The document discusses different types of looms and their weft insertion mechanisms, including projectile looms, rapier looms, air jet looms, and multiphase looms. It describes the torsion bar picking mechanism of projectile looms and covers topics like weft insertion, selvedges, classifications of double rapier looms, air treatment systems for air jet looms, and calculations for fabric and yarn production.
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting.Warp knitting machines--needles are mounted collectively and rigidly in a horizontal metal bar (the needle bar that runs the full knitting width of the machine).
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting.Warp knitting machines--needles are mounted collectively and rigidly in a horizontal metal bar (the needle bar that runs the full knitting width of the machine).
You can find the diffences between mechanical and electronical dobby mechanisms in principle in this presentation.
Also , you can reach the details of dobby mechanisms type like as of single , double and negative dobby systems.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
Pile fabrics: Manufacturing methods include woven pile fabric formation & others methods such as knit pile fabric, tufted pile fabrics etc. A "Terry" or a "Terry Towel" as is generally known is a woven pile fabric formed by slack tension weave process. of weaving.
Filament-core yarns are produced to take advantage of both filament and staple fibre properties. They offer good strength and uniformity without sacrificing the staple fibre yarn-like surface characteristics. Core-spun yarns containing spandex provide fabric designers with broad possibilities, because such stretchable yarns can be constructed with a wide range of properties using virtually any type of hard fibres as the cover yarn. However, a disadvantage of the core yarns is that the staple fibre sheath may slip along the filament when being pulled to pass over or when being rubbed by machine parts during further mechanical processes. But it is very easy to produce core-spun yarn containing spandex in a conventional ring frame after doing some modification of the machine.
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting
You can find the diffences between mechanical and electronical dobby mechanisms in principle in this presentation.
Also , you can reach the details of dobby mechanisms type like as of single , double and negative dobby systems.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
Pile fabrics: Manufacturing methods include woven pile fabric formation & others methods such as knit pile fabric, tufted pile fabrics etc. A "Terry" or a "Terry Towel" as is generally known is a woven pile fabric formed by slack tension weave process. of weaving.
Filament-core yarns are produced to take advantage of both filament and staple fibre properties. They offer good strength and uniformity without sacrificing the staple fibre yarn-like surface characteristics. Core-spun yarns containing spandex provide fabric designers with broad possibilities, because such stretchable yarns can be constructed with a wide range of properties using virtually any type of hard fibres as the cover yarn. However, a disadvantage of the core yarns is that the staple fibre sheath may slip along the filament when being pulled to pass over or when being rubbed by machine parts during further mechanical processes. But it is very easy to produce core-spun yarn containing spandex in a conventional ring frame after doing some modification of the machine.
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting
Knitting 2 sum For Fabric Very ImportantSadia Textile
Types of warp knitting m/c:
Two major classes of warp knitting m/cs:-
1. Tricot warp knitting m/c
2. Raschel warp knitting m/c.
Features Tricot warp knitting m/c:
In the past, tricot m/cs mainly employed bearded needles with a pressure bar
Tricot m/cs have a gauge expressed in needle per inch and chain link numbering 0, 1, 2, 3, 4 etc. generally with three links per course
Their sinkers, which are joined to each other at the front and back, never move clear of the needles as they combine the functions of holding down, knocking over and supporting the fabric
The fabric is drawn-away towards the batching roller almost at right angles to the needles bar
Thesis Presentation | Minimization of Sewing Defects through Implementation o...Md Rakibul Hassan
Presentation on Thesis Report. Minimization of Sewing Defects through Implementation of PDCA in Garments Industry of Bangladesh - A case study “Standard Group” . Green University of Bangladesh
Thesis Report | Minimization of Sewing Defects through Implementation of PDCA...Md Rakibul Hassan
Minimization of Sewing Defects through Implementation of PDCA in Garments Industry of Bangladesh - A case study “Standard Group”
Thesis Report Green University of Bangladesh. Thesis Report Sample. Thesis Report BSc in Textile Engineering.
Internship Report | Industrial Attachment | Internship Report at Standard Gro...Md Rakibul Hassan
Internship Report Sample | Report on Industrial Internship | Internship Report | Internship at Standard Group | Internship Report B.Sc in Textile | Green University of Bangladesh
Internship report for B.Sc in Textile Engineering.
Presentation on Industrial Internship | Internship Presentation BSc in Textil...Md Rakibul Hassan
Internship Presentation at STANDARD GROUP. Industrial Internship at Standard Group. Green University of Bangladesh. Internee Presentation on Internee / Project Work. Internee Presentation | Internship Presentation | Internship Presentation BSc in Textile
Presentation on Internship Department of Textile Engineering Green University of Bangladesh.
By
Md Rakibul Hassan
Green University of Bangladesh
Email: therealrakib@gmail.com
Social: www.facebook.com/rakibpwf | www.linkedin.com/in/mdrakibulhassan/
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Projectile Loom | Rapier Loom | Multi-Phase Loom | Weaving Technology | Study On Projectile Loom
1. Weaving Technology
Projectile Loom
In projectile loom the weft insertion is carried out by small projectiles, which number
depends on the weaving width and which with their grippers take out the weft yarn from big
cross-wound bobbins and insert it into the shed always in the same direction.
With projectile weft insertion virtually any yarn can be woven, e.g. cotton, wool, silk, mono- and
multi filaments and tapes,as well as hard fibres like jute and linen, and even metal.
Advantages for picking by projectile:
There is a torsion bar which is made of alloy metal and its spring like characteristics makes possible
to create a torsion angle of 11° without any hamper or degradation. It also reduces the loom sound.
Weft Insertion Mechanism of Projectile Loom:
i) Weft yarn is supplied from cone package through accumulator and feeder.
ii) At first the projectile lever moves backward, the projectile feeder remains closed.
iii) Feeder opens and projectile come in front of the projectile lever and grips the weft yarn.
iv) Weft brake releases the weft,tension lever moves upward and projectile lever beats the
projectile to perform a picking.
v) Projectile moves to other side of the loom and is caught by projectile brake.
vi) On the other side weft brake stops the yarn, tension lever moves downward.
vii) Weft end gripper on both side of the loom grips the yarn while projectile feeder is closed.
viii) Weft cutter come into action and cuts the weft while the projectile brake opens & releases
the projectile. This projectile falls below over a conveyor belt or chain & passed to the
other side. It is lifted by a pusher rod for further picking.
ix) The cut weft yarn is tucked inside the fabric by a tucking needle and also forms a tucked-in
selvedge.
2. Torsion bar picking mechanism:
i) The picking cam shaft 1 which rotates once every pick,
has a picking cam 2.
ii) As the cam 2 continues to turn, the roller 3 will lose
contact with the nose of the cam and turned the toggle
lever in a clockwise direction which is fulcrummed.
iii) In doing so, it has twisted the free end of the torsion rod 6
through the link 7 and the torsion lever 8, which is secured
to the torsion rod 6 near its free end.
iv) The picking lever 9 is attached to the free end of the
torsion rod 6 and carries the picker 10.
v) At this stage, the amount of twist at the free end of the
torsion rod is about 30°, and the picking lever has rotated
through a similar angle.
vi) The picker force the projectile to move forward.
1- Cam shaft
2- Picking cam
3- Roller
4- Toggle lever
5- Fulcrum
6- Torsion rod
7- Link
8- Torsion lever
9- Picking lever
10- Picker
11- Roller fixed on cam
3. 12- Curved contour
13- Oil brake
Rapier Loom
Insertion of weft by rapier is a mechanically modern and refined version of the primitive method of
fabric production. In the present version the gripper heads are attached to rapiers which are flexible
tapes or rigid rods. The rapiers are made of coated steelor reinforced high performance manmade
fibers like carbon.
Classification:
Sequence ofWeft Insertion:
i) Single-Rapier Loom:
It can insert weft only on alternate rapier traverses,and thus each rapier must be long
enough to extend across the full width of the loom. The mass of the reciprocating parts is
high.
ii) Dewas Double Rapier Loom:
It grips the weft outside one of the selvedges and carries it to the centre of the loom,
where the yarn is transferred to a gripping point in the other rapier head. This rapier then
pulls the weft across the loom to complete the traverse. Weft withdrawal from the supply
package thus occurs in two stages.
iii) Gabler Double Rapier Loom:
The weft is gripped outside the selvedge, and, as the rapier traverses the loom, a
hairpin of weft is formed. At the point of transfer,the yarn extends from the supply
package,round the rapier head, and back to the gripping point on the loom frame. When
the rapiers start to withdraw, the yarn is released from the gripping point and is
straightened out by the second rapier.
4. Disadvantages ofSingle Rapier:
i) Double time for both rigid and flexible.
ii) Double space for rigid but less space for flexible.
Adv. & Disadvantages ofDouble Rapier:
i) Less picking time for both rigid and flexible.
ii) More space for rigid but less space for flexible.
iii) In Gabler, weft yarn forms loop, half picking occurs and fabric become bulky, twist
opens.
Multi-Phase Loom:
Continuous weft insertion occurs in circular and multiphase looms. Multiphase looms are of 2 types:
i) Circular multiphase shuttle
ii) Flat circular airjet
Features:
Heavy reciprocating parts & a precision system of shuttle propulsion is eliminated.
In circular weaving machine, the advantages of complete rotary motion is in line with weft
knitting machine.
In circular loom 8 shuttles may simultaneously be employed for weaving.
Wave shed is produced & shed is vertical
In circular loom metallic shuttle propulsion by magnetic block & pinion.
In circular loom rotating spiked wheel is used for beating up
Medium & coarse fabrics are produced.
In circular loom multiple warp beams are simultaneously used.
For plain weave- 32 harness is used
Heald frames are horizontal
Reed is fixed and it controls the warp spacing.
Two shuttles per loom are frequently encountered especially in weaving hosepipes or small-
diameter sacking.
5. Air Jet Weaving:
The air jet weaving machines are supplied with compressed air from a centralcompressor in the
weave room or are equipped with individual built-in compressors. The weft yarn is inserted by means
of compressed air.
Air Quality:
If moisture, grease, oil,carbon and foreign particles are not removed from the compressed air:
a) The metallic parts of the loom and piping will corrode.
b) Nozzle efficiency will reduce and valve will not work
c) Particles will adhere in the compressed air pipe, passage resistance as wellas pressure loss
increases and pine holes made in the pipe wall result in air leakage.
d) The reed will soil and this will lead to inefficient weft insertion, malfunctioning of loom,
damage of reed and the impairment of fabric quality.
e) Operational environment will not be hygiene.
Typical Lay-out of Air Treatment Plant:
Notation Equipment Function
a. Compressor and Filter To collect raw air, separate large particles and compress the air.
b. Receiver Tank To store compressed air for preventing pressure pulsation, separate
moisture, grease and other impurities.
c. Air dryer A refrigerating air dryer is used to remove moisture.
d. Main line filter Removes 3-5 micron size foreign particles & scale compressed air.
e. Sub-micron filter Removes 0.3-1 micron size substances such as tar and carbon.
f Micro- mist Filter Removes 0.01 micron size particles (e.g. grease)
Weft Insertion Mechanism ofAir Jet Loom:
i) The weft yarn is drawn from the supply package at constant speed by rollers or drum
storage motion.
ii) The length of each pick is determined by the circumference and speed at the measuring
disc according to the fabric width.
iii) With the clamp closed the yarn is held ready for insertion in the tube storage motion in
the form of a hairpin by the air stream from an auxiliary nozzle.
iv) Immediately before the clamp opens, the main nozzle starts blowing, so that the yarn is
set in motion when the clamp opens.
6. v) The hairpin is stretched out.
vi) The yarn is blown into the guiding channel of the reed with the shed open.
vii) The yarn is then carried through the shed by the air currents of the relay nozzles along the
reed channel. At the end of each insertion cycle the clamp closes. The stretched yarn is
beaten up and cut after shed closure.
Disadvantage:
This fire hazard is probably the biggest disadvantage of an electrical warp stop-motion, and it makes it
totally unsuitable for use on looms that are intended for the weaving of soft-spun fibrous warp yarns.
Its quick action makes it ideal for looms weaving continuous-filament yarns and relatively fine
(probably combed) cotton and worsted yarns, which are generally used in quality fabrics.
7. Selvedge:
The finished edge of a fabric is called selvedge to keep fabric from unraveling or fraying apart.
Functions ofSelvedge:
To prevent fraying apart of warp
To maintain width
To increase strength at the selvedges
To prevent structural deformation
Types ofSelvedges:
i) Both end bounded selvedge ( on hand
loom & conventional loom)
ii) One end bounded selvedge ( on Gabler
Rapier)
iii)Fringed selvedge ( on air jet loom)
iv) Leno selvedge (Airjet, Rapier)
v) Tucked-in selvedge (projectile loom)
vi) Stitched selvedge
vii) Adhesive selvedge
viii) Fused selvedge
ix) Dummy selvedge
x) Twisted (Half & Full) selvedge
Conventional selvedge:
- Produced on a conventional shuttle loom.
- Strength is necessary to counteract the pulling of the weft thread as the shuttle traverses the
loom, and this function must be performed by the outside ends of the fabric.
- The fabric surface must be absolutely uniform from one side of the cloth onto the other.
Tucked-in Selvedge:
- The tucked selvedge is a technique used on some shuttleless
looms.
- A device is used to tuck and hold the cut ends into the fabric
edge using a special tuck-in mechanism
Leno selvedge:
- The leno selvages are obtained by binding the wefts with strong additional
threads by eliminating through cutting the protruding weft ends.
- Half cross leno weave fabrics have excellent shear resistance.
- The leno gauze system is optimally suited for heavy fabrics, blankets, wall
coverings.
8. Twisted Selvedge:
Twisting the outside ends around each other is done by using a disc that carries
two bobbins (Fig. 5.8b). As the disc rotates, the threads from the bobbins are
made to twist around one another between picks.
Fused Selvedge: These selvages are made on fabrics of thermoplastic
fibres, such as polypropylene, nylon, etc. by pressing a hot mechanical
element on the edges of the fabric. The fibres melt and fuse together,
sealing the edges. Electronically controlled thermal cutters are used to
cut and fuse selvedges of synthetic fabrics on weaving machines. The
temperature of the cutters is reduced when the machine is stopped. This
technique is sometimes used to split wide fabrics into narrower widths.
Production of loom:
PPM = 200, PPI = 50
Production per loom per minute =200/50 =4”
Production per loom per month = 4 x 60 x 24 x 30 inch
Production per loom per year at 70% efficiency = 4 x 60 x 24 x 30 x 12 x 0.7 inch
= (4 x 60 x 24 x 30 x 12 x 0.7) / 36 yds
= (4 x 60 x 24 x 30 x 12 x 0.7) / 39.37 m
= 36868.68 m (ANS)
Problem-2:
PPM = 350
PPI = 60
No. of loom = 45
Time = 7 days
Efficiency = 90%
Solution:
350 90 1
Production =…….. x (60 x 24 x 7) x 45 x …….. x ……….. m
60 100 39.37
9. 14288400000
= …………….. m
236220
= 60487.68 m (ANS)
Problem-3:
PPM = 650
PPI = 58
No. of loom = 10
Time = 35 days
Production = 110000 m
Solution:
650 x 60 x 24 x 35 x 10 x η
Production = …………………………………..
58 x 100 x 39.37
110000 x 58 x 100 x 39.37
=> η = ………………………………..
650 x 60 x 24 x 35 x 10
=> η = 76.77% (ANS)
Problem-4: Find out Wt. of yarn in fabric (warp & weft), from the following specification.
Warp count x Weft count
.………………………...... x Fabric width
EPI x PPI
or,
20 x 22
.………… x 56”
60 x 58
Solution:
In 5000m fabric, wt of weft warp,
60 x 56 x 5000 x 1.05
= ……………………………………… kg
0.914 x 840 x 20 x 2.2046
= 521.09 kg (ANS)
In 5000m fabric, wt of weft,
58 x 39.37 x 5000 x 56 x 1.05
= ……………………………………… Kg
10. 36 x 840 x 22 x 2.2046
= 457.73 kg (ANS)
Problem-5:
Find out the wt. of required warp & weft to produce 5000m fabric from the following
specification.
18 x 16
.…….. x 58”
66 x 62
Solution:
66 x 58 x 5000 x 1.05 x 1.1
Required warp = ………………………..…….. = 725.28 kg (ANS)
0.9144 x 840 x 18 x 2.0246
62 x 39.37 x 5000 x 58 x 1.05 x 1.1
Required weft = ………………………...................….. = 766.49 kg (ANS)
36 x 840 x 16 x 2.2046
Problem-6:
Calculate the yarn consumption of a loom per hour running at 180 PPM for producing from
the following specification.
40 x 60
…………. x 56” fabric
72 x 48
Solution:
180 1
Production/hour/loom = ……. X 60 x …… = 6.25 yd
48 36
72 x 56 x 6.25 x 1.05 x 1.1
Req. amount of warp = …………………………………= 0.393 Kg
840 x 40 x 2.004
48 x 36 x 6.25 x 56 x 1.05 x 1.1
Req. amount of weft = ……………………………….. = 0.175 Kg
36 x 840 x 60 x 2.024
4.67
11. Fabric Production Calculation
Loom Speed = Motor RPM * (Motor PullyDiametre)/(Loom PullyDiametre)
Loom Effeciency Percentage = (Actual Production/Calculated Production )* 100
Moisture Regain Percentage = {(Yarn Weight - Dried Yarn Weight)/Dried Yarn weight} *
100
Moistue Content Percentage = {(Yarn Weight - Dried Yarn Weight)/Yarn weight} * 100
Type of Yarn Moisture Regain % Moisture Content %
Cotton 8.50 7.83
Jute 13.75 12.10
Silk 11.00 9.91
Rayon, Viscose 11.00 9.91
Wool 17.00 14.50
Nylon 4.20 3.78
Warp Weight in Kg = (Total Ends * Tape Length in metres)/(1693.6 * Warp Count)
Weft Weight in Kg = (R.S in centimetres * cloth length in metres * PPI )/(4301.14 * weft
Count)
Cloth weight in GSM = {EPI/Warp Cout)+(PPI/Weft count)}* 25.6
oz (ounce ) per sq. yard = GSM(Grams per sq. metre)/34
Material Measurement
To calculate the length of any rolled fabrics, this formula gives the nearest accuracy.
L = {0.0655(D-d)(D+d)}/t
Where L = Length of material (Feet) t = Thickness of fabrics (inches)
D = Outside diameter (inches) d = Inside diameter (inches)
Weight of yarn in a cloth
The weight of cloth manufactured on looms depends upon the weight of yarns in thewarp and
weft: ends/inch, picks/inch and the weight of size on the warp. Therefore,
Cloth weight = Weight of warp + Weight of weft + Weight of size (All inlbs.)
Where as Weight of warp in lbs. = (Total No. of Ends * Tape Length in Yards)/(840 * warp
yarn count)