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Waste tyre recycling production line FAB HIND
1. TO, DATE :23/08/2019
MR.PARTH PATEL
parthp301997@gmail.com
WASTE TYRE RECYCLING PLANT TO RUBBER POWDER
GENERAL
This production line including main machine and accessorial equipment, it is used for recycling 550-1200mm waste tire, the final product is 10-30 mesh rubber
powder, at the same time, separate the steel wire and fiber. You can get 99% pure rubber powder.
Capacity
NO Model Energy consumption Output (kg/h)
1 The complete line 120 KW/H 500kg for 4-30 mesh granules
2 Floor area: about 300SQ.M; worker: 3-5.
Details of each machine and price
No Name Unit price number Power consumption
Ring cutter 3,50,000 1 5.5 kw
Strip cutter 3,10,000 1 5.5 kw
Block cutter 3,40,000 1 11 kw
Tyre crusher 18,15,000 1 55 kw
Big /Small conveyor equipment 2,70,000 1 2.2 kw
Big / small Magnet separator 4,10,000 1 1.1 kw
Big / Small Shaking screen 4,18,000 1 7.5 kw
Fiber separator 7,15,000 1 11 kw
Remarks: 1. The above quotation is subject to buyer's confirmation within 30 days from the quotation date.
2. Installation and training: we will send 1 engineers for installation, buyer should undertake the round trip fee and offer accommodations and pay additional 1500/- per person
per day. The Installation and training will take about 10-15 days.
3.Hs code: 84778000.
4.The above all machines only need one 40" container & 20”one.
5.Delivery time: 35 days after received the advanced payment.
FEATURES:
◆To granulate radial tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
◆The whole input tires, after the processing, steel are completely separated and fiber can be separated up to 99% or above. The finish product is high and competitive in the market.
◆Tight construction, small space and simple technique flow.
◆Low energy-consuming, Low energy consuming and good performance-cost ratio.
◆High autoimmunization, fewer labors requirement.
◆Unique design, high output and long lifetime blade characterize secondary shredder and fine rubber shredder, which can improve the working efficiency and lower equipment maintenance
cost.
2. Specifications(kindly please see the photo)
No. ITEM PICTURE PRODUCTS DESCRIPTION NET
WEIGHT
1
Ring cutter
Application: The equipment is a special equipment to cut and separate the bead ring, the sidewall
and crown of waste tires,
Tyre Cutter machine fabricated body blade size of 300x38x2 Nos,
Blade made of carbon alloy steel,
Gearbox 10 KW Helical gear box
4. 5 HP 1440 RPM ABB Brand Electric Motor 3 Phase with reverse forward switch
500KG
2
Strip cutter
Application: The equipment is a special equipment to cut the sidewall and the crown of waste
tires into rubber stripes with a certain width, and the width is adjustable,
10 HP Electric Motor, EN-19 Material
This is machine used to Cut strips from the side wall and thread of tyres.
D3 types of material for Two Blades,
Motor : 10 HP Crompton greaves, Kirloskar, Bharat Bijlee
600KG
3
Block cutter
Application:This machine is utilized to process the rubber stripes into rubber blocks with a certain
size, which is good for latter production and improving work efficiency.
The largest rotary diameter of two active knives: Φ190mm
Rotate speed of main axis: 455rpm
Linear speed of mixing material claw: 32.47m/min
Motor: Y160M-4, 11KW, 1460rpm
Overall dimension:length × width × height =1130×830×1100mm
Weight:600kgs/set
700KG
4 wire separator Application: The equipment is mainly used to separate the rubber and bead ring of the steel rings
in various tires to get a complete bead ring.
Motor power: 15kw
Linear speed of front roller: 15.5 m/min
Ratio of speed: 1.1
Roll material: Alloy chilled cast iron
overall size: 500x1220x1360mm
1100kg
5 Rubber crusher
One smooth roller, one groove roller.
Application: It is the main equipment to process steel wire tires and fiber tires, it can directly treat
rubber stripes,
rubber blocks, shoe soles and leftover scraps into rubber power with different Mesh.
Diameter of front roll: 450(mm)
Diameter of back roll: 450(mm)
Working length: 650(mm)
Linear speed of front roll:17.32(m/min)
Ratio: 1:1.38
MAX gap: 10(mm)
The material of rollers: Alloy chilled cast iron (Hardness: HRC58)
Production capacity: 300-400(kg/h)
Motor power: 5
12000kg
6 conveyor it convey the rubber block to crusher
1-motor power:1.1/ 2.2kw 2-The length of conveyor:3m / 8000mm 3-The width of belt: 400/550mm 4-speed:30/
40m/min
150/
11000kg
8
Magnet separator
Purpose: separate the steel small block from the rubber powder.
1-Motor power: 1.1kw 2-Intensity of magnetic field: 60 3-The width of belt: 400mm 4-Speed: 30m/min
5-Magnetic roll: 1 set / 2 sets (Permanent magnetic)
150/ 400kg
3. 10 Shaking screen
separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor
belt.
separate“COARSE FIBER”from rubber powder
1-Working length:3000/6000mm 2-Working width:1000 /51500 mm 3-Motor power:3/7.5kw
4-Vibration frequency: 60times/min
700 /1500kg
12 Fiber separator
The machine adopts airflow separation principal, It is able to efficiently separate minor fiber
from the rubber granules.
Capacity: 300-500kg/h
Diameter of impeller: 1100mm
Number of lamina: 8PCS
Rotate speed of main axis: 400r/min
Motor power: 5.5kw
1450kg
Different size Different uses
5-10 mesh 2-4 mm
runway, the school playground, garden trails, bowling alleys, sidewalks, composite rubber floor tile, anti-static
floor tiles, artificial lawns, playgrounds, artificial turf soccer pitches, sports venues and entertainment markets
kindergarten tennis and basketball courts.
10-20 mesh 0.85-2 mm
rubber tiles, plastic-rubber runway, lawn quartz sand grain leather cottonseed meal, tennis courts, volleyball
courts, golf courses, aircraft, stadium, basketball courts and recreation fields, EPDM safety mats, gym mats, all
kinds of stadium floor mattress.
30 mesh 0.6 mm
plastic insulation material, waterproof materials, earthquake, gaskets, roof and wall waterproofingmembrane,
modified bitumen additives, reclaimed rubber, livestock, straw, fender, multi-purpose pad, stables pad.
40 mesh 0.425 mm
reclaimed rubber, waterproofing membrane, modified bitumen additives, carpet pads, sleepers, rubber sheet,
livestock straw, rubber water-stop, gate Water Stop, bearing, seal, buffers, brake lining brake sets, drains,
gloves, rubber band, elastic band, roof signs, brick roof lining materials, sanitary pumps, wall adhesive, wheel
locator, pumping sand pump pad, fender, multi-functional mats, the stable mat, resistance burning materials,
insulation materials, rubber and plastic rubber-soled, windows sealed tape and other rubber products and rubber
used for agricultural purposes (milk) Polystyrene.
60 mesh 0.25 mm
sleepers, rubber sheet, waterproof membrane, reclaimed rubber, tire mats, car body at the end of sealing,
waterproof ring, rubber, miscellaneous parts and replace the original production of raw rubber products.
80 mesh 0.18 mm
modified asphalt additives, reclaimed rubber, waterproofing membrane, the size of tire additives, sleepers,
deceleration road humps, sealing strips, buffers, foam rubber, pearl pad, rubber piston, rubber products such as
brake lining brake.
100 mesh 0.15 mm
Automobile bias tire supporting materials, shoe-making special filler, sports equipment tires.
TERMS & CONDITION
TAXES : IGST 18%
TERMS OF PAYMENT : 100% Advance
VALIDITY : Our offer is open for acceptance for a period of 30 Days from the date of our offer
CANCELLATION/ALTERATION Order once placed are not subject to cancellation /alteration unless the purchaser agrees to pay 10%
of the value as incidental expenses provide always that such information is received by us before making any progress
with regards to design or drawing work, material procurement, manufacture etc. However, if such intimation is received after the
work has already progressed, the purchaser will be required to pay in addition to the incidental expenses, a sum in proportion to
the progress of the work between the dates or receipt of order the date of receipt of intimation regarding cancellation/alternation :
Inspection if required will have to be carried out at our works by your authorized representative at your cost within 15 days of the
notice that the material is ready for dispatch. If inspection is not carried out within 15 days of intimation, we shall consider that
inspection is waived and submit our proforma for payment. We can offer only no load test and visual inspection at our works
PRICE Ex-our Works AHMEDABAD (Unpacked Condition)
INSPECTION OTHER Packing Charges : Extra @3.5%.in Wooden Case(Optional) If Export
FREIGHT Extra at Actual (Normally on TO PAY basis)
DELIVERY : WITHIN 40-45 DAYS
INSTALLATION : ON SELLER SCOPE (2-3 PERSON WILL COMPLETE INSTALLATION AT SITE WITH YOUR SUPPORT)
QUOTATION VALIDITY 30 DAYS
YOURS FAITHFULLY,
FABHIND
8980014621