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PULMONARY DRUG DELIVERY
A Review by Prof. Naushad Khan Ghilzai, Midwestern University, IL
Growing attention has been given to the potential of a pulmonary route as an non-
invasive administration for systemic delivery of therapeutic agents (mainly peptides and
proteins) due to the fact that the lungs could provide a large absorptive surface area (up to
100 m2
) but extremely thin (0.1 µm – 0.2 µm) absorptive mucosal membrane and good
blood supply. However, recent advances show great promise, but pulmonary delivery of
peptides and proteins is complicated by the complexity of the anatomic structure of the
human respiratory system and the effect of disposition exerted by the respiration process.
RESPIRATORY SYSTEM
The human respiratory system is a complicated organ system of very close
structure–function relationships.
The system consisted of two regions: the conducting airway and the respiratory
region. The airway is further divided into many folds: nasal cavity and the associated
sinuses, and the nasopharynx, oropharynx, larynx, trachea, bronchi, and bronchioles. The
respiratory region consists of respiratory bronchioles, alveolar ducts, and alveolar sacs
FORMULATIONS
The drugs can be administered by pulmonary route utilizing two techniques: aerosol
inhalation (also used in intranasal applications) and intratracheal instillation. By applying
aerosol technique, we could achieve more uniform distribution with greater extent of
penetration into the peripheral or the alveolar region of the lung, but this costs more and
also faced with difficulty in measuring the exact dose inside the lungs. In contrary to
this, instillation process is much simple, not expensive and has non-uniform distribution
of drugs.
1
AEROSOLS
Aerosol preparations are stable dispersions or suspensions of solid material and
liquid droplets in a gaseous medium. The drugs, delivery by aerosols is deposited in the
airways by: gravitational sedimentation, inertial impaction, and diffusion. Mostly larger
drug particles are deposited by first two mechanisms in the airways, while the smaller
particles get their way into the peripheral region of the lungs by following diffusion.
Although there is similarity in drug absorption from the lungs and the other mucosal
surfaces, but due to the complexity in aerosol-particle disposition, the aerosol
administration further complicated by the hygroscopic properties of most therapeutic
aerosols that allow the particle size to change drastically during the drug transport in the
highly humid atmosphere of the respiratory tract. Other factors, which directly influence
the aerosol deposition by above three mechanisms, are aerodynamic size distribution of
the aerosol particles, and the density of the aerosol particles.
There are three commonly used clinical aerosols: jet or ultrasonic nebulizers,
metered–dose inhaler (MDI), and dry-powder inhaler (DPI). The metered–dose inhalers
are most frequently used aerosol delivery system. The dry-powder-inhalers are designed
to deliver drug/excipients powder to the lungs.
Recently, a number of add-a-device or also called as spacers are added to use with
MDIs, in order to remove some non-respirable particles by impaction on their walls and
valves. 3M Drug Delivery Systems has recently introduced actuators that will make
pulmonary and nasal MDIs more effective and efficient by increasing the respirable
fraction of the drug delivered. This will also reduce the side effects
Almost all aerosols were using a CFC (chlorofluorocarbon) propellant but in mid-
nineties efforts were made to consider an alternative to ozone depleting CFC by other
classes of environmental friendly propellants such as hydrofluroalkanes (HFAs: HFA –
134a and HFA-227). These HFA compounds contain no chlorine, which infact causing
the ozone depletion effect (2). The safety and efficacy of these new introduced
propellants were investigated to meet the requirements of American and European
regulatory agencies. In most cases, these two propellants met the safety conditions and
found that they have safety compliance as of their predecessor CFC propellant (3). In
recent years, many MDIs and DPIs containing CFC were replaced by HFAs.
Table 1: List of CFC-free inhalers available in Europe and USA.
Name of Product Active Ingredient of Drug Manufacturer
Airomir
Asmol
Epaq
Ventolin
Intal Forte CFC-free
Flixotide
Qvar
Tilade CFC–free
Seretide
Salbutamol
Salbutamol
Salbutamol
Albuterol Sulfate
Sodium cromoglycate
Fluticasone propionate
Beclomethasone dipropionate
Nedocromil Sodium
Salmeterol xinafoate &
fluticasone propionate
3M Drug Delivery Systems
3M Pharmaceutcials
GlaxoSmithKline
Aventis Pharmaceutcals
GlaxoSmithKline
3M Pharmaceuticals
Aventis Pharmaceutcials
GlaxoSmithKline
2
INTRATRACHEAL INHALATION
This technique delivers a small amount of solution into the lungs by syringe. This
route provides a rapid and quantifiable method of drug delivery to the lungs. The drug
deposition is localized and uneven and only small absorptive area is used for the
absorption from deposition.
INSUFFLATION
This method administers drug’s powder formulation by syringe or any other similar
device into the lungs.
APPROACHES IN PULMONARY DELIVERY
Pulmonary delivered drugs are rapidly absorbed except large macromolecules
drugs, which may yield low bioavailability due to enzymatic degradation and/or low
mucosal permeability.
Pulmonary bioavailability of drugs could be improved by including various
permeation enhancers such as surfactants, fatty acids, and saccharides, chelating agents
and enzyme inhibitors such as protease inhibitors. Some reports suggest that pulmonary
absorption of insulin was significantly enhanced in the presence of several adjuvants such
as glycocholate, surfactin, span 85, and nafamostat. Calcitonin was delivered with
various fatty acids, surfactants, and protease inhibitors and effect of these were studied
for enhancement of absorption in the lungs to evaluate the pharmacological response and
plasma calcium reduction.
Researchers at various academic institutions are working on a novel concept to
deliver drugs to diseased lungs by using perfluorocarbon liquid. They are hoping to
dispel the edematous fluid by drug dissolved perfluorocarbon liquid and eventually
spread evenly throughout the airspace of lungs. This would result in distribution of drug
throughout the lung and will provide higher local tissue concentrations than with aerosol-
borne drug particles. Various therapeutic agents (adenosine, adenosine triphosphate, and
nitric oxide) are currently under investigation to be delivered by this technique. Another
technique is under development to use a respiratory spray to treat lesions appeared in the
mucous membranes of smoker’s lungs. Retinoids are effective against lung cancer but in
pill form retinoids produce harsh side effects so. A novel dosage form is sought to
administer retinoids locally than in the pill that acts throughout the body. It is hoped that
it may be more effective since it allows up to 100 times more active substance to be
delivered to the diseased lungs.
CONTROLLED RELEASE
3
4
The routine pulmonary administration of drugs including peptide and protein faces
many challenges. First, the delivery issue must be addressed, several devices as
mentioned above being tested and marketed worldwide. The most important issue is the
protein stability in the formulation: the dry powder formulation may need buffers to
maintain the pH, and surfactants such as Tween to reduce any chance of protein
aggregation. The stabilizers, such as sucrose) are also added in the formulation to
prevent denaturation during prolonged storage.
Pulmonary bioavailability largely depends on the physical properties of the
delivered protein and it is not the same for all peptide and protein drugs.
Insulin liposomes are one of the recent approaches in the controlled release aerosol
preparation. Intratracheal delivery of insulin liposomes (dipalmitoylphosphatidyl
choline:cholesterol ,7:2) have significantly enhanced the desired hypoglycemic effect.
The coating of disodium fluorescein by hydrophobic lauric acid is also an effective
way to prolong the pulmonary residence time by increasing the dissolution half time. In
another method, pulmonary absorption properties were modified for protein/peptide drug
(rhG-CSF) in conjugation with polyethylene glycol (PEGylation) to enhance the
absorption of the protein drug by using intratracheal instillation delivery in rat (1).
LATEST DEVELOPMENTS
Aradigm has developed AERx pulmonary technology, which would help in
delivering morphine and insulin into the lungs. On the other hand, Alkermes has
designed an inhalation technology (AIR), which would enable us to deliver efficient dry
powder of small molecule, peptide and protein drug particles to the deep lungs. Nektar
Therapeutic in conjunction with Pfizer began dosing first diabetic patients for the phase
III clinical trial for inhaleable insulin Exubera®
. They are also developing several other
active drug molecules to be delivered by using its proprietary delivery technology.
Despites the many challenges faced by pulmonary drug delivery system, several
peptide and protein drugs are currently investigated for potential systemic absorption
through pulmonary system, and that includes insulin, calcitonin, luteinizing-hormone-
releasing hormone (LHRH) analogs, granulocyte colony-stimulating factor (rhG-CSF),
and human growth hormone (hGH).
Reference
1. Critical ReviewsTM
in Therapeutic Drug Carrier Systems 14(4): 395-453, 1997.
2. International Pharmaceutcial Aerosol Consortium, 1997. Ensuring patient care-
the role of the HFC MDI.
3. Metered dose pressurized aerosols and the ozone layer. European Resp. J. 3:495-
497, 1990.

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Pulmonary review

  • 1. PULMONARY DRUG DELIVERY A Review by Prof. Naushad Khan Ghilzai, Midwestern University, IL Growing attention has been given to the potential of a pulmonary route as an non- invasive administration for systemic delivery of therapeutic agents (mainly peptides and proteins) due to the fact that the lungs could provide a large absorptive surface area (up to 100 m2 ) but extremely thin (0.1 µm – 0.2 µm) absorptive mucosal membrane and good blood supply. However, recent advances show great promise, but pulmonary delivery of peptides and proteins is complicated by the complexity of the anatomic structure of the human respiratory system and the effect of disposition exerted by the respiration process. RESPIRATORY SYSTEM The human respiratory system is a complicated organ system of very close structure–function relationships. The system consisted of two regions: the conducting airway and the respiratory region. The airway is further divided into many folds: nasal cavity and the associated sinuses, and the nasopharynx, oropharynx, larynx, trachea, bronchi, and bronchioles. The respiratory region consists of respiratory bronchioles, alveolar ducts, and alveolar sacs FORMULATIONS The drugs can be administered by pulmonary route utilizing two techniques: aerosol inhalation (also used in intranasal applications) and intratracheal instillation. By applying aerosol technique, we could achieve more uniform distribution with greater extent of penetration into the peripheral or the alveolar region of the lung, but this costs more and also faced with difficulty in measuring the exact dose inside the lungs. In contrary to this, instillation process is much simple, not expensive and has non-uniform distribution of drugs. 1
  • 2. AEROSOLS Aerosol preparations are stable dispersions or suspensions of solid material and liquid droplets in a gaseous medium. The drugs, delivery by aerosols is deposited in the airways by: gravitational sedimentation, inertial impaction, and diffusion. Mostly larger drug particles are deposited by first two mechanisms in the airways, while the smaller particles get their way into the peripheral region of the lungs by following diffusion. Although there is similarity in drug absorption from the lungs and the other mucosal surfaces, but due to the complexity in aerosol-particle disposition, the aerosol administration further complicated by the hygroscopic properties of most therapeutic aerosols that allow the particle size to change drastically during the drug transport in the highly humid atmosphere of the respiratory tract. Other factors, which directly influence the aerosol deposition by above three mechanisms, are aerodynamic size distribution of the aerosol particles, and the density of the aerosol particles. There are three commonly used clinical aerosols: jet or ultrasonic nebulizers, metered–dose inhaler (MDI), and dry-powder inhaler (DPI). The metered–dose inhalers are most frequently used aerosol delivery system. The dry-powder-inhalers are designed to deliver drug/excipients powder to the lungs. Recently, a number of add-a-device or also called as spacers are added to use with MDIs, in order to remove some non-respirable particles by impaction on their walls and valves. 3M Drug Delivery Systems has recently introduced actuators that will make pulmonary and nasal MDIs more effective and efficient by increasing the respirable fraction of the drug delivered. This will also reduce the side effects Almost all aerosols were using a CFC (chlorofluorocarbon) propellant but in mid- nineties efforts were made to consider an alternative to ozone depleting CFC by other classes of environmental friendly propellants such as hydrofluroalkanes (HFAs: HFA – 134a and HFA-227). These HFA compounds contain no chlorine, which infact causing the ozone depletion effect (2). The safety and efficacy of these new introduced propellants were investigated to meet the requirements of American and European regulatory agencies. In most cases, these two propellants met the safety conditions and found that they have safety compliance as of their predecessor CFC propellant (3). In recent years, many MDIs and DPIs containing CFC were replaced by HFAs. Table 1: List of CFC-free inhalers available in Europe and USA. Name of Product Active Ingredient of Drug Manufacturer Airomir Asmol Epaq Ventolin Intal Forte CFC-free Flixotide Qvar Tilade CFC–free Seretide Salbutamol Salbutamol Salbutamol Albuterol Sulfate Sodium cromoglycate Fluticasone propionate Beclomethasone dipropionate Nedocromil Sodium Salmeterol xinafoate & fluticasone propionate 3M Drug Delivery Systems 3M Pharmaceutcials GlaxoSmithKline Aventis Pharmaceutcals GlaxoSmithKline 3M Pharmaceuticals Aventis Pharmaceutcials GlaxoSmithKline 2
  • 3. INTRATRACHEAL INHALATION This technique delivers a small amount of solution into the lungs by syringe. This route provides a rapid and quantifiable method of drug delivery to the lungs. The drug deposition is localized and uneven and only small absorptive area is used for the absorption from deposition. INSUFFLATION This method administers drug’s powder formulation by syringe or any other similar device into the lungs. APPROACHES IN PULMONARY DELIVERY Pulmonary delivered drugs are rapidly absorbed except large macromolecules drugs, which may yield low bioavailability due to enzymatic degradation and/or low mucosal permeability. Pulmonary bioavailability of drugs could be improved by including various permeation enhancers such as surfactants, fatty acids, and saccharides, chelating agents and enzyme inhibitors such as protease inhibitors. Some reports suggest that pulmonary absorption of insulin was significantly enhanced in the presence of several adjuvants such as glycocholate, surfactin, span 85, and nafamostat. Calcitonin was delivered with various fatty acids, surfactants, and protease inhibitors and effect of these were studied for enhancement of absorption in the lungs to evaluate the pharmacological response and plasma calcium reduction. Researchers at various academic institutions are working on a novel concept to deliver drugs to diseased lungs by using perfluorocarbon liquid. They are hoping to dispel the edematous fluid by drug dissolved perfluorocarbon liquid and eventually spread evenly throughout the airspace of lungs. This would result in distribution of drug throughout the lung and will provide higher local tissue concentrations than with aerosol- borne drug particles. Various therapeutic agents (adenosine, adenosine triphosphate, and nitric oxide) are currently under investigation to be delivered by this technique. Another technique is under development to use a respiratory spray to treat lesions appeared in the mucous membranes of smoker’s lungs. Retinoids are effective against lung cancer but in pill form retinoids produce harsh side effects so. A novel dosage form is sought to administer retinoids locally than in the pill that acts throughout the body. It is hoped that it may be more effective since it allows up to 100 times more active substance to be delivered to the diseased lungs. CONTROLLED RELEASE 3
  • 4. 4 The routine pulmonary administration of drugs including peptide and protein faces many challenges. First, the delivery issue must be addressed, several devices as mentioned above being tested and marketed worldwide. The most important issue is the protein stability in the formulation: the dry powder formulation may need buffers to maintain the pH, and surfactants such as Tween to reduce any chance of protein aggregation. The stabilizers, such as sucrose) are also added in the formulation to prevent denaturation during prolonged storage. Pulmonary bioavailability largely depends on the physical properties of the delivered protein and it is not the same for all peptide and protein drugs. Insulin liposomes are one of the recent approaches in the controlled release aerosol preparation. Intratracheal delivery of insulin liposomes (dipalmitoylphosphatidyl choline:cholesterol ,7:2) have significantly enhanced the desired hypoglycemic effect. The coating of disodium fluorescein by hydrophobic lauric acid is also an effective way to prolong the pulmonary residence time by increasing the dissolution half time. In another method, pulmonary absorption properties were modified for protein/peptide drug (rhG-CSF) in conjugation with polyethylene glycol (PEGylation) to enhance the absorption of the protein drug by using intratracheal instillation delivery in rat (1). LATEST DEVELOPMENTS Aradigm has developed AERx pulmonary technology, which would help in delivering morphine and insulin into the lungs. On the other hand, Alkermes has designed an inhalation technology (AIR), which would enable us to deliver efficient dry powder of small molecule, peptide and protein drug particles to the deep lungs. Nektar Therapeutic in conjunction with Pfizer began dosing first diabetic patients for the phase III clinical trial for inhaleable insulin Exubera® . They are also developing several other active drug molecules to be delivered by using its proprietary delivery technology. Despites the many challenges faced by pulmonary drug delivery system, several peptide and protein drugs are currently investigated for potential systemic absorption through pulmonary system, and that includes insulin, calcitonin, luteinizing-hormone- releasing hormone (LHRH) analogs, granulocyte colony-stimulating factor (rhG-CSF), and human growth hormone (hGH). Reference 1. Critical ReviewsTM in Therapeutic Drug Carrier Systems 14(4): 395-453, 1997. 2. International Pharmaceutcial Aerosol Consortium, 1997. Ensuring patient care- the role of the HFC MDI. 3. Metered dose pressurized aerosols and the ozone layer. European Resp. J. 3:495- 497, 1990.