Project report FAB HIND

1. WEL COME TO FABHIND
FABHIND, established in the year 1991 is an ISO 9001:2015 certified company involved in the manufac-
turing, supplying and installation of Asphalt Batch Mix Plant, Heavy road construction machineries and
equipments, Waste tyre pyrolysis plants and Concrete plants. We have been an established company
with three manufacturing units and have an excellent track record of customer satisfaction through our
perseverance work and efforts in maintaining the quality of product. We believe in keeping our custom-
ers happy by providing them the product they demand at a very competitive price. We never compro-
mise in the quality of the product and provide best services as we believe that your progress is after all
our success.
FABHIND
Regarded as a largest manufacturing company in the present sector, FABHIND was successfully estab-
lished in the year 1991 and started the manufacturing of Road Construction Machinery / equipments in
2005. Our well equipped plant has its head office in Vatva GIDC, Ahmedabad, Gujarat. Since then, we
are successfully supplying Waste recycling projects and road construction machineries for performing
numerous mixing jobs. Enclosing with the growth agenda, we have broadened the gate of supplying quali-
ty products to our customers and laying the foundation stone of trust.
FABHIND is integrated with multifunctional workforce having the experience in different type of field
and vast knowledge of machineries. This helps our company to empower our growth and pursue massive
chance in the global market. We bring the latest technology is used and is assisted by the excellent sup-
port from our clients to manufacture excellent quality of products.
Our organization works in collaboration with safety norms in order to offer a protective environment for
our workers and thus, to meet everyday challenges related with work and specifications of our clients .
FABHIND WORKSHOP

2. Efficiency And Technology
 Produces Industrial Diesel Grade fuel Superior to LDO Grade
 Reactor Plate BQ Grade 16 MM Thickness
 Reactor Temperature 450 to 475 C
 Material process capacity in Reactor 6000 KG[ with balling ]
 Auto controlling Pressure release system without electric and numeric systems
 Gas balloon for storage gas
 Batch Type Process Plant

3. Uses of Pyrolysis Oil
 The fuel is an excellent fuel and can be used for
 Diesel electrical generators
 Diesel burners / stoves
 Boilers
 Hot air generators
 Hot water generators
 Diesel pumps
Pyrolysis process
• Plastics, hundred thousand tons of which are thrown by people daily, are, perhaps the most
evident trace of human civilization. That is why recycling a plastic becomes significant issue.
• There are so many type of Plastic according to static about 50 % of general waste consist of
polymers more than of this polymers are represented by polyethylene, the most popular kind of
plastic.
• Plastic waste processing includes so many types of process like as...
 Splitting by method - is a thermal method
 Splitting at extreme temperature & pressure is a hydrolysis, a high quality chemical products
are obtained.
 Decomposition at high temperature & pressure
 Thermal decomposition - of substance without presence of oxygen is a Pyrolysis
 Mechanical crumbling at both low and normal temperature with washing, drying, granulating
 further use
Plastic Pyrolysis
 End-of-life plastic contain a lot of chemical bound energy.
 As a result of pyrolysis of waste plastic one obtains: high-energy gas, Pyrolysis oils and carbon black
 The ratios of the first three products depend on process conditions, mainly on temperature.
 The pyrolysis method for recycling used plastic is a technique, which heats whole or shredded
plastic in a reactor vessel containing an oxygen free atmosphere and a heat source.
 In the reactor the plastic is softened after which the rubber polymers continuously breakdown into
smaller molecules.
 These smaller molecules eventually vaporize and exit from the reactor.
 These vapors can be burned directly to produce power or condensed into an oily plastic liquid,
generally used as a fuel.
 Some molecules are too small to condense. They remain as a gas, which can be burned as fuel.
 The minerals that were part of the plastic, about 60 to 80 % by weight, are removed as a solid.
 When performed well a plastic pyrolysis process is a very clean operation and has nearly no

4.  emissions or waste.
 The properties of the gas, liquid and solid output are determined by the type of feedstock used
and the process conditions.
 For instance, whole plastic contain send stone and fibers . Shredded plastic have most of the
 sometimes most of the other removed.
 Batch wise Process is done by plastic pyrolysis.
 The remaining solid material often referred to as “charcoal”.
Variety of polymer waste material is suitable as a raw material. Given below is the list of suitable raw
materials for pyrolysis:
 Waste Plastic
 Electronic Plastic Scrap
 Mixed Plastic (HDPE, LDPE, PE, PP, Nylon, Teflon, PS, ABS, FRP etc)
 Mixed Waste Plastic from Waste Paper Mill
 Multi Layered Plastic
 Waste/Scrap Tyres
 Rubber
 Plastic or Rubber parts from Vehicles
 Waste Engine Oils etc.
 The choice of feedstock and process (mainly operating temperature) can affect the value of
the finished products.
 Yield of pyrolysis process:
 Pyrolysis oil (Fuel oil)

5.  The essential product of Plastic pyrolysis process is pyrolysis oil referred as fuel oil
(60TO90 % of total quantity feed)which is used as a fuel component for heating in fire
chamber. Pyrolysis oil has flash Point between 60 to 93.3 °C.
 Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to in-
dustrial diesel LDO( light diesel oil)
 Carbon Black
The vital product of pyrolysis plant is carbon black referred as "Charcoal" 8 to 12% of total
quantity feed. Carbon black has Industrial and commercial use.
 Hydrocarbon Gas
The smaller molecules eventually vaporize and exit from the reactor. These vapors can be
burned directly to produce power or condensed into an oily type liquid, generally used as a
fuel. Some molecules are too small to condense. They remain as a gas 15 to 22% of total
quantity feed) which can be burned as fuel.

6.  Plastic Pyrolysis plant
Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to gen-
erate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for
conversion of waste Plastic into usable products like:
 Pyrolysis oil(Fuel oil)
 Carbon black
 Hydrocarbon gas
 Advantages of pyrolysis plants
 Purest quality of pyrolysis oil as finished product.
 Use of green technology to achieve environment friendly processes.
 Automatic safely valve (pressure and temperature valve) use to improve safely,
profitability & ease of operation.
 Industry is energy self-sufficient.
 No external fuel required for heating.
 Benefits of pyrolysis plant
 Recover energy and value from waste in form of fueland charcoal.
 Reduce plastic land pollution.
 Eco-friendly recycling of plastic .
 Commercially viable process.
 Product is used as substitute to LDO/furnace oil.
 Perfect solution for polymer waste management.
 Raw material available.
 Basic function of pyrolysis plant is to achieve following process conditions:
 Operating temperature of Reactor is between 250 to 300 degree c.
 Duration period of pyrolysis is between 3 to 4 hours.
 Pyrolysis of plastic is done in the absence of oxygen.
 Scrubbing of pyrolysis oil, hydrocarbon gases and fuel gases to prevent pollution.
Waste Plastic Pyrolysis Oil
Specification
Tyre Pyrolysis Oil
Specification
Pour Point: -4°C Pour Point: -21°C
Flash Point: 60°C Flash Point: 40°C
Calorific Value: 10,000 Calorific Value: 10,150
 PYROLYSIS OIL REPORT

7. Sr.
No. Test Method of Testing Result
1 Density at @ 15°C ASTM D 4052 : 2002 0.7930 gm/m
2 Acidity (mg KOH/gm) ASTM D 974:2002 0.76
3 API Gravity @ 60°F ASTM D 1298:1999 46.67
4 Flash Point CDC ASTM D 92-05a <40°C
5 Kinematic viscosity @ 40°C ASTM D 445:2005 2.149 mm2
/s
6 Colour ASTM D 1500:2004a D 8
7 Conradson Carbon Residue ASTM D 189:2005 0.010%(wt)
8 Asphaltine Content ASTM D 3279:2001 0.21%(wt)
9 Ash Content ASTM D 482:2003 <0.01%(wt)
10
Calculated Carbon Aromatic In-
dex ISO 8217 : 1996 763.4
11 Pour Point ASTM D 97-05a -4 °C
12 Sediment by extraction ASTM D 473:2002 0.012(wt)
13 Specipic gravity @ 15°C ASTM D 4052 : 2002 0.7932
14 Sulphur Content ASTM D 4094:2003 75 ppm
15 Water by distilation ASTM D 95-05el < 0.05% (vol)
16 Colorific Value ASTM D 240 cal/a 10000
17 Distillation Range ASTM D 86:04 b
Initial Boiling Point 71.0°C
05% Recovery 110.0°C
10% Recovery 141.0°C
20% Recovery 185.0°C
30% Recovery 226.0°C
40% Recovery 261.0°C
50% Recovery 291.0°C
60% Recovery 319.0°C
70% Recovery 343.0°C
80% Recovery 365.0°C
85% Recovery 380.0°C
90% Recovery 390.0°C
Total Recovery 90% (vol)
 Carbon Specification :-
Charcoal Specifications & Applications
Specifications Analysis Method Charcoal Type
Carbon Black Grades
HAF(N330) SRF(N754)
Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24

8. DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65
CTAB SURFAce Area, m2/g ASTM D-3765 68 74-90 23-39
PH-Value ASTM D-1512 9 7-9 7-10
Heating Loss, % max ASTM D-1509 1.5 2.5 1.5
Ash Content, % max ASTM D-1506 10 0.5 0.5
Average Particle Size, nm Microscope Electronic 300 mesh
Application :Charcoal soil enrichment, Solid fuel, Paint Industry, Ink Industry, filler in Plastic Recycling, for Manu-
facturing high value products like activated charcoal etc.
Pyrolysis oil is the end product of waste plastic and tyre pyrolysis. Pyrolysis oil is widely used as industrial fuel to
substitute furnace oil or industrial diesel.
 Typical industrial applications of pyrolysis oil as a fuel:
 Boilers
 Furnaces
 Hot Water Generators
 Hot Air Generators
 Thermal Fluid Heater
 Electric Generators (mixed with 50% diesel)
 Diesel Pumps(mixed with 50% diesel)
 Using the pyrolysis plants manufactured and supplied by us, our cus-
tomers are manufacturing the finest quality of pyrolysis oil without
distillation.
 Pyrolysis plant needs following machinery & equipment:
 Raw material handing section.
 Pyrolysis Reactor
 Plastic balling Machine
 Condensation system.
 Scrubbing system Hydrocarbon gas cleaning & storage system.
 Pyrolysis oil storage system.
 Cooling tower
 Gas back controlling system .
 Control panel and alarm systems.
 Equipment line in commercial pyrolysis plants is further modified to suite
customer’s requirements.

9. Flowchart for Waste Plastic Pyrolysis Process
Step– 2
Pyrolysis Process
Waste Plastic
Hydrocarbon
gas
Gas storage
Unit
Recycle burn-
ing Unit
Scrubber sys-
tems
Carbon black
Storage
Pulverizing
system
Pyrolysis oil
(Fuel oil-LDO)
PYROLYSIS OIL
STORAGE sys-
tem
Deliver to re-
finery unit
Collect
Sale to market
Hydrolic Balling
Machine
Chimney

10. MINIMUM LAND REQUIREMENT FOR PLANT : 100 ’ X 150’(FEET)
AND RAW MATERIAL LAND 100’ X 150, AND OTHER OFFICE SPACE
MINIMUM SHED REQUIERED FOR PLANT : 50’ X 100’
 Foundaton drawing will be send by us
TECHNICAL
PARAMETERS.N
Items Model
1 Equipment type FIP-RCPlant –10Tons
2 Raw material Waste Plastic
3 Structural form Horizontal rotation
4 30-hour Capacity 6 to 8ton per day
5 Oil yield [ 60 to 80 % oil ] 3000 to 4000Liter P/Day
6 Gas [20 to 30 % ] Utilizes in our plant
7 Carbon [ 10 to 20 %] 700 to 800 KG per Day
8 Operating pressure Normal ( 0.3 To 0.5 Kg)
9 Material of Reactor SpecialH/T Plate
10 Rotate speed 0.4turn& 1 RPM
11 Total power [ only pyrolysis Plant] 50 KW
12 Mode of Water cooling Circular cooling
13 Cooling area of condenser 65 Sq.Meter
14 Kind of transmission DOL drive
15 Noise dB(A) ≤85
16 Working form Intermittent operation
17 Land requirement 60 Feet x 100 Feet
18 Delivery time within 1to 2 weeks
19 Installation Time 20 to25 Day
Sr.
No
Model
(Ton wise) Capacity
Loading
Capacity
OIL OUT PUT
PER DAY
Price
INR
Condenser Produc-
tion %
1 FABHIND
PLASTIC
FHP-Rc-10
Tons
35 KL 6 to 8
Tons
With
Balling
3000 liter TO
4000Litter per
day
As per Annex-
ure 4
New com-
mon Com-
pact Gas
safe con-
trolling
Russian de-
sign
Average
50 %
Including Installation charge logging and boding charge Extra
[ Excise and Vat ] Transportation [Electric Cable cost not including our price ]
LIST OF EXTRA ACCESSORIES THAT PRICE ARE NOT INCLUDE
1 CHIMNEY SELF SUPPORTED 100 FEET

11. 2 ETP (EFFLUENT TREATMENT PLANT) SYSTEM - 1000 LITER/DAY
3 PYRO WATER /OIL (TPO) BURNER
4 AUTO GAS IGNITION (FIRING)SYSTEM - 100 FEET
5 NITROGEN PURGING SYSTEM( 5 Nm3/hr ) -2 tyre plant
6 NITROGEN PURGING SYSTEM( 10 Nm3/hr ) - 4 tyre plant
7 CARBON SCREW CONVEYOR( 15 feet 'u' shape)
8 PLC PANEL FOR TEMPRATURE & PRESSURE CONTROLLER
9 TYRE SIDE WALL CUTTING MACHINE
10
OIL WATER SEPARATED CONICAL TANK
WITH OIL PUMP & PIPELINE -5500 LTR.
11
OIL WATER SEPARATED CONICAL TANK
WITH OIL PUMP & PIPELINE -13000 LTR.
12 EXTRA 5 HP BLOWER FOR COOLING - 10 TON PLANT
13 EXTRA GAS STORAGE DEVICE