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Simbarashe Mavhunga
Senior Pharmacist Aseptic Dispensing Service
28th November 2016
AN ASEPTIC UNIT SHOULD HAVE A
COMPREHENSIVE AND CORRECTLY
IMPLEMENTED PHARMACEUTICAL
QUALITY SYSTEM (PQS)
Define what a PQS is and Describe the PQS in place at Ninewells Aseptic Dispensing Unit?
• Aseptic Processing
The manipulation of sterile starting materials and components in such a
way that they remain sterile and uncontaminated whilst being prepared for
presentation in a form suitable for administration to patients.
• Risk
The combination of the probability (likelihood) of occurrence of harm and
the severity (consequence) of that harm (based on ISO/IEC Guide 51) (ISO
2014). (ICH 2005).
• Risk Management
The systematic application of quality management policies, procedures, and
practices to the tasks of assessing, controlling, communicating and
reviewing risk. (ICH 2005)
• Quality
The totality of features and characteristics of a product or service that bears
its ability to satisfy stated or implied needs.
• Quality Assurance
The maintenance of a desired level of quality in a service or product,
especially by means of attention to every stage of the process of delivery or
production.
• Quality Management
The act of overseeing all activities and tasks needed to maintain a desired
level of excellence. This includes the determination of a quality policy,
creating and implementing quality planning and assurance, and quality
control and quality improvement.
• Pharmaceutical
A compound manufactured for use as a medicinal drug.
• System
A set of principles or procedures according to which something is done; an
organized scheme or method.
• Good Manufacturing Practice (GMP)
A system for ensuring that products are consistently produced and
controlled according to quality standards. It is designed to minimize the
risks involved in any pharmaceutical production that cannot be eliminated
through testing the final product.
Glossary/ Definition of Terms
Developments in EU Good Manufacturing Practice
(GMP) (EC 2015) have highlighted the need for a
robust Pharmaceutical Quality System (PQS) (ICH
2008). Anyone preparing medicines should
embrace the concept of Quality Management.
Pharmaceutical Quality System (PQS)
A wide-ranging concept, which covers all matters that individually
or collectively influence the quality of a product. Therefore PQS is
the sum total of the organised arrangements made with the
objective of ensuring that medicinal products are of the quality
required for their intended use.
• The design of the PQS should reflect the size and complexity of the preparation activities and should
incorporate risk management principles.
• The PQS should be fully documented, for example in a quality manual, and its effectiveness
monitored.
• The attainment of this quality objective is the responsibility of senior management and requires the
participation and commitment by staff in many different departments and at all levels to implement,
maintain and continually improve its effectiveness.
PQS Design and General Principles
PQS House Model
Pharmaceutical Quality System Present in
the Ninewells Aseptic Dispensing Unit
• Approximately 38,000 aseptically dispensed items are prepared
annually within Aseptic Dispensing Unit.
• 15.3 WTE staff required to operate the service safely.
• Facilities
• 2 x 2 glove negative pressure isolator in grade B room (cytotoxic
preparation)
• 2 x Horizontal laminar flow cabinet in grade B room (PN preparation)
• 1 x 2 and 1 x 4 glove positive pressure isolator in grade C room
(CIVAS)
• 1 x 2 glove negative pressure isolator in grade C room (cytotoxic
preparation)
Ninewells Aseptic Dispensing Unit
Organisational Structure
• Quality aspects throughout the product lifecycle.
Product Initiation – Risk Assessment done using tool developed by
ASSIG/SPQAG as detailed in National Standard Operating Procedures
(NSOPs). This takes into account the Capacity Plan.
• Documentation Control Systems
All aseptic documentation is written and approved, following the "Writing and
Approving Aseptic Documentation" National Standard Operating Procedure, by
Pharmacy staff authorised to write and approve documentation and who are familiar with
the processes involved.
• Standard Operating Procedures (SOPS)
The Aseptic Dispensing Unit uses a combination of NSOPs and Local work Instructions
in cases where there is a slight variation in practice from NSOPs. All SOPS are on
QPULSE.
Pharmaceutical Quality System Present in the
Ninewells Aseptic Dispensing Unit
• Change Control
A robust system for documenting and approving all planned changes (both temporary
or permanent) is present. All changes are evaluated for their potential impact on
product quality, and a decision made on whether or not to implement them.
• Deviation Management, planned and unplanned
Planned deviations are managed via change control procedures, while unplanned
deviations are investigated by completing a non conformance report whereby a root
cause analysis has been conducted. Corrective and /Preventative Action (CAPAs) are
identified in this process.
• Personnel and training policies
An approved and current training programme is available. Completion of training is
documented in individual training records for all staff. Directly Observed Procedures
method is used in the department and has proven effective.
Pharmaceutical Quality System Present in
the Ninewells Aseptic Dispensing Unit
• Internal audit
2 yearly audits are conducted as per comprehensive programme with Tayside
Pharmaceuticals Quality Assurance department.
• Complaints and Product Recall
Complaints are handled as per the NHS Tayside Local policy. A mechanism is in place
for recalls to Area Pharmacy Procurement Office (APPO). The Accountable Pharmacist or
the deputy shall discuss the appropriate action to be taken with the patient’s Clinical
Pharmacist.
• Validation Master Plan (VMP)
Currently there is no official VMP in the Ninewells Aspect Dispensing Unit. Due
to logistical issues with integrating the data. Validation Data is kept by the QA department at
Tayside Pharmaceuticals.
• Quality Review
No formal structures in place at the moment to conduct these reviews,
however there is a close working relation with the senior management and aseptic dispensing
services.
Pharmaceutical Quality System Present in
the Ninewells Aseptic Dispensing Unit
Thank
You
"Quality is doing the right thing when
no one is looking." - Henry Ford

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PQS Presentation Final

  • 1. Simbarashe Mavhunga Senior Pharmacist Aseptic Dispensing Service 28th November 2016 AN ASEPTIC UNIT SHOULD HAVE A COMPREHENSIVE AND CORRECTLY IMPLEMENTED PHARMACEUTICAL QUALITY SYSTEM (PQS) Define what a PQS is and Describe the PQS in place at Ninewells Aseptic Dispensing Unit?
  • 2. • Aseptic Processing The manipulation of sterile starting materials and components in such a way that they remain sterile and uncontaminated whilst being prepared for presentation in a form suitable for administration to patients. • Risk The combination of the probability (likelihood) of occurrence of harm and the severity (consequence) of that harm (based on ISO/IEC Guide 51) (ISO 2014). (ICH 2005). • Risk Management The systematic application of quality management policies, procedures, and practices to the tasks of assessing, controlling, communicating and reviewing risk. (ICH 2005) • Quality The totality of features and characteristics of a product or service that bears its ability to satisfy stated or implied needs. • Quality Assurance The maintenance of a desired level of quality in a service or product, especially by means of attention to every stage of the process of delivery or production. • Quality Management The act of overseeing all activities and tasks needed to maintain a desired level of excellence. This includes the determination of a quality policy, creating and implementing quality planning and assurance, and quality control and quality improvement. • Pharmaceutical A compound manufactured for use as a medicinal drug. • System A set of principles or procedures according to which something is done; an organized scheme or method. • Good Manufacturing Practice (GMP) A system for ensuring that products are consistently produced and controlled according to quality standards. It is designed to minimize the risks involved in any pharmaceutical production that cannot be eliminated through testing the final product. Glossary/ Definition of Terms
  • 3. Developments in EU Good Manufacturing Practice (GMP) (EC 2015) have highlighted the need for a robust Pharmaceutical Quality System (PQS) (ICH 2008). Anyone preparing medicines should embrace the concept of Quality Management.
  • 4. Pharmaceutical Quality System (PQS) A wide-ranging concept, which covers all matters that individually or collectively influence the quality of a product. Therefore PQS is the sum total of the organised arrangements made with the objective of ensuring that medicinal products are of the quality required for their intended use.
  • 5. • The design of the PQS should reflect the size and complexity of the preparation activities and should incorporate risk management principles. • The PQS should be fully documented, for example in a quality manual, and its effectiveness monitored. • The attainment of this quality objective is the responsibility of senior management and requires the participation and commitment by staff in many different departments and at all levels to implement, maintain and continually improve its effectiveness. PQS Design and General Principles
  • 7. Pharmaceutical Quality System Present in the Ninewells Aseptic Dispensing Unit • Approximately 38,000 aseptically dispensed items are prepared annually within Aseptic Dispensing Unit. • 15.3 WTE staff required to operate the service safely. • Facilities • 2 x 2 glove negative pressure isolator in grade B room (cytotoxic preparation) • 2 x Horizontal laminar flow cabinet in grade B room (PN preparation) • 1 x 2 and 1 x 4 glove positive pressure isolator in grade C room (CIVAS) • 1 x 2 glove negative pressure isolator in grade C room (cytotoxic preparation)
  • 8. Ninewells Aseptic Dispensing Unit Organisational Structure
  • 9. • Quality aspects throughout the product lifecycle. Product Initiation – Risk Assessment done using tool developed by ASSIG/SPQAG as detailed in National Standard Operating Procedures (NSOPs). This takes into account the Capacity Plan. • Documentation Control Systems All aseptic documentation is written and approved, following the "Writing and Approving Aseptic Documentation" National Standard Operating Procedure, by Pharmacy staff authorised to write and approve documentation and who are familiar with the processes involved. • Standard Operating Procedures (SOPS) The Aseptic Dispensing Unit uses a combination of NSOPs and Local work Instructions in cases where there is a slight variation in practice from NSOPs. All SOPS are on QPULSE. Pharmaceutical Quality System Present in the Ninewells Aseptic Dispensing Unit
  • 10. • Change Control A robust system for documenting and approving all planned changes (both temporary or permanent) is present. All changes are evaluated for their potential impact on product quality, and a decision made on whether or not to implement them. • Deviation Management, planned and unplanned Planned deviations are managed via change control procedures, while unplanned deviations are investigated by completing a non conformance report whereby a root cause analysis has been conducted. Corrective and /Preventative Action (CAPAs) are identified in this process. • Personnel and training policies An approved and current training programme is available. Completion of training is documented in individual training records for all staff. Directly Observed Procedures method is used in the department and has proven effective. Pharmaceutical Quality System Present in the Ninewells Aseptic Dispensing Unit
  • 11. • Internal audit 2 yearly audits are conducted as per comprehensive programme with Tayside Pharmaceuticals Quality Assurance department. • Complaints and Product Recall Complaints are handled as per the NHS Tayside Local policy. A mechanism is in place for recalls to Area Pharmacy Procurement Office (APPO). The Accountable Pharmacist or the deputy shall discuss the appropriate action to be taken with the patient’s Clinical Pharmacist. • Validation Master Plan (VMP) Currently there is no official VMP in the Ninewells Aspect Dispensing Unit. Due to logistical issues with integrating the data. Validation Data is kept by the QA department at Tayside Pharmaceuticals. • Quality Review No formal structures in place at the moment to conduct these reviews, however there is a close working relation with the senior management and aseptic dispensing services. Pharmaceutical Quality System Present in the Ninewells Aseptic Dispensing Unit
  • 12. Thank You "Quality is doing the right thing when no one is looking." - Henry Ford

Editor's Notes

  1. Are medicines different? Potentially very hazardous to consumer Consumed with trust Very difficult to establish suitability by testing alone Safety & efficacy affected by formulation & processing changes
  2. It’s the right product It’s the right strength It’s free from contamination (impurities) It’s not deteriorated It’s in the right container (properly sealed and protected against damage and contamination) It’s correctly labelled It’s properly sealed \ protected against contamination
  3. adequate and appropriate resources (human, financial, materials, facilities and equipment) 
  4. 5th Edition of Quality Assurance of Aseptic Preparation Services: Standards Beaney.
  5. 7680 aseptically dispensed CIVA  4300 aseptically dispensed PN products  22000 (13500 of which are pre-prepared products) aseptically dispensed cytotoxic 
  6. Senior management should determine and provide adequate and appropriate resources (human, financial, materials, facilities and equipment) to implement and maintain the PQS and continually improve its effectiveness. They should ensure that resources are appropriately applied to a specific product, process or site
  7. COSHH- Control of Substances Hazardous to Health Regulations Documentation Control:PHNA-D-SOP-2 Standard Template, Master Copies of all documentation is kept in the unit, Current version available with updated code, Documentation Register kept up to date,  2 yearly review ,Superseded clearly marked, Staff informed via change control QPULSES currently Accountable can allocate and distribute the SOPS and they can control access to the SOPS. PHNA and PHTA- Change control, Environmental Monitoring, Product Preparation, Checking and Release. Worksheets standard template generated by chemocare, easycomp, datacomp.
  8. Documenting and Approval: Deputy Accountable, Senior Pharmacy Technician, Accountable Pharmacist. National Template is used. Change control: A formal system by which qualified representatives of appropriate disciplines review proposed or actual changes that might affect the validated status of facilities, systems, equipment or process. The intent is to determine the need for action that would ensure and document that the system is maintained in a validated state. Implementation of all changes should be tracked and they should be reviewed after a suitable period to ascertain whether they have worked as intended and to establish whether they have had any unanticipated detrimental impact on product quality. Effective training is a critical part of the quality assurance of aseptic products .
  9. Senior Management are supportive and are aware of these audits and will assist in addressing some of the deficiencies identified in these audits. LAERs Complaints acknowledgement letter sent 3 days, response 20 days VMP done as part of a PTQA project could not be commissioned due logistical issues, a fixed Aseptic Tech has taken on the project to see how the data sets and systems cab be integrated. Quality Review, should be implemented as it now part of the new audit standards and is a project I am keen to work on.