
national standard.
Precision of heated zone temperature
Test procedure Acceptanc
e limits
Test frequency Remarks
Actual temperature is
measured andcompared
with setpoints at 50,70
and 90°C
±2°C Yearly The temperature
measurement device
should be calibrated and
traceable to a national
standard.
Carryover of injection
Test
procedure
Acceptance limits Test frequency
Blank solvent is
injected after
standard. Peak
ratio is measured
between blank
and standard
injection.
<5% Yearly
Carryover is the appearance of a small sample peak(broad or hump like)
when injecting a blank after the sample. It is caused by sample residues
which remained in the system after the preceding injection.
PERFORMANCE QUALIFICATION:
Detector Linearity
Detector Linearity solutions :
Solution A 10ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate
Solution B 15ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate
Solution C 20ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate
Solution D 25ml of methanol ,ethanol , acetone make upto 100ml with ethyl acetate
Solution E 30ml of methanol ,ethanol , acetone make upto 100ml with ethyl acetate
Procedure Acceptance criteria
• Blank is injected followed by ‘detector
linearitysolutions’and the peak
responses are recorded.
• A standard plot is drawn between the
concentrations vs the peak responses.
The plot should be linear and
regression coefficient (R2) should
not be less than 0.99.
Concentration (mg/L) Peak-area
18.7 164217200
36.7 326917280
45.1 405326560
53.3 444601600
61.5 485037600
Regression coefficient 0.99
Accepted/ Not Accepted Accepted
For example :
concentration
P
e
a
k
A
r
e
a
Detector noise and Drift test:
Noise is defined as the signal change output by detector when no solute passes
through the detector, denoted by Nd
(a)Short noise
(b)Long noise
(c)Drift
Procedure :
• After GC is ready, the system is run up to 15 minutes through single run.
• When the run is completed noise and drift is calculated through
software.
• The acceptance values are:
a) Noise not more than 100µV.
b)Drift not more than 2500µV/hr.
Flow rate accuracy:
• The digital flow meter is connected to the detector outlet port.
• The carrier gas flow is set and wait till it reaches the set flow.
• The observed flow in replicate is noted.
• The procedure is repeated for other carrier gases such as
hydrogen and air.
Acceptance
• The flow rate of carrier gas should be ±10% of set flow
System precision:
• 20ml of methanol, ethanol and acetone is transferred into 100ml
volumetric flask and make up with ethyl acetate.
• Blank is injected followed by standard preparation in six replicates.(inject the
above solution six times in same volumes)
• The areas and retention times are noted down.
• Calculate the %RSD for retention time and peak area.
• Acceptance
• %RSD for retention time is not more than 1%
• %RSD for peak area is not more than 5%
REFERENCES :
• Vinod D. Usnale, Rohit D , Pooja P. Dahale , Vijay R. Chakote. a review: qualification of
analytical instrument ( differential scanning colorimetry & gas chromatography)
2022,vol24:93-111
• Surendra K. Bansal,Thomas Layloff, Ernest D. Bush, Qualification of Analytical Instruments
for Use in the Pharmaceutical Industry: A Scientific Approach .January 20, 2004
• Devesh Kapoor , Ruchi B. Vyas, Diwaker Dadrwal. An overview of analytical instrument
qualification with reference of pharmaceutical industry.2018, 8(5):99-103
• Basics & Fundamentals Gas Chromatography
• Gas Chromatography Fundamentals Agilent
• Dr. Ramon Companyó and Dr. Montserrat Llauradó. “Verification and Maintenance of
Analytical Instruments According to ISO/IEC 17025 Standard
THANK YOU

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QUALIFICATION OF GAS CHROMATOGRAPHY.pptx

  • 1. QUALIFICATION OF GAS CHROMATOGRAPHY Submitted to: Dr. R S CHANDAN ASSOCIATE.PROFESSOR Pharmaceutical Chemistry JSS College Of Pharmacy, Mysuru 1 Submitted by: N.Surendra chowdary M.Pharm, 1st Year Pharmaceutical Analysis. JSS College Of Pharmacy, Mysuru
  • 2. CONTENTS: • Introduction to gas chromatography • Qualification of GC • Design qualification • Installation qualification • Operational qualification • Performance qualification • References 2
  • 3. INTRODUCTION • Gas chromatography (GC), is a common type of chromatography used in analytical chemistry for separating and analyzing compounds that can be vaporized without decomposition. • GC is the technique of choice for the separation of thermally stable and volatile organic and inorganic compounds. 3
  • 4. GC instrument GC inlet GC column 4
  • 5. What is qualification ? 5 • It is a documented evidence that premises, systems, equipment's are able to achieve the predetermined specifications ,properly installed or working correctly and leads to expected results is called qualification.
  • 6. DESIGN QUALIFICATION: • Supplier must provide documented evidence that the product has been designed, developed and manufactured in a quality environment e.g. ISO 9001:2000 certification. • Supplier must provide phone and on-site support in case of defects. • Supplier must provide information through the internet on availability of new firmware upgrades. 6
  • 7. INSTALLATION QUALIFICATION: • Equipment is compared as received with purchase order, including software, accessories, spare parts and consumables. • Documentation checked for completeness of operating, maintenance instructions, standard operating procedures for testing and safety. • Equipment is checked for any damage. • The supplier’s instruction for installation is read. • The supplier’s safety instructions are read. • Hardware (computer, equipment, fittings and tubing's for fluid connections, power cables, data flow and instrument control cables) is installed by following the manufacturer’s recommendation. • The instruments are switched on and ensured that all modules power up and an electronic self test is performed.Any deviations are recorded. • Software is installed on computer by following the manufacturer’s recommendation. • Correct software installation is verified. • Abackup copy of software is made. • Peripherals e.g. printers and equipment modules are configured.
  • 8. %Relative standard deviation(%RSD) ? Trail. No 1 2 3 4 Retention time Or Peak area 12.3 11.9 12.0 12.2 %RSD = MEAN DEVIATION ×100 MEAN VALUE MEAN VALUE = SUM OF OBSERVATIONS = TOTAL NO OF OBSERVATIONS 12.3+11.9+12.0+12.2 = 12.1 4 DEVIATION VALUE = ACTUAL VALUE –MEAN VALUE = 12.3-12.1 = 0.2 11.9-12.1 = 0.2 12.0-12.1 = 0.1 12.2-12.1 = 0.1 MEAN DEVIATION = SUM OF DEVIATION VALUES TOTAL NO OF VALUES = 0.2+0.2+0.1+0.1 = 0.15 4 %R.S.D = 0.15 ×100 = 1.04% 12.1
  • 9. OPERATIONALQUALIFICATION: Precision of peak retention times Test procedure Acceptance limits Test frequency • Five injections of a standard. • Calculation of relative standard deviation. <1% RSD (Relative Standard Deviation) Yearly Precision of peak areas Testprocedure Acceptance limits Test frequency • Five injections of a standard. • Calculation of relative standard deviation. <2% RSD (Relative Standard Deviation) Yearly
  • 10. Accuracy of the temperature of the column oven Test procedure Acceptance limits Test frequency Remarks Temperature in column oven is measured and compared with setpoint. ±1°C Yearly The temperature measurement device should be calibrated and traceable to a national standard. Precision of heated zone temperature Test procedure Acceptanc e limits Test frequency Remarks Actual temperature is measured andcompared with setpoints at 50,70 and 90°C ±2°C Yearly The temperature measurement device should be calibrated and traceable to a national standard.
  • 11. Carryover of injection Test procedure Acceptance limits Test frequency Blank solvent is injected after standard. Peak ratio is measured between blank and standard injection. <5% Yearly Carryover is the appearance of a small sample peak(broad or hump like) when injecting a blank after the sample. It is caused by sample residues which remained in the system after the preceding injection.
  • 12. PERFORMANCE QUALIFICATION: Detector Linearity Detector Linearity solutions : Solution A 10ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate Solution B 15ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate Solution C 20ml of methanol ,ethanol , acetone make up to 100ml with ethyl acetate Solution D 25ml of methanol ,ethanol , acetone make upto 100ml with ethyl acetate Solution E 30ml of methanol ,ethanol , acetone make upto 100ml with ethyl acetate
  • 13. Procedure Acceptance criteria • Blank is injected followed by ‘detector linearitysolutions’and the peak responses are recorded. • A standard plot is drawn between the concentrations vs the peak responses. The plot should be linear and regression coefficient (R2) should not be less than 0.99. Concentration (mg/L) Peak-area 18.7 164217200 36.7 326917280 45.1 405326560 53.3 444601600 61.5 485037600 Regression coefficient 0.99 Accepted/ Not Accepted Accepted For example : concentration P e a k A r e a
  • 14. Detector noise and Drift test: Noise is defined as the signal change output by detector when no solute passes through the detector, denoted by Nd (a)Short noise (b)Long noise (c)Drift
  • 15. Procedure : • After GC is ready, the system is run up to 15 minutes through single run. • When the run is completed noise and drift is calculated through software. • The acceptance values are: a) Noise not more than 100µV. b)Drift not more than 2500µV/hr.
  • 16. Flow rate accuracy: • The digital flow meter is connected to the detector outlet port. • The carrier gas flow is set and wait till it reaches the set flow. • The observed flow in replicate is noted. • The procedure is repeated for other carrier gases such as hydrogen and air. Acceptance • The flow rate of carrier gas should be ±10% of set flow
  • 17. System precision: • 20ml of methanol, ethanol and acetone is transferred into 100ml volumetric flask and make up with ethyl acetate. • Blank is injected followed by standard preparation in six replicates.(inject the above solution six times in same volumes) • The areas and retention times are noted down. • Calculate the %RSD for retention time and peak area. • Acceptance • %RSD for retention time is not more than 1% • %RSD for peak area is not more than 5%
  • 18. REFERENCES : • Vinod D. Usnale, Rohit D , Pooja P. Dahale , Vijay R. Chakote. a review: qualification of analytical instrument ( differential scanning colorimetry & gas chromatography) 2022,vol24:93-111 • Surendra K. Bansal,Thomas Layloff, Ernest D. Bush, Qualification of Analytical Instruments for Use in the Pharmaceutical Industry: A Scientific Approach .January 20, 2004 • Devesh Kapoor , Ruchi B. Vyas, Diwaker Dadrwal. An overview of analytical instrument qualification with reference of pharmaceutical industry.2018, 8(5):99-103 • Basics & Fundamentals Gas Chromatography • Gas Chromatography Fundamentals Agilent • Dr. Ramon Companyó and Dr. Montserrat Llauradó. “Verification and Maintenance of Analytical Instruments According to ISO/IEC 17025 Standard