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National Award for “Excellence in Water Management” – 2008

                    Beyond The Fence




                PepsiCo India Holdings, Gurgaon
                 Amit Bose
                 Ravi Sewak
                 Dr Susheel Sankhyan
Structure Of Presentation



Historic Perspective
Direct Seeding
• India perspective
• Sustainability benefits
               y
• The journey so far
• Further opportunities
• Farmer training package
External Appreciation
• IRRI
• PAU
• Media
PepsiCo in Agriculture – The Genesis


•   PepsiCo's enters India in 1989 to manufacture, distribute & market
    beverages and snack foods.
•   Precondition for entry is to invest in horticulture based food processing in
    Punjab.
    Punjab
•   PepsiCo identifies processing of tomato as a viable opportunity in Punjab.
             Country                       Yield ( Tons / Hectare)

             World                                 24.00

             USA                                   57.80

             Greece                                50.00

             Italy                                 47.60

             Spain                                 45.20
                                                   45 20

             India                                 10.30


          PepsiCo initiated Contract Farming in Punjab & within two
          years tomato output went up from 16 to 52 tons / hectare
FARMERS FRIEND – Higher Sustainable Income

PepsiCo’s agricultural initiatives are guided by the basic principle of
creating surplus value for the farmer

                      Farmer                                    Company


                                                        Reliable Supply at
                  Higher Income
                                                        Predictable Prices
                                       Value Addition
                                          Sharing

                                    Value Creation


   Improved Technology                                     Reducing Intermediaries


  Improved         High Yielding     Better                   Reduced Intermediary
 Sustainability      Varieties     Processes                         costs



      Direct Seeding Initiative Enables Improve Agricultural Sustainability
Direct Seeding – India Perspective

•   India has b t
    I di h about 110 million acres under paddy cultivation requiring
                          illi          d  dd    lti ti        ii
    400,000 million KL of water annually
•   Paddy cultivation requires about 3000 KL of water / acre
    •   Traditionally seeds are sown in a nursery, manually transplanted to the
        main field and grown under 4 inches of water
    •   Direct seeding of paddy eliminates these steps and saves 900 KL / acre P
                     g        y
•   Even if 25% of the paddy cultivation can be moved to direct seeding,
    water saving will be over 25000 million KL – the total quantity consumed
    by Industry annually
•   Savings
    •   30% reduction in water consumption
    •   Rs 1400 / acre cultivation costs
    •   Reduced Methane emission – Farmer can earn through Carbon Credits
        •   Indian paddy emits 38 million tons of Methane; if saving in Methane
            emission by direct seeding is 30%, farmer can get a Carbon Credit of
            about Rs 2000 / acre – a huge incentive to move to direct seeding
Direct Seeding In Paddy – Progress Over The Years


•   Direct seeding trials carried out in own farms during 2004 and
    2005
    •   Results indicated 30% reduction in water usage
    •   No satisfactory answer on chemical weed control; hence manual
        weeding
    •   Reduction in production costs
    •   Equivalent or marginally higher outputs due to uniform p
         q                g    y g         p                   planting
                                                                      g
        density

•   Issues to be resolved prior to commercialization at farmer fields
    •   Mechanization of seeding operation
    •   Weed control

•   Machine developed for direct seeding

•   During 2006 and 2007, trials in farmer fields over 20 and 100
    acres respectively

•   Trials done at own R&D farm with different herbicides
Direct Seeding Machine Developed By Pepsico




PepsiCo has bought many seeding machines and offers
free access to farmers; also gives free seeds as incentive
2008 – Initiatives

Improvements implemented in 2008
    • Optimum seed depth through modification in machines
    • Better plant to p
             p        plant spacing by introducing improved seed metering device
                             p    g y            g p                    g
    • Seed priming – Better germination and disease control
    • Trials with new Herbicides have enabled find solutions to both pre and post
      emergence weeds
    • Better nutrition of direct seeded crop through addition of chelated form of
      Zn, Fe and Sulphur M
Patent application for the seeding m/c in process
Work initiated with International Rice Research Institute, Manila
    • An opportunity to test special seeds suitable for direct seeding
    • Access to measurement tools for Methane emission
Work initiated to measure Methane emission reduction & to get UNFCCC
approval of direct seeding as a means of Methane reduction
 pp                      g

 1100 acres of direct seeding during 2008 in 5 states; 10,000 acres by 2010
Effect Of Micronutrient Deficiency Correction




Before                                After
Direct Seeding Demonstration To Punjab Farmers
Direct Seeding –10 Days Crop
Direct Seeding – 20 Days Crop
Direct Seeding- 30 Days Crop
Direct Seeding – 40 Days Old Crop
Direct Seeding – 70 days old crop
Direct Seeding – 120 Days Old Crop
Direct Seeding – Parmal 110 Days Crop




Direct seeding success in non-basmati will help expand acreage & farmer base
Operations Being Avoided




Puddling                                  Manual Transplanting




                                 Standing water for first
                                 one and a half months
Direct Seeding Benefits




Repeated measurement over the years have confirmed the water savings
Further Opportunities - Zero Tillage


Tilling is done to make the soil friable and to aerate the soil
      – Tilling results in dormant weed seeds in deep soil to rise, and germinate
      – It is traditionally done through tractors / bullocks
Zero Tillage Paddy Cultivation




The direct seeding machine aerates the soil where the seed is sown,
and eliminates the need to till the entire land
Benefits of zero tillage
– Cultivation cost further reduces by Rs1000 / acre
– Less weed incidence; lower dependence on chemicals, thus improved soil health
– Reduces effort put in by the farmer
Direct Seeding – Zero Tillage 70 Days Old Crop




Proposed to take to farmer fields next year to popularize the concept
Direct Seeding – Farmer Training




PepsiCo Extension Services Team Guide Farmers On Direct Seeding
Direct Seeding – Appreciated By Experts

-----Original Message-----
       From: Kumar, Virender (IRRI) [mailto:Virender.Kumar@cgiar.org]
       Sent: Monday, June 16, 2008 12:04 PM
       To: Dr. Susheel Sankhyan; Gathala, Mahesh Kumar (IRRI);
       calebdresser@gmail.com
       Cc: Bose, Amit Kumar {PI}; Bharati, Vivek {PI}
       Subject: RE: IRRI message

     Dear Dr. Susheel,
     Good to hear from you. Thank you very much for inviting us. We had great
     time with you and we saw a wonderful work PEPSICO is doing. IRRI is
     always there to provide all technical inputs for making this technology
     a success. We are impressed with your work. All your trials received all
     attention and care at right time and that’s why there is no problem in
                                           that s
     germination and there is no problem of weeds so far. That what we have
     to teach farmer, doing this in a right way. If things are being done in
     right way, this technology has lot of potential.
                                                                                      IRRI Scientists’ visit
     We will send out trip report to Dr JK Ladha, IRRI-India Representative
     and we all inform him about your all g
                                     y      good work and y  your CSR (  (Corporate
                                                                             p
     social responsibility) mission. As we discusses, you may please plan to
     visit in early July to discuss formal collaborative research work. I
     will let you know the availability of Dr. Ladha in July once i will hear
     from him.
     I completely agree that we need to work together to make this technology
     a success. We will complement each other and in that way our effort will
     be
     b multiplied and enhanced exponentially.
             lti li d d h         d          ti ll

     Keep updating us and feel free to ask any questions if you have any at
     any time.

     Thanks for hosting us.
     Regards
     Virender Kumar
     Scientist (Weed Science)
     IRRI-India office
     NASC Complex, First floor,                                                       PAU Director’s visit
     DPS Marg, Pusa, New Delhi 110012
Direct Seeding – Noticed By Media

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Pepsico India Holdings, Gurgaon

  • 1. National Award for “Excellence in Water Management” – 2008 Beyond The Fence PepsiCo India Holdings, Gurgaon Amit Bose Ravi Sewak Dr Susheel Sankhyan
  • 2. Structure Of Presentation Historic Perspective Direct Seeding • India perspective • Sustainability benefits y • The journey so far • Further opportunities • Farmer training package External Appreciation • IRRI • PAU • Media
  • 3. PepsiCo in Agriculture – The Genesis • PepsiCo's enters India in 1989 to manufacture, distribute & market beverages and snack foods. • Precondition for entry is to invest in horticulture based food processing in Punjab. Punjab • PepsiCo identifies processing of tomato as a viable opportunity in Punjab. Country Yield ( Tons / Hectare) World 24.00 USA 57.80 Greece 50.00 Italy 47.60 Spain 45.20 45 20 India 10.30 PepsiCo initiated Contract Farming in Punjab & within two years tomato output went up from 16 to 52 tons / hectare
  • 4. FARMERS FRIEND – Higher Sustainable Income PepsiCo’s agricultural initiatives are guided by the basic principle of creating surplus value for the farmer Farmer Company Reliable Supply at Higher Income Predictable Prices Value Addition Sharing Value Creation Improved Technology Reducing Intermediaries Improved High Yielding Better Reduced Intermediary Sustainability Varieties Processes costs Direct Seeding Initiative Enables Improve Agricultural Sustainability
  • 5. Direct Seeding – India Perspective • India has b t I di h about 110 million acres under paddy cultivation requiring illi d dd lti ti ii 400,000 million KL of water annually • Paddy cultivation requires about 3000 KL of water / acre • Traditionally seeds are sown in a nursery, manually transplanted to the main field and grown under 4 inches of water • Direct seeding of paddy eliminates these steps and saves 900 KL / acre P g y • Even if 25% of the paddy cultivation can be moved to direct seeding, water saving will be over 25000 million KL – the total quantity consumed by Industry annually • Savings • 30% reduction in water consumption • Rs 1400 / acre cultivation costs • Reduced Methane emission – Farmer can earn through Carbon Credits • Indian paddy emits 38 million tons of Methane; if saving in Methane emission by direct seeding is 30%, farmer can get a Carbon Credit of about Rs 2000 / acre – a huge incentive to move to direct seeding
  • 6. Direct Seeding In Paddy – Progress Over The Years • Direct seeding trials carried out in own farms during 2004 and 2005 • Results indicated 30% reduction in water usage • No satisfactory answer on chemical weed control; hence manual weeding • Reduction in production costs • Equivalent or marginally higher outputs due to uniform p q g y g p planting g density • Issues to be resolved prior to commercialization at farmer fields • Mechanization of seeding operation • Weed control • Machine developed for direct seeding • During 2006 and 2007, trials in farmer fields over 20 and 100 acres respectively • Trials done at own R&D farm with different herbicides
  • 7. Direct Seeding Machine Developed By Pepsico PepsiCo has bought many seeding machines and offers free access to farmers; also gives free seeds as incentive
  • 8. 2008 – Initiatives Improvements implemented in 2008 • Optimum seed depth through modification in machines • Better plant to p p plant spacing by introducing improved seed metering device p g y g p g • Seed priming – Better germination and disease control • Trials with new Herbicides have enabled find solutions to both pre and post emergence weeds • Better nutrition of direct seeded crop through addition of chelated form of Zn, Fe and Sulphur M Patent application for the seeding m/c in process Work initiated with International Rice Research Institute, Manila • An opportunity to test special seeds suitable for direct seeding • Access to measurement tools for Methane emission Work initiated to measure Methane emission reduction & to get UNFCCC approval of direct seeding as a means of Methane reduction pp g 1100 acres of direct seeding during 2008 in 5 states; 10,000 acres by 2010
  • 9. Effect Of Micronutrient Deficiency Correction Before After
  • 10. Direct Seeding Demonstration To Punjab Farmers
  • 11. Direct Seeding –10 Days Crop
  • 12. Direct Seeding – 20 Days Crop
  • 13. Direct Seeding- 30 Days Crop
  • 14. Direct Seeding – 40 Days Old Crop
  • 15. Direct Seeding – 70 days old crop
  • 16. Direct Seeding – 120 Days Old Crop
  • 17. Direct Seeding – Parmal 110 Days Crop Direct seeding success in non-basmati will help expand acreage & farmer base
  • 18. Operations Being Avoided Puddling Manual Transplanting Standing water for first one and a half months
  • 19. Direct Seeding Benefits Repeated measurement over the years have confirmed the water savings
  • 20. Further Opportunities - Zero Tillage Tilling is done to make the soil friable and to aerate the soil – Tilling results in dormant weed seeds in deep soil to rise, and germinate – It is traditionally done through tractors / bullocks
  • 21. Zero Tillage Paddy Cultivation The direct seeding machine aerates the soil where the seed is sown, and eliminates the need to till the entire land Benefits of zero tillage – Cultivation cost further reduces by Rs1000 / acre – Less weed incidence; lower dependence on chemicals, thus improved soil health – Reduces effort put in by the farmer
  • 22. Direct Seeding – Zero Tillage 70 Days Old Crop Proposed to take to farmer fields next year to popularize the concept
  • 23. Direct Seeding – Farmer Training PepsiCo Extension Services Team Guide Farmers On Direct Seeding
  • 24. Direct Seeding – Appreciated By Experts -----Original Message----- From: Kumar, Virender (IRRI) [mailto:Virender.Kumar@cgiar.org] Sent: Monday, June 16, 2008 12:04 PM To: Dr. Susheel Sankhyan; Gathala, Mahesh Kumar (IRRI); calebdresser@gmail.com Cc: Bose, Amit Kumar {PI}; Bharati, Vivek {PI} Subject: RE: IRRI message Dear Dr. Susheel, Good to hear from you. Thank you very much for inviting us. We had great time with you and we saw a wonderful work PEPSICO is doing. IRRI is always there to provide all technical inputs for making this technology a success. We are impressed with your work. All your trials received all attention and care at right time and that’s why there is no problem in that s germination and there is no problem of weeds so far. That what we have to teach farmer, doing this in a right way. If things are being done in right way, this technology has lot of potential. IRRI Scientists’ visit We will send out trip report to Dr JK Ladha, IRRI-India Representative and we all inform him about your all g y good work and y your CSR ( (Corporate p social responsibility) mission. As we discusses, you may please plan to visit in early July to discuss formal collaborative research work. I will let you know the availability of Dr. Ladha in July once i will hear from him. I completely agree that we need to work together to make this technology a success. We will complement each other and in that way our effort will be b multiplied and enhanced exponentially. lti li d d h d ti ll Keep updating us and feel free to ask any questions if you have any at any time. Thanks for hosting us. Regards Virender Kumar Scientist (Weed Science) IRRI-India office NASC Complex, First floor, PAU Director’s visit DPS Marg, Pusa, New Delhi 110012
  • 25. Direct Seeding – Noticed By Media