SlideShare a Scribd company logo
Mandar Deshpande UIC PHD PROJECTS
E-mail: deshmand@yahoo.com
DESIGN AND DEVELOPMENT OF AN OPTICALLY POWERED MICROACTUATOR
DESCRIPTION
Optically powered microactuators were required as components in a novel retinal implant application for light
powered microfluidic dispensing. The existing microactuators did not satisfy the requirements; particularly the
available light input, which is 2-3 orders of magnitude smaller than sunlight, and the desired actuation frequency on
order of 50 Hz. Additional requirements included size and compatibility with standard microfabrication techniques.
DESIGN
The various means for opto-mechancial transduction were analyzed and a new method was conceived that
comprised of integration of a micro-solar cell (photodiode) with piezoelectric thin film microactuator on a silicon chip.
A solar cell would transduce light to electric energy that will be used for driving a piezoelectric microactuator. An
optimal design was derived using analytical and FEA modeling techniques implemented in ANSYS, MATLAB and
SIMULINK. A detailed layout was prepared to facilitate microfabrication and testing of the device.
FEA model of the
microactuator
showing deflection
profile along a radial
cross-section.
3D model and 2D schematic of the
designed microactuator
FABRICATION
Fabrication posed a significant challenge as the
integration of a silicon solar cell with a thin film
piezoelectric microactuator involved several process
conflicts because of high temperature steps and strong
chemical etches. To address these challenges, the
processes were developed first at component level and
then combined. The processes were developed in-
house in the university microfabrication facility.
SEM of the microactuator showing
the solar cell grid and the
piezoelectric patch in the center.
SEM of cross-section of the
microactuator.
TESTING
A test setup was developed for mechanical, electrical, and optical characterization of the microactuator prototypes.
Various instruments were used in the setup including microscope scanning laser vibrometer, picoammeter, signal
sources, oscilloscope, optical illuminators and others, which were controlled via a PC using LabVIEW. The working of
the optically powered microactuator was successfully demonstrated. A detailed characterization was conducted that
included the time response, the piezoelectric actuator displacements and the solar cell output parameters.
Experimental setup and schematic.
Measured displacement profile for the
microactuator.
CONTRIBUTIONS
This work contributed to development of optically powered microactuators that can work under very low light
illuminations and at relatively high frequencies on the order of 1 kHz. A patent application is being prepared on this
work in view of its broader applications in BioMEMS and optical communications devices.
Mandar Deshpande UIC PHD PROJECTS
E-mail: deshmand@yahoo.com
MICROFABRICATION OF AN OPTICALLY POWERED MICROACTUATOR
DESCRIPTION
An optically powered microactuator was proposed that integrated a micro-solar cell with a piezoelectric
microactuator on a single silicon chip. The integration of the two devices through microfabrication posed significant
challenges in form of deposition conditions for good quality PZT (Lead Zirconate Titanate) thin film, DRIE process
development for diaphragm etching, and process conflicts because of high temperatures processes and strong
chemical etches.
PROCESS DEVELOPMENT
To systematically address the challenges the process development was undertaken at the component level first,
where the micro-solar cell and the piezoelectric microactuator were fabricated and tested separately. After successful
component development, the fabrication processes were appropriately combined to fabricate the integrated actuator.
Process Description
(a) Alignment mark (Photolithography and RIE)
(b) Oxide dopant mask (oxidation and photolithography)
(c)-(e) Doping of phosphorus into silicon (Spin on dopant, diffusion and
dry oxidation)
(f) Bottom electrodes for PZT (Photolithography, e-beam deposition, Lift-
off)
(g) PZT thin film via sol gel method (CSD, photolithography, wet-etching,
RTP)
(h) Oxide etching for ohmic contact (photolithography, BOE etch)
(i) Top electrode forming the solar cell grid (Photolithography, e-beam
deposition, Lift-off)
(j)-(l) Diaphragm by backside etching using DRIE (Photolithography,
Backside alignment, Thick photoresist, Bosch Process)
Key Processes Developed
1. Deposition parameters for Pt/Ti film to lower stress buildup
2. PZT thin film sol-gel process – Pyrolisis temperature and RTP profile
to eliminate peeling/cracking of PZT film.
3. PZT thin film wet etch – New etch recipe that reduced undercut and
showed high selectivity over oxide.
4. Thick photoresist processing (SPR-220-7.0) – improved process recipe
that eliminated cracking problem for a 20 µm thick resist film.
5. DRIE parameters for etching large area silicon – ICP parameters for
straight side wall profile for exposed area in the millimeter scale.
Images of
a device
during
fabrication
steps.
Alignment Oxide mask Doped Si Pt/Ta electrode PZT Thin film Oxide etch Au/Ti electrode DRIE
RESULTS
Working prototypes were successfully fabricated and tests showed satisfactory operation with reference to the
desired requirements. This work contributed to developing a method for incorporating a solar cell with a
conventional MEMS device to create optically powered MEMS.
Processed wafer before dicing. SEM of a microactuator device.
SEM images of cross-section showing constituent
layers and the etched silicon diaphragm
Mandar Deshpande UIC PHD PROJECTS
E-mail: deshmand@yahoo.com
MEASUREMENT OF PROPERTIES OF PIEZOELECTRIC THIN FILMS ON MICROACTUATORS
DESCRIPTION
Accurate values of piezoelectric properties are useful for evaluating piezoelectric microactuators and tailoring
their performance for various applications. There are several challenges with regards to measuring these properties.
They cannot be measured directly and show significant variations with compositions, type of substrates, processing
conditions and the driving voltage. Many new indirect measurement methods are being developed, but most require
fabrication of specialized structures such as cantilevers, or provide properties measured under sensor mode, which
does no reflect its behavior under actuation mode. In this work a method was developed that allowed for non-
destructive and accurate measurement of the piezoelectric properties under practical actuation conditions.
APPROACH
The method involved developing a finite element (FE) model of the microactuator and structurally validating it
by corroborating the resonance frequencies and modes with measurements. Following this, the piezoelectric
properties in the FE model were adjusted to match the measured deflections, thus providing an accurate estimate of
the properties as a function of the applied voltage.
To validate the method, square piezoelectric microactuators were fabricated using KOH etched silicon
diaphragms and PZT thin films. Next, first 8 resonance modes and frequencies were measured using a microscope
laser scanning vibrometer and were used for validating a FE model built in ANSYS. The piezoelectric properties
were then computed by comparing the FE results with the measured deflections.
Microactuator fabrication process
Oxidation - LPVCD Nitride - Photolith -
RIE patterning - KOH - Photolith - e-
beam Pt/Ti - Liftoff - PZT sol gel -
Photolith - Wet-etch - RTP- Photolith -
e-beam Ag/Cr - Liftoff.
Fabricated microactuator. Experimental setup for measuring mode shapes and
deflections.
Cross-section showing
KOH etched silicon
diaphragm.
FE Model of the
microactuator.
Experimental and FEM mode shapes and
frequencies showing excellent corroboration. The transverse piezoelectric properties
as a function of the applied voltage.
RESULTS AND CONTRIBUTIONS
The piezoelectric properties were shown to be a function of the applied voltage, with the values at higher
voltages corroborating with the results published in other studies. These results showed that at low voltages the
effective properties are significantly lower than that published in most studies.
Mandar Deshpande UIC PHD PROJECTS
E-mail: deshmand@yahoo.com
OTHER MEMS PROJECTS
FABRICATION OF A COMPLIANT MEMS MANIPULATOR
A project required microfabrication of a silicon
compliant mechanism for manipulation of microscale
objects. The design called for a millimeter scale frame
structure with thickness of 20 µm. DRIE process on an
SOI wafer was selected as the best approach for
achieving the desired structure.
A COMB-DRIVE BASED CORIOLIS FLOW RATE SENSOR
In order to address the lack of MEMS flow rate
sensors that can be integrated on a chip with microfluidic
circuitry, a novel comb drive based flow rate sensor
operating using the coriolis principle was designed. In
this sensor the flow was directed through the supporting
beams of the comb-drive, which would bend during
motion because of coriolis force in proportion to the
mass flow rate.
A fabrication process was devised that allowed for
on-chip fabrication of the comb drive sensor and the
microfluidic connecting channels. The sensor showed
high sensitivity with a theoretical resolution of less than
1 µL/s for water.
SEM of millimeter scale complaint mechanism fabricated
on a SOI substrate
CAD drawing of the designed device
AN ANALYTICAL MODEL FOR CIRCULAR PIEZOELECTRIC MICROACTUATORS
DESCRIPTION
Circular bending type piezoelectric actuators are widely used in MEMS for applications such as ultrasonic
devices, pumps and others. The deflections generated by these actuators are sensitive to the relative dimensions of
the constitutive structural components such as the substrate and the piezoelectric layer. An analytical model leading
to a closed form equations has been long desired for convenient design optimization of the actuators, but has been
difficult to derive because of the multilayered and non-homogenous structure of the actuator.
METHOD
An analytical model was derived using Classical Laminated Plate Theory and closed form equations were found
for the deflections of circular piezoelectric actuators under voltage and pressure loading conditions. The equations
were validated via corroboration with experiments and FE model, and a high accuracy within 96.5 % of the
experimental results was obtained.
Analytical framework for CLPT
derivation. Computed deflections in FE.
Experimental setup and the test actuator.

More Related Content

What's hot

Nanotechnology in photonics
Nanotechnology in photonicsNanotechnology in photonics
Nanotechnology in photonics
Monish Verma
 
PolyMEMS INAOE, a Surface Micromachining Fabrication Module and the Developm...
PolyMEMS INAOE, a Surface Micromachining Fabrication Module  and the Developm...PolyMEMS INAOE, a Surface Micromachining Fabrication Module  and the Developm...
PolyMEMS INAOE, a Surface Micromachining Fabrication Module and the Developm...
José Andrés Alanís Navarro
 
Design and Analysis of Thin Film Silicon Solar cells Using FDTD Method
Design and Analysis of Thin Film Silicon Solar cells Using FDTD MethodDesign and Analysis of Thin Film Silicon Solar cells Using FDTD Method
Design and Analysis of Thin Film Silicon Solar cells Using FDTD Method
Dr. S. Saravanan
 
LIGA Process
LIGA ProcessLIGA Process
LIGA Process
aman1312
 
Pbg atal fdp
Pbg atal fdpPbg atal fdp
Pbg atal fdp
JyothiDigge2
 
Optical MEMS
Optical MEMSOptical MEMS
Optical MEMS
Anisha Singhal
 
Optimization of multijunction solar cell by wafer ray tracer for development ...
Optimization of multijunction solar cell by wafer ray tracer for development ...Optimization of multijunction solar cell by wafer ray tracer for development ...
Optimization of multijunction solar cell by wafer ray tracer for development ...
eSAT Journals
 
Design of a Selective Filter based on 2D Photonic Crystals Materials
Design of a Selective Filter based on 2D Photonic Crystals Materials Design of a Selective Filter based on 2D Photonic Crystals Materials
Design of a Selective Filter based on 2D Photonic Crystals Materials
IJECEIAES
 
The radio frequency microelectromechanical system (RF MEMS) Materials
The radio frequency microelectromechanical system (RF MEMS)  Materials The radio frequency microelectromechanical system (RF MEMS)  Materials
The radio frequency microelectromechanical system (RF MEMS) Materials
Jitendra Jangid
 
Silicon photonics
Silicon photonicsSilicon photonics
Silicon photonics
niharika5412
 
Quantum dots
Quantum dots Quantum dots
Quantum dots
Maaz Hasan
 
A biologically inspired cmos image sensor
A biologically inspired cmos image sensorA biologically inspired cmos image sensor
A biologically inspired cmos image sensorSpringer
 
CIGS Solar Cell by Spray Deposition
CIGS Solar Cell by Spray DepositionCIGS Solar Cell by Spray Deposition
CIGS Solar Cell by Spray Deposition
IPRI,Innovation Campus,University of Wollongong,
 
How to simulate Metamaterials using lumerical and Some literature Review
How to simulate Metamaterials using lumerical and Some literature ReviewHow to simulate Metamaterials using lumerical and Some literature Review
How to simulate Metamaterials using lumerical and Some literature Review
Hossein Babashah
 
Journal Publication
Journal PublicationJournal Publication
Journal Publication
davanesian
 
Moems.ppt
Moems.pptMoems.ppt
Moems.ppt
Ramesh Kumar
 
Thesis presentation on " Advancement of two-stage CIGS solar cells "
Thesis presentation on " Advancement of two-stage CIGS solar cells "Thesis presentation on " Advancement of two-stage CIGS solar cells "
Thesis presentation on " Advancement of two-stage CIGS solar cells "
Manikandan Sampathkumar
 
Extreme uv lithography
Extreme uv lithographyExtreme uv lithography
Extreme uv lithography
ZUNAIR ARSLAN
 
Photolithiography Mannufacturing
Photolithiography MannufacturingPhotolithiography Mannufacturing
Photolithiography Mannufacturing
Mustafa Memon
 

What's hot (20)

Nanotechnology in photonics
Nanotechnology in photonicsNanotechnology in photonics
Nanotechnology in photonics
 
PolyMEMS INAOE, a Surface Micromachining Fabrication Module and the Developm...
PolyMEMS INAOE, a Surface Micromachining Fabrication Module  and the Developm...PolyMEMS INAOE, a Surface Micromachining Fabrication Module  and the Developm...
PolyMEMS INAOE, a Surface Micromachining Fabrication Module and the Developm...
 
Design and Analysis of Thin Film Silicon Solar cells Using FDTD Method
Design and Analysis of Thin Film Silicon Solar cells Using FDTD MethodDesign and Analysis of Thin Film Silicon Solar cells Using FDTD Method
Design and Analysis of Thin Film Silicon Solar cells Using FDTD Method
 
LIGA Process
LIGA ProcessLIGA Process
LIGA Process
 
Pbg atal fdp
Pbg atal fdpPbg atal fdp
Pbg atal fdp
 
Optical MEMS
Optical MEMSOptical MEMS
Optical MEMS
 
Optimization of multijunction solar cell by wafer ray tracer for development ...
Optimization of multijunction solar cell by wafer ray tracer for development ...Optimization of multijunction solar cell by wafer ray tracer for development ...
Optimization of multijunction solar cell by wafer ray tracer for development ...
 
Design of a Selective Filter based on 2D Photonic Crystals Materials
Design of a Selective Filter based on 2D Photonic Crystals Materials Design of a Selective Filter based on 2D Photonic Crystals Materials
Design of a Selective Filter based on 2D Photonic Crystals Materials
 
The radio frequency microelectromechanical system (RF MEMS) Materials
The radio frequency microelectromechanical system (RF MEMS)  Materials The radio frequency microelectromechanical system (RF MEMS)  Materials
The radio frequency microelectromechanical system (RF MEMS) Materials
 
Silicon photonics
Silicon photonicsSilicon photonics
Silicon photonics
 
Quantum dots
Quantum dots Quantum dots
Quantum dots
 
A biologically inspired cmos image sensor
A biologically inspired cmos image sensorA biologically inspired cmos image sensor
A biologically inspired cmos image sensor
 
CIGS Solar Cell by Spray Deposition
CIGS Solar Cell by Spray DepositionCIGS Solar Cell by Spray Deposition
CIGS Solar Cell by Spray Deposition
 
How to simulate Metamaterials using lumerical and Some literature Review
How to simulate Metamaterials using lumerical and Some literature ReviewHow to simulate Metamaterials using lumerical and Some literature Review
How to simulate Metamaterials using lumerical and Some literature Review
 
Presentation on photonics by prince kushwaha(RJIT)
Presentation on photonics by prince kushwaha(RJIT)Presentation on photonics by prince kushwaha(RJIT)
Presentation on photonics by prince kushwaha(RJIT)
 
Journal Publication
Journal PublicationJournal Publication
Journal Publication
 
Moems.ppt
Moems.pptMoems.ppt
Moems.ppt
 
Thesis presentation on " Advancement of two-stage CIGS solar cells "
Thesis presentation on " Advancement of two-stage CIGS solar cells "Thesis presentation on " Advancement of two-stage CIGS solar cells "
Thesis presentation on " Advancement of two-stage CIGS solar cells "
 
Extreme uv lithography
Extreme uv lithographyExtreme uv lithography
Extreme uv lithography
 
Photolithiography Mannufacturing
Photolithiography MannufacturingPhotolithiography Mannufacturing
Photolithiography Mannufacturing
 

Viewers also liked

The clock is ticking!
The clock is ticking!The clock is ticking!
The clock is ticking!
Botego
 
The drug game presentation
The drug game presentation The drug game presentation
The drug game presentation
Sam Bywater
 
2016 kia k900 overview
2016 kia k900 overview2016 kia k900 overview
2016 kia k900 overview
steeringnews
 
Jobs in the tv radio industry
Jobs in the tv radio industryJobs in the tv radio industry
Jobs in the tv radio industryPaigeward96
 
Project book Xavier Nieto Pascual
Project book Xavier Nieto PascualProject book Xavier Nieto Pascual
Project book Xavier Nieto Pascual
Xavier Nieto
 
Wings of morpheus mind map natahan west
Wings of morpheus mind map natahan westWings of morpheus mind map natahan west
Wings of morpheus mind map natahan westNathan_West
 
Certificate_81JOB.PDF
Certificate_81JOB.PDFCertificate_81JOB.PDF
Certificate_81JOB.PDFAwad Bourini
 
Building an Online Training Business with WooCommerce - WooConf in Austin Texas
Building an Online Training Business with WooCommerce - WooConf in Austin TexasBuilding an Online Training Business with WooCommerce - WooConf in Austin Texas
Building an Online Training Business with WooCommerce - WooConf in Austin Texas
BobWP.com
 
Ancillary texts research
Ancillary texts researchAncillary texts research
Ancillary texts research
Phoebe Thompson
 
Drug addiction
Drug addictionDrug addiction
Drug addiction
Pranesh Pawaskar
 
Acute uterine inversion
Acute uterine inversionAcute uterine inversion
Acute uterine inversion
pilocarpine
 
Uterine Inversion
Uterine InversionUterine Inversion
Uterine Inversion
limgengyan
 
The Seven Deadly Social Media Sins
The Seven Deadly Social Media SinsThe Seven Deadly Social Media Sins
The Seven Deadly Social Media Sins
XPLAIN
 

Viewers also liked (15)

The clock is ticking!
The clock is ticking!The clock is ticking!
The clock is ticking!
 
The drug game presentation
The drug game presentation The drug game presentation
The drug game presentation
 
2016 kia k900 overview
2016 kia k900 overview2016 kia k900 overview
2016 kia k900 overview
 
Youth Action Plan (1)
Youth Action Plan (1)Youth Action Plan (1)
Youth Action Plan (1)
 
Jobs in the tv radio industry
Jobs in the tv radio industryJobs in the tv radio industry
Jobs in the tv radio industry
 
Project book Xavier Nieto Pascual
Project book Xavier Nieto PascualProject book Xavier Nieto Pascual
Project book Xavier Nieto Pascual
 
Wings of morpheus mind map natahan west
Wings of morpheus mind map natahan westWings of morpheus mind map natahan west
Wings of morpheus mind map natahan west
 
UoB Dissertation
UoB DissertationUoB Dissertation
UoB Dissertation
 
Certificate_81JOB.PDF
Certificate_81JOB.PDFCertificate_81JOB.PDF
Certificate_81JOB.PDF
 
Building an Online Training Business with WooCommerce - WooConf in Austin Texas
Building an Online Training Business with WooCommerce - WooConf in Austin TexasBuilding an Online Training Business with WooCommerce - WooConf in Austin Texas
Building an Online Training Business with WooCommerce - WooConf in Austin Texas
 
Ancillary texts research
Ancillary texts researchAncillary texts research
Ancillary texts research
 
Drug addiction
Drug addictionDrug addiction
Drug addiction
 
Acute uterine inversion
Acute uterine inversionAcute uterine inversion
Acute uterine inversion
 
Uterine Inversion
Uterine InversionUterine Inversion
Uterine Inversion
 
The Seven Deadly Social Media Sins
The Seven Deadly Social Media SinsThe Seven Deadly Social Media Sins
The Seven Deadly Social Media Sins
 

Similar to PhD_Projects_Portfolio

Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...
Abacus Technologies
 
Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...
Abacus Technologies
 
A Systematic Review on MEMS Gyroscope
A Systematic Review on MEMS GyroscopeA Systematic Review on MEMS Gyroscope
A Systematic Review on MEMS Gyroscope
ArjunKapoor65
 
A Systematic Review on MEMS Gyroscope.docx
A Systematic Review on MEMS Gyroscope.docxA Systematic Review on MEMS Gyroscope.docx
A Systematic Review on MEMS Gyroscope.docx
ArjunKapoor64
 
Opal and inverse opal structures for optical device applications
Opal and inverse opal structures for optical device applicationsOpal and inverse opal structures for optical device applications
Opal and inverse opal structures for optical device applications
M. Faisal Halim
 
Silicon technology
Silicon technologySilicon technology
Silicon technology
Hemanth Thota
 
Fact Sheet - Microelectromechanical Systems SAND2012-4188P
Fact Sheet - Microelectromechanical Systems SAND2012-4188PFact Sheet - Microelectromechanical Systems SAND2012-4188P
Fact Sheet - Microelectromechanical Systems SAND2012-4188PMatthew Burris
 
Optical computing hardcopy
Optical computing hardcopyOptical computing hardcopy
Optical computing hardcopydivyajyothi405
 
Microchopper
MicrochopperMicrochopper
Microchopper
md tasnim
 
Nanobeam implantation
Nanobeam implantationNanobeam implantation
Nanobeam implantationSam Brown
 
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
iosrjce
 
K010627787
K010627787K010627787
K010627787
IOSR Journals
 
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATIONEVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
VLSICS Design
 
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET  CHARACTERISTICS BY TCAD SIMULATIONEVALUATION OF OPTICALLY ILLUMINATED MOSFET  CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
VLSICS Design
 
Pomrenke - Optoelectronic Information Processing - Spring Review 2012
Pomrenke - Optoelectronic Information Processing - Spring Review 2012Pomrenke - Optoelectronic Information Processing - Spring Review 2012
Pomrenke - Optoelectronic Information Processing - Spring Review 2012
The Air Force Office of Scientific Research
 
9MEMSU1.pdf
9MEMSU1.pdf9MEMSU1.pdf
9MEMSU1.pdf
harikamivaan
 
14 576
14 57614 576

Similar to PhD_Projects_Portfolio (20)

Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...
 
Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...Programming Optical Circuits for Specific Applications and Reducing Productio...
Programming Optical Circuits for Specific Applications and Reducing Productio...
 
A Systematic Review on MEMS Gyroscope
A Systematic Review on MEMS GyroscopeA Systematic Review on MEMS Gyroscope
A Systematic Review on MEMS Gyroscope
 
A Systematic Review on MEMS Gyroscope.docx
A Systematic Review on MEMS Gyroscope.docxA Systematic Review on MEMS Gyroscope.docx
A Systematic Review on MEMS Gyroscope.docx
 
Opal and inverse opal structures for optical device applications
Opal and inverse opal structures for optical device applicationsOpal and inverse opal structures for optical device applications
Opal and inverse opal structures for optical device applications
 
1350 ritter[1]
1350 ritter[1]1350 ritter[1]
1350 ritter[1]
 
Silicon technology
Silicon technologySilicon technology
Silicon technology
 
Fact Sheet - Microelectromechanical Systems SAND2012-4188P
Fact Sheet - Microelectromechanical Systems SAND2012-4188PFact Sheet - Microelectromechanical Systems SAND2012-4188P
Fact Sheet - Microelectromechanical Systems SAND2012-4188P
 
Optical computing hardcopy
Optical computing hardcopyOptical computing hardcopy
Optical computing hardcopy
 
Microchopper
MicrochopperMicrochopper
Microchopper
 
Nanobeam implantation
Nanobeam implantationNanobeam implantation
Nanobeam implantation
 
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
Time Domain Modelling of Optical Add-drop filter based on Microcavity Ring Re...
 
K010627787
K010627787K010627787
K010627787
 
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATIONEVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
 
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET  CHARACTERISTICS BY TCAD SIMULATIONEVALUATION OF OPTICALLY ILLUMINATED MOSFET  CHARACTERISTICS BY TCAD SIMULATION
EVALUATION OF OPTICALLY ILLUMINATED MOSFET CHARACTERISTICS BY TCAD SIMULATION
 
Pomrenke - Optoelectronic Information Processing - Spring Review 2012
Pomrenke - Optoelectronic Information Processing - Spring Review 2012Pomrenke - Optoelectronic Information Processing - Spring Review 2012
Pomrenke - Optoelectronic Information Processing - Spring Review 2012
 
VCSELs.pdf
VCSELs.pdfVCSELs.pdf
VCSELs.pdf
 
9MEMSU1.pdf
9MEMSU1.pdf9MEMSU1.pdf
9MEMSU1.pdf
 
Pc laser
Pc laserPc laser
Pc laser
 
14 576
14 57614 576
14 576
 

PhD_Projects_Portfolio

  • 1. Mandar Deshpande UIC PHD PROJECTS E-mail: deshmand@yahoo.com DESIGN AND DEVELOPMENT OF AN OPTICALLY POWERED MICROACTUATOR DESCRIPTION Optically powered microactuators were required as components in a novel retinal implant application for light powered microfluidic dispensing. The existing microactuators did not satisfy the requirements; particularly the available light input, which is 2-3 orders of magnitude smaller than sunlight, and the desired actuation frequency on order of 50 Hz. Additional requirements included size and compatibility with standard microfabrication techniques. DESIGN The various means for opto-mechancial transduction were analyzed and a new method was conceived that comprised of integration of a micro-solar cell (photodiode) with piezoelectric thin film microactuator on a silicon chip. A solar cell would transduce light to electric energy that will be used for driving a piezoelectric microactuator. An optimal design was derived using analytical and FEA modeling techniques implemented in ANSYS, MATLAB and SIMULINK. A detailed layout was prepared to facilitate microfabrication and testing of the device. FEA model of the microactuator showing deflection profile along a radial cross-section. 3D model and 2D schematic of the designed microactuator FABRICATION Fabrication posed a significant challenge as the integration of a silicon solar cell with a thin film piezoelectric microactuator involved several process conflicts because of high temperature steps and strong chemical etches. To address these challenges, the processes were developed first at component level and then combined. The processes were developed in- house in the university microfabrication facility. SEM of the microactuator showing the solar cell grid and the piezoelectric patch in the center. SEM of cross-section of the microactuator. TESTING A test setup was developed for mechanical, electrical, and optical characterization of the microactuator prototypes. Various instruments were used in the setup including microscope scanning laser vibrometer, picoammeter, signal sources, oscilloscope, optical illuminators and others, which were controlled via a PC using LabVIEW. The working of the optically powered microactuator was successfully demonstrated. A detailed characterization was conducted that included the time response, the piezoelectric actuator displacements and the solar cell output parameters. Experimental setup and schematic. Measured displacement profile for the microactuator. CONTRIBUTIONS This work contributed to development of optically powered microactuators that can work under very low light illuminations and at relatively high frequencies on the order of 1 kHz. A patent application is being prepared on this work in view of its broader applications in BioMEMS and optical communications devices.
  • 2. Mandar Deshpande UIC PHD PROJECTS E-mail: deshmand@yahoo.com MICROFABRICATION OF AN OPTICALLY POWERED MICROACTUATOR DESCRIPTION An optically powered microactuator was proposed that integrated a micro-solar cell with a piezoelectric microactuator on a single silicon chip. The integration of the two devices through microfabrication posed significant challenges in form of deposition conditions for good quality PZT (Lead Zirconate Titanate) thin film, DRIE process development for diaphragm etching, and process conflicts because of high temperatures processes and strong chemical etches. PROCESS DEVELOPMENT To systematically address the challenges the process development was undertaken at the component level first, where the micro-solar cell and the piezoelectric microactuator were fabricated and tested separately. After successful component development, the fabrication processes were appropriately combined to fabricate the integrated actuator. Process Description (a) Alignment mark (Photolithography and RIE) (b) Oxide dopant mask (oxidation and photolithography) (c)-(e) Doping of phosphorus into silicon (Spin on dopant, diffusion and dry oxidation) (f) Bottom electrodes for PZT (Photolithography, e-beam deposition, Lift- off) (g) PZT thin film via sol gel method (CSD, photolithography, wet-etching, RTP) (h) Oxide etching for ohmic contact (photolithography, BOE etch) (i) Top electrode forming the solar cell grid (Photolithography, e-beam deposition, Lift-off) (j)-(l) Diaphragm by backside etching using DRIE (Photolithography, Backside alignment, Thick photoresist, Bosch Process) Key Processes Developed 1. Deposition parameters for Pt/Ti film to lower stress buildup 2. PZT thin film sol-gel process – Pyrolisis temperature and RTP profile to eliminate peeling/cracking of PZT film. 3. PZT thin film wet etch – New etch recipe that reduced undercut and showed high selectivity over oxide. 4. Thick photoresist processing (SPR-220-7.0) – improved process recipe that eliminated cracking problem for a 20 µm thick resist film. 5. DRIE parameters for etching large area silicon – ICP parameters for straight side wall profile for exposed area in the millimeter scale. Images of a device during fabrication steps. Alignment Oxide mask Doped Si Pt/Ta electrode PZT Thin film Oxide etch Au/Ti electrode DRIE RESULTS Working prototypes were successfully fabricated and tests showed satisfactory operation with reference to the desired requirements. This work contributed to developing a method for incorporating a solar cell with a conventional MEMS device to create optically powered MEMS. Processed wafer before dicing. SEM of a microactuator device. SEM images of cross-section showing constituent layers and the etched silicon diaphragm
  • 3. Mandar Deshpande UIC PHD PROJECTS E-mail: deshmand@yahoo.com MEASUREMENT OF PROPERTIES OF PIEZOELECTRIC THIN FILMS ON MICROACTUATORS DESCRIPTION Accurate values of piezoelectric properties are useful for evaluating piezoelectric microactuators and tailoring their performance for various applications. There are several challenges with regards to measuring these properties. They cannot be measured directly and show significant variations with compositions, type of substrates, processing conditions and the driving voltage. Many new indirect measurement methods are being developed, but most require fabrication of specialized structures such as cantilevers, or provide properties measured under sensor mode, which does no reflect its behavior under actuation mode. In this work a method was developed that allowed for non- destructive and accurate measurement of the piezoelectric properties under practical actuation conditions. APPROACH The method involved developing a finite element (FE) model of the microactuator and structurally validating it by corroborating the resonance frequencies and modes with measurements. Following this, the piezoelectric properties in the FE model were adjusted to match the measured deflections, thus providing an accurate estimate of the properties as a function of the applied voltage. To validate the method, square piezoelectric microactuators were fabricated using KOH etched silicon diaphragms and PZT thin films. Next, first 8 resonance modes and frequencies were measured using a microscope laser scanning vibrometer and were used for validating a FE model built in ANSYS. The piezoelectric properties were then computed by comparing the FE results with the measured deflections. Microactuator fabrication process Oxidation - LPVCD Nitride - Photolith - RIE patterning - KOH - Photolith - e- beam Pt/Ti - Liftoff - PZT sol gel - Photolith - Wet-etch - RTP- Photolith - e-beam Ag/Cr - Liftoff. Fabricated microactuator. Experimental setup for measuring mode shapes and deflections. Cross-section showing KOH etched silicon diaphragm. FE Model of the microactuator. Experimental and FEM mode shapes and frequencies showing excellent corroboration. The transverse piezoelectric properties as a function of the applied voltage. RESULTS AND CONTRIBUTIONS The piezoelectric properties were shown to be a function of the applied voltage, with the values at higher voltages corroborating with the results published in other studies. These results showed that at low voltages the effective properties are significantly lower than that published in most studies.
  • 4. Mandar Deshpande UIC PHD PROJECTS E-mail: deshmand@yahoo.com OTHER MEMS PROJECTS FABRICATION OF A COMPLIANT MEMS MANIPULATOR A project required microfabrication of a silicon compliant mechanism for manipulation of microscale objects. The design called for a millimeter scale frame structure with thickness of 20 µm. DRIE process on an SOI wafer was selected as the best approach for achieving the desired structure. A COMB-DRIVE BASED CORIOLIS FLOW RATE SENSOR In order to address the lack of MEMS flow rate sensors that can be integrated on a chip with microfluidic circuitry, a novel comb drive based flow rate sensor operating using the coriolis principle was designed. In this sensor the flow was directed through the supporting beams of the comb-drive, which would bend during motion because of coriolis force in proportion to the mass flow rate. A fabrication process was devised that allowed for on-chip fabrication of the comb drive sensor and the microfluidic connecting channels. The sensor showed high sensitivity with a theoretical resolution of less than 1 µL/s for water. SEM of millimeter scale complaint mechanism fabricated on a SOI substrate CAD drawing of the designed device AN ANALYTICAL MODEL FOR CIRCULAR PIEZOELECTRIC MICROACTUATORS DESCRIPTION Circular bending type piezoelectric actuators are widely used in MEMS for applications such as ultrasonic devices, pumps and others. The deflections generated by these actuators are sensitive to the relative dimensions of the constitutive structural components such as the substrate and the piezoelectric layer. An analytical model leading to a closed form equations has been long desired for convenient design optimization of the actuators, but has been difficult to derive because of the multilayered and non-homogenous structure of the actuator. METHOD An analytical model was derived using Classical Laminated Plate Theory and closed form equations were found for the deflections of circular piezoelectric actuators under voltage and pressure loading conditions. The equations were validated via corroboration with experiments and FE model, and a high accuracy within 96.5 % of the experimental results was obtained. Analytical framework for CLPT derivation. Computed deflections in FE. Experimental setup and the test actuator.