WellCare Oil Tools Pvt. Ltd., prides itself on offering great service and being able to deliver accurate formal quotes to clients within 48 hours of receiving an enquiry.
We keep a large inventory of standard flow control tools and completion packers in stock, enabling quick delivery anywhere in the world. We ensure high quality and traceability, full certification including Mill Test Reports (MTR's), certificate of Conformance, Certificate of Origin, Function Test and Pressure Test Results are available free of charge upon request for each order and are kept on file and available on request at any time in the future.
Premium thread connections like: Tenaris-Hydril, Vam and Hunting connections are available upon request and threads are cut by premium licenced machine shops in Dubai & Singapore.
Special elastomer are available: AFLAS, HNBR, Viton and HSN, Hi-Nitrile are available along with non-elastomeric seal stacks to confirm to sour well conditions.
Category Products :
Cementation Systems
Cementing Equipment
Completion Systems
Mechanical Set Packer
Seal Bore Packer
Bridge Plugs
Hydraulic Set Packer
Cement Retainer
Completion Equipment
Liner Hanger Systems
Liner Hanger
Flow Control Systems
Sliding Sleeve
Landing Nipples
Flow Control Equipment
Inflatable Packers
Inflatable Packer
Various other factors that have enabled us to gain an edge over our competitors are:
Qualitative product range
World renowned vendor base
Experienced professionals
Efficient logistics and widespread distribution network
Industry leading prices
Timely delivery
--
With Best Regards
Surender Yadav ( Marketing Manager)
Cell: +91 8696934503
For WellCare Oil Tools Private Limited, India.
Q4-Trends-Networks-Module-3.pdfqquater days sheets123456789
Packers & bridge plugs
1. WELLCARE OIL TOOLS PVT LTD
PRODUCT INDEX
Product Type Page No.
HYDRAULIC PACKERS WITH ACCESSORIES & TOOLS (API 11D1 PRODUCTS)
Hydraulic Set Production Packer (WC-HP-1)............................................................ 9
Isolation Packer (WC-HP-2)............................................................................................ 11
Hydraulic Set High Pressure High Angle Production Packer (WC-HP-3).......... 12
Fully Hydraulic Set Large Bore Production Packer (WC-HPL-4)………………… 13
Hydraulic Set High Pressure Production Packer (WC-HP-5)................................ 14
Hydraulic Set High Angle Production Packer (WC-HP-6)...................................... 15
Hydraulic Set Retrievable Packer (WC-HP-7)........................................................... 16
Hydraulic Set Single String Retrievable Packer (WC-HP-8).................................. 18
Hydraulic Set Dual Bore Production Packer (WC-HP-9)........................................ 19
Hydro Trip Pressure Sub (WC-HTS)............................................................................. 21
Auto Fill Pump Out Plug (WC-POP-A)…..……………………………………………….. 22
Pump Out Plug With Half Mule (WC-POP-H)……………….…………………………. 22
Pump Out Plug Without Mule (WC-POP) …………………………………………….… 23
Shear Out Plug (WC-SOP)……………………………………………………………………. 23
Safety Joint (WC-SJ-1)………………………………………………………………………… 24
Tubing Safety Joint (WC-SJ-2)……………………………………………………………… 24
Non Rotational Shear Out Safety Joint (WC-SOS-AR)………………………………. 24
Ball Catcher Sub (WC-BCS)………………………………………………………………….. 25
MECHANICAL PACKERS WITH ACCESSORIES & TOOLS
Mechanical Single Grip Retrievable Packer (WC-MECH-1)................................... 26
Mechanical Double Grip & Double Grip Large Bore Retrievable Packer
(WC-MECH-2) & (WC-MECH-2 L)………………………….............................................. 27
Lok-Set Mechanical Retrievable Double Grip Packer
(WC-MECH-3) & (WC-MECH-3 L)……..………………………………………………….. 29
Mechanical Set Production Packer (WC-MECH-4)……………………………………. 31
Compression Set Retrievable Packer (WC-MECH-5)…………………………………. 32
Snap Set Compression Packer With Hold Down & Without Hold Down
33
(WC-MECH-6H) & (WC-MECH-6)…..……………………………………………….………
Tension Set Packer (WC-TP)…………………..……………………………………………. 34
Swab Cup Packer (WC-SP)….……………………………………………………………… 36
Gas Vent Pumping Packer (WC-GVP) ……………………….………………………….. 36
SEAL BORE PACKERS WITH ACCESSORIES & TOOLS
Hydraulic Set Single & Double Bore Retrievable Seal Bore Packer
(WC-HSRSP) & (WC-HDRSP)……………………………………...……………………….. 37
Wire Line Set Retrievable Packer (WC-WSRP)………………………………………. 38
Wire Line Set Retrievable Packer (WC-WSRP-2)….………………………………… 41
Hydro-Pack Seal Bore Retrievable Packer (WC-HSSRP)..………………………….. 42
Hydraulic Set Seal Bore Retrievable Packer (WC-HSSRP-1)..…………………….. 43
Hydraulic Set High Performance Seal Bore Retrievable Packer
(WC-HSSRP-2)………………………………………………………..………………………….. 44
Hydraulic Set High Performance Seal Bore Retrievable & Drillable Packer
(WC-HSSRP-3)………………………………………………………………………………………………... 45
Hydraulic Set Single & Double Bore Drillable Packer (WC-HSSDP/HSDDP)... 46
1
2. WELLCARE OIL TOOLS PVT LTD
Product Type Page No.
Wire Line Set Single & Double Bore Drillable Packer
(WC-WSSDP-1) & (WC-WSDDP-1)..………………………………………………………… 48
Wire Line Set Large Seal Bore Drillable Packer (WC-WLSDP)………………… 49
Wire Line Set Single & Large Seal Bore Drillable Packer (WC-WSSDP-2) &
50
(WC-WSDDP-2)……………………………………………….………………………..…….
Drag Block Tubing Anchor/Catcher (WC-DBTAC)…………………………...……… 51
Setting Tool Nipple (WC-STNE)……………………………………………….…………... 52
Splined Expansion Joint (WC-SEP)………………………..…………………………….. 53
Auto Lock Expansion Joint (WC-EP-A)……….………………………………………. 54
Splined Expansion Joint (WC-SEP-1)…………………………….…………………... 54
Expansion Joint (WC-EP)……………………………..…………………………………….. 55
Seal Bore Extension (WC-SBE-1)………………………………………………………… 55
Seal Bore Extension (WC-SBE)…………………………………………………………… 56
Locator Type Packer Plug (WC-LRTPP)…..…………………………………………... 57
Latching Type Packer Plug (WC-LHTPP)……………………………………………. 57
Typical Hook-Up With Mill-out Extension And Seal Bore Extension………... 58
Typical Hook-Up with Seal Bore Extension…………………………………………. 59
Typical Hook-Up with Mill-out Extension And Flow Control Accessories…. 60
Snap Latch Assembly (WC-SLA)………...………………………………….……………. 61
Anchor Latch Assembly (WC-ALA)………………………………..……………………… 62
Anchor Tubing Seal Assembly (WC-ATA)………………………………………….…… 62
Locator Seal Assembly (WC-LSA)……………………………………….……………….. 63
Tubing Seal Nipple (WC-TSN)…………….……………………………………………….. 64
Seal Units (WC-SU)………………………………………………………….………………… 64
Snap Latch Tubing Seal Assembly (WC-STSA)…………………………………..…... 65
Locator Tubing Seal Assembly (WC-LTSA)……………………………………………. 66
Locator Seal Assembly (WC-LRSA)……………………….…………………………….. 66
Auto Orienting Bottom Sub With Half Mule Shoe (WC-BSWH-A)………………. 67
Wireline Adapter Kit (WC-W)…………………………………………………………….. 68
Hydraulic Setting Tool (WC-HST)……………………………………………………….. 69
Packer Milling & Retrieving Tool (WC-MRT)……………………………………….… 70
Retrieving Tool (WC-RT)..…………………………………………………………………. 71
On/Off Overshot (WC-OS10)………………………………………………………………… 72
Flow Coupling (WC-FC)…………………………………..………………………………... 73
Coupling (WC-C)……………………………………………………………………………... 73
Blast Joint (WC-BJ)……………………….………………………………………………… 74
Non Perforated Production Tube (WC-NPPT)……………………….……………….. 75
Perforated Spacer Tube (WC-PST)…………………………..…………………………. 75
Wireline Entry Guide (WC-WEG)……………………….……………………………….. 75
Crossover (Pin X Pin) (WC-C99)………………………………………………………….. 76
Crossovers (Box X Box) And (Box X Pin) (WC-C88) & (WC-C89)...……………… 76
Locator Seal Nipple (WC-LRSN)………………..…………………………………….. 77
J-Latch Seal Nipple (WC-JLSN)………………………………………………………….. 77
Collet Latch Seal Nipple (WC-CLSN)…………………………………………………… 78
2
5. WELLCARE OIL TOOLS PVT LTD
Material Selection
Wellcare equipment is offered in various material Severely corrosive CO2 and H2S–nickel
configurations for a variety of well conditions. alloys such as 825, 925 and 718 at strength
Wellcare employs leaders in the field of levels of 110 ksi minimum yield strength
metallurgy and polymer chemistry to ensure and higher.
superior material recommendations are made to Severely corrosive CO2, H2S and free
our customers. sulphur–nickel alloys such as 625 Plus,
725 and, less frequently, C-276 at strength
For corrosive wells, Wellcare corrosion levels of 120 ksi minimum yield strength
metallurgists and polymer scientists are available and higher
to provide expert material recommendations. To
provide the most cost-effective recommendations, For equipment required to perform a temporary
the well environment data form has been function and then allow quick removal by drilling
developed to aid in gathering the necessary well or milling, an additional group of materials is
data. used:
The following alloys and groups of alloys Cast iron
are currently the most common materials used for Reinforced polymer-based composites
the construction of packers and related
equipment: Besides the more common materials, Wellcare
manufactures packers and related equipment from
Standard, non-corrosive service–low alloy
other materials when raw material availability,
steels (e.g. 4140) with mechanical
properties compatible with API P110 quantities, delivery schedules, etc., permit.
tubular. Example alloys include 316L austenitic, 22 Cr
Non-corrosive service containing H2S– duplex, 25 Cr duplex, 25 Cr super duplex, alloy
low alloy steels (e.g. NACE MR0175 20Cb3, 28 Cr super austenitic, K-500 Monel,
compliant 4140) with mechanical alloy 2025, alloy 2535, alloy 2550, alloy G-3 and
properties compatible with API L80 others
tubulars.
Corrosive CO2 service with little or no
H2S–Martensitic and PH stainless steels
(e.g. 9Cr, 13Cr, 17-4PH, alloy 450, Super
13Cr) with mechanical properties that vary
from 80 ksi to 110 ksi minimum yield
strength; the selection of the specific
corrosion-resistant alloy(s) depends on the
environment (pH, chlorides, temperature,
H2S, etc.,) and strength requirements
5
6. WELLCARE OIL TOOLS PVT LTD
Elastomer Selection
Ideally, seal materials have high strength V-ring seal stacks can tolerate movement
and resiliency, and remain unaffected by while holding high pressures, providing
thermal or chemical environments. they are always contained within a
However, there is no single material that sealbore. Therefore, while holding
offers adequate levels of these differential pressure, they must remain in
characteristics for all downhole the sealbore. Selecting the most
applications. Effective sealing in downhole appropriate seal stack can be simplified by
environments often requires a combination referring to the seal stack service matrix
of materials to form a seal system. Several shown below.
sets of identical seal systems can be
combined to create a seal stack with Selecting the most appropriate seal stack
redundant seals. Choosing the optimum can be simplified by referring to the seal
seal stack requires knowledge of the stack service matrix shown below. For
application and downhole conditions. additional information regarding packer to
tubing seal systems, ask your Wellcare
Bonded seals are used in applications that representative for a copy of the following:
require seals to be repeatedly inserted into
and removed from the sealbore while ―What to Consider When Designing
holding differential pressure. This action is Downhole Seals,‖ reprinted from
known as unloading. Bonded seals are World Oil magazine
composed of high-strength elastomers, ―Factors and Conditions Which
usually nitrile or Viton™, which have Cause Seal Assemblies Used in
limited operational capabilities. Downhole Environments to Get
Stuck,‖ Engineering Tech Data
Applications beyond the capabilities of given below
bonded seals require more inert ―Metal-to-Metal Sealing in Hostile
elastomers. Generally, these premium Environment Completion
elastomeric materials have lower Equipment,‖ Engineering Tech
resistance to extrusion than nitrile or Data.
Viton* and require the protection of a
containment system to prevent failures.
Sealing systems using contained premium
elastomers are offered as a chevron- or v-
ring-type seal stack.
6
7. WELLCARE OIL TOOLS PVT LTD
Selection Guide
Packer-to-Tubing Packing Unit
Pressure Diffrential *Environment Compatibility
Temp. Range Light
Non - Unholding Unholding Oil Base Bromide High pH
Seal Type Brine
H₂S Completi Completi Completion Amine Inhibitors
Completi
PSI MPa PSI MPa ˚F ˚C on on Ph>10
on
Nitrile
10,000 68.9 NO NO 32-300 0-149 NO OK OK CaBr₂/Na
Chevron
Br₂ NO
70 Hard OK pH>10
Nitrile 5,000 34.4 5,000 34.4 32-200 0-93 NO OK OK OK
to OK
Bonded to 200˚F
250˚F to 250˚F
90 Hard ZNBr₂ pH<10
Nitrile 10,000 68.9 5,000 34.4 32-300 0-149 NO OK OK NO
Bonded
95 Hard
OK
Viton 10,000 68.9 5,000 34.4 32-250 0-121 5% OK OK OK NO
to 200˚F
Bonded
CaBr₂/Na
Br₂ OK
HN-Ryte 15,000 68.9 NO NO 32-350 0-177 2% OK OK to 250˚F OK OK
ZNBr₂
NO
32-300 0-149 15% OK OK OK
V-Ryte 15,000 103.3 NO NO OK NO
32-400 0-204 5% OK OK to 200˚F
80-300 27-149 20% OK OK
A-Ryte 15,000 103.3 NO NO NO OK OK
80-450 27-232 7% OK OK
80-300 27-149 20% OK OK
A-HEET 15,000 103.3 NO NO NO OK OK
80-450 27-232 15% OK OK
K-Ryte 15,000 103.3 NO NO 100-450 38-232 7% OK OK OK OK OK
K-HEET 15,000 103.3 NO NO 100-550 38-288 ◦ OK OK OK OK OK
Seal-Ryte 15,000 103.3 NO NO 40-450 4-232 7% OK OK OK OK OK
Seal-
15,000 103.3 NO NO 40-450 4-232 ◦ OK OK OK OK OK
HEET
R-Ryte 10,000 68.9 NO NO 325-450 163-232 7% OK OK OK OK OK
Molyglass 10,000 68.9 NO NO 125-300 52-149 15% OK OK OK OK OK
*Explosive decompression is chemical and mechanical in nature related to solubility of gas in elastomer and strength of that elastomer. Under rapid decompression,
*The elastomeric seals in these units may be susceptible to explosive decompression, however, explosive decompression does not occur while seals are in service.
◦ There are no known H2S limitations below 500°F (260°C).
7
8. WELLCARE OIL TOOLS PVT LTD
Packer Performance Definition
The successful performance of any packer The numerical controlled system of
includes recognizing that the combined graphical representation and recorded
effects of varying differential pressure or tabular data system in accordance with
applied forces cannot be considered API 11 D1 (of level V3 as of now but
independently. Rating a production packer trending up to V0), is used to validate
in terms of differential pressure alone does permanent and retrievable packers are
not sufficiently describe the packer's compatible with the demands of today's
performance limits. To accurately measure critical completions. Ensuring all load
and compare the performance of various combinations fall inside the region formed
packers, an understanding of the by the curves confirms that the equipment
simultaneous effects of differential is adequate for the combined loading
pressure and axial loading is required. conditions. This area is called the ―safe
performance envelope‖ In those instances
Wellcare has developed a high-tech R&D where one or more sets of loading
center which is industry's first means of conditions fall outside the safe
describing a packer's performance performance envelope, a detailed
capabilities, under all possible cyclic evaluation of all aspects of the proposed
loading, temperature, pressure & completion system is required to upgrade
circulation conditions. its performance. Some conditions outside
The analytical system combines computer the safe performance envelope adversely
modeling, sophisticated numerical affect the packer’s ability to maintain its
stimulation techniques, including finite sealing integrity. Others may prevent the
element analysis, exhaustive laboratory packer from functioning as designed,
testing, and field verification. while retaining pressure integrity. For
To apply this technology, a graphical more information regarding testing and
solution is used to provide an accurate and simulation, testing and validation system
useful definition of a packer's safe of packers, contact your local Wellcare
operating region. Representative.
Wellcare incorporates API Quality
Management System of level Q1 with
100% inspection and testing of material,
component and products, so as to render
best customer satisfaction.
8
9. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set Production Packer:- lower packer can be set and tested down the casing. The
second packer can then be set, the sleeve below it opened,
Model: WC-HP-1& WC-HPL-1 and the second packer tested down the casing. The third
Prod.no. WC-20101 & WC-20112 packer is set and tested the same way. It is recommended
The Model ―WC-HP-1‖ is a hydrostatic and/or that a blanking plug be used to temporarily plug the tubing
hydraulic set packer that allows the tubing to be left in a for setting the packers because of the higher setting
compression or neutral condition. The Model WC-HPL-1 pressures.
Hydrostatic Packer is a large bore version of the WC-HP-1
Packer. Features, advantages, and operational procedures Releasing procedure:-
are basically the same as those described for the WC-HP-1. The standard ―WC-HP-1‖ Hydrostatic/Hydraulic
Packer is equipped with 30,000 lb. shear ring for a straight
Application:- upstrain release. Other shear values are available in 20,000
Used in multi-zone production where crooked or deviated to 50,000 lb. for all sizes 5-1/2 thru 9-5/8.
holes are not suitable for mechanical packers. An
installation where the wellhead is flanged up before the
packer is set.
Features:-
• No tubing manipulation required
• Withstands high hydrostatic pressures
• Hydraulic set for low hydrostatic head wells
• Locked in pack-off force
• No mandrel movement during setting
• Straight pull or optional rotational release
• Hydraulic hold-down for differential pressure from below
Setting procedure:-
The Model ―WC-HP-1‖ Hydrostatic/Hydraulic Packer is set
by pressuring the tubing to obtain a differential at the
packer. To accomplish this a means of temporarily plugging
the tubing below the packer must be provided.
Example: Run a WELLCARE Hydro-Trip Pressure
Sub, below the ―WC-HP-1‖ Hydrostatic/Hydraulic Packer
or a WELLCARE Flow Control Seating Nipple installed at MODEL: WC-HP-1
some point below the packer, with a Blanking Plug run and PRODUCT NO.: WC-20101
retrieved by standard wireline techniques. Wireline Re-
Entry Guide with Pump-Out Plug or Ball Seat can also be
used to blank off tubing.
If more than one ―WC-HP-1‖
Hydrostatic/Hydraulic Packer is to be run, place the tubing
plugging device below the lowest packer. When the tubing
is pressured in this case, all of the hydrostatic packers will
be set simultaneously. If it is desirable to individually set
and test each packer, the Model ―WC-HP-1‖
Hydrostatic/Hydraulic Packer is adaptable to individual
setting and testing by a simple adjustment of shear screws in
the segment retainer housing. Dress the lowest packer with
two brass shear screws. When dressing packers for this type
hook-up, all packers going on one string should be dressed
with shear screws from one box to ensure similarity of shear
values. Dress the second (middle packer in three-packer
hookups, or upper in two-packer hookups) with five brass
shear screws, and a third (upper) packer with eight brass
shear screws. This allows the packer to be set individually.
The first will set with approximately 1,000, the second
2,000 and the third 3,000 psi differential at the packer. In
order to test the packers individually, a means of temporary
communication between the tubing and the casing (i.e. a
Sliding Sleeve below each packer) will be necessary. The
9
11. WELLCARE OIL TOOLS PVT LTD
Isolation Packer:-
Model : WC-HP-2
Prod. No. WC-20102
Isolation Packer is a hydraulic set, single string
tandem packer used in multiple zone wells. It is used as the
upper packer in multiple zone applications.
Setting:-
Run to setting depth, apply tubing pressure to set.
Features:-
Economical Design
Easily adjustable set and release shear screws
Compact
MODEL: WC-HP-2
PRODUCT NO. WC-20102
11
12. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set High Pressure High Angle
Production Packer:-
Model : WC-HP-3
Prod. No. WC-20105
The Model ―WC-HP-3‖ is a pure Hydraulic Set
Packer that can be run in single or multiple zone
installations. It is highly recommended for deviated wells
where conditions are not suitable for Mechanical or Wire
line Set Packers.
Features/Benefits:-
No tubing movement is required for setting the
Packer. This allows the well to be kept positively
controlled at all times because the tubing is landed
before circulating or displacing well fluids prior to
setting the packer. Two or more packers can be set
together or in any desired sequence.
The ―WC-HP-3‖ Packer design features four bi- MODEL : WC-HP-3
directional, single piece slips located below a three PRODUCT NO. WC-20105
element packing system consisting of dual
durometer rubber elements. The slips are fully
enclosed in a shear pinned slip housing which is
protected by a full diameter guide located below
the slip housing.
Two balanced pistons are utilized during the
setting of the Packer. The lower piston moves
down to set and anchor the slips while the upper
piston moves upward to compress the packing
element. This action imparts the entire setting force
to both slips and packing thus assuring a positive
anchor and pack-off. The pack-off is retained by a
tapered single ratchet ring that locks in and stores
the setting force applied to both the slips and
packing element.
The ―WC-HP-3‖ Packer incorporates two methods
of release. Straight pull or rotation. Both methods
are done by the same releasing nut which is located
at the upper end of the Packer. Straight pull release
is accomplished by shearing retaining screws of a
predetermined quantity which frees the tubing.
Rotation release is accomplished by approximately
eight right hand turns of the Tubing which also
frees the Packer. Straight pull is then applied to
completely relax the Packer for retrieval. An
equalizing valve is also located in the releasing
portion. The positive acting valve is automatically SPECIFICATION DATA
opened during the releasing procedure to equalize
pressure and allow circulation between the annulus Casing Packer
and Tubing. In addition, a large diameter by-pass ID range in which Gage Standard Thread
OD Weight Packer may be run Nom ID Ring specification
area is located inside the packing mandrel which Min. Max. Size OD Box Up X Pin Down
allows fluid passage for rapid retrieving while inch
Lb/ft inch mm inch mm
inch inch inch
mm mm mm mm
reducing element swabbing.
5 1/2
4.625 4.950 1.93 4.500 2 3/8 OD EU 8RD
139. 14-23 45A
117.50 125.70 50.30 114.30 60.33
70
12
13. WELLCARE OIL TOOLS PVT LTD
Fully Hydraulic Set Large Bore
Production Packer:-
Model :WC-HPL-4
Prod. No. WC-20103
Model ―WC-HLP-4‖ Retrievable Packer is fully
Hydraulic set large bore production packer, used for
production, zone isolation, multiple string completions,
combining hook ups and for stimulation.
The setting starts on application of pump pressure
to the tubing. The ―WC-HLP-4‖ sets and packs-off due to
the force applied by tubing pressures. The design of the
setting mechanism ensures sustained pack-off force
throughout the life of the Packer. Opposed Double Grip MODEL: WC-HPL-4
slips prevent movement of the Packer in either direction due PRODUCT NO. WC-20103
to pressure differentials, while allowing landing of the
tubing in tension, compression, or neutral.
The standard model ―WC-HLP-4‖ Packer is
equipped with Shear Screws for a straight pickup release.
The Packer is suitable for maximum 6,000 psi differential
pressure.
Features:-
No Tubing Manipulation required: The setting
mechanism of this Packer is activated with pump
pressure. The Packer can be set after the well is
flanged up and the tubing is displaced.
Setting Mechanism: The design of the setting
mechanism ensures sustained pack-off force
throughout life of the Packer. The tool does not
depend on trapped hydraulic pressure, but
mechanically locks initial setting forces into the
packing elements. Setting activation pressure can
be adjusted by dressing up with required number of
Shear Screws.
Opposed: Double grip slips prevent movement of
the Packer in either direction due to pressure
differentials.
Unloader valve: Provided for equalising the
pressure to nullify the swabbing of the Packing
element. SPECIFICATION GUIDE
Multiple: Packing element system. Casing
ID Range in Packing Standard
OD Weight Size Nom. Gage Ring Element Thread
which Packer ID
(lb/ft) may Run OD OD Specification
In inch Box X pin
Min. Max.
20-23 4.625 4.778 45A2 2.375 4.540 4.525
5- 2 7/8 OD
15.5-20 4.778 4.950 45A4 2.375 4.651 4.635
1/2‖ EU. 8RD.
13-15.5 4.950 5.190 45B 2.375 4.815 4.800
13
14. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set High Pressure Production
Packer:-
Model : WC-HP-5
Product No. WC-20104
The WC-HP-5 retrievable production packer
combines hydraulic setting with a rugged three piece
element design, making it ideal for the most demanding
multi-zone and deviated hole applications.
The WC-HP-5 is readily customizable for
maximum performance in wells where H2S, CO2 amines or
other chemicals require modified metallurgical or
demanding elastomeric properties.
Faster running speeds and reduced completion time
are made possible with a compact, swab resistant element
design. Adjustable setting pressures permit running multiple
packers and selective setting utilizing a single, temporary
plug set below the bottom packer. MODEL : WC-HP-5
The WC-HP-5 mandrel does not move during PRODUCT NO. WC-20104
setting, ideal for situations where production tubing is
spaced out and the well flanged up.
It’s a straight pull release type packer.
Characteristic:-
Pressure differential rating up to 10000 psi.
No downward mandrel movement during setting
Temperature rating up to 350°F.
Advantages:-
Ideal packer for well with higher deviations
Low shear out force required even under full
differential pressure
In stacked packer installations, sequential release is
achievable
Applications:-
Suitable for highly deviated wells
Onshore offshore completions
Oil & Gas production
Water injection/Gas lift
14
15. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set High Angle Production
Packer:-
Model: WC-HP-6
Product No. WC-20106
It is ideal for use in deviated wells, multiple-packer
completions, and applications where the packer is to be set
after the wellhead is installed. Because no mandrel
movement occurs during setting, the WC-HP-6 Packer may
also be used in multiple-packer completions where all
packers are set simultaneously.
Set with a pressure differential, the WC-HP-6
packer has an easily adjustable setting-pressure feature and
a bidirectional mechanical slip system. The packer features MODEL: WC-HP-6
PRODUCT NO. WC-20106
a unique design that allows debris to be circulated from
above the packer when releasing. A three-piece, dual-
durometer element system and a built-in equalizing and
circulating system ensure reduced risk and easy release.
No tubing movement is required to set the packer.
After the packer is set, the tubing can be landed in either
compression or neutral condition. The setting force is
mechanically locked into the sealing elements with a
positive ratchet-lock mechanism. The WC-HP-6 retrievable
packer is released with and upward pull exceeding the
rating of the shear release screws. Optionally, the WC-HP-6
packer is available with a rotation release mechanism.
Applications:-
Deviated wells
Multiple-zone, multiple-packer completions
Benefits:-
Specifications
Designed for quick, reliable installation in straight
or highly deviated wells. Max.
Casing
Casing Weight Max. OD Nominal ID Working
Easier and safer retrieval provided by built-in Size
(in mm)
Range, (lbs/ft) (In mm) (in mm) Temperature,
(°F or °C)
equalizing and circulating system 5.500
13-15.5 4.781 (121.4) 2.000 (50.8) 275 (135)
(139.7)
5.500
Features:- (139.7)
15.5-20 4.641 (117.9) 2.000 (50.8) 275 (135)
Pressure differential rating up to 10000 psi. 5.500
20-23 4.500 (114.3) 2.000 (50.8) 275 (135)
Easy release with a fully adjustable, straight- (139.7)
5.750
16.1-24.6 4.744 (120.5) 2.000 (50.8) 275 (135)
pickup shear mechanism (146.1)
6.625
Short, compact design (168.3)
20-24 5.661 (143.8) 2.441 (62.0) 275 (135)
Field-proven design 6.625
(168.3)
24-28 5.625 (142.9) 2.441 (62.0) 275 (135)
6.625
28-32 5.484 (139.3) 2.441 (62.0) 275 (135)
(168.3)
7.000
17-20 6.266 (159.2) 2.441 (62.0) 275 (135)
(177.8)
7.000
23-26 6.078 (154.4) 2.441 (62.0) 275 (135)
(177.8)
7.000
26-29 5.968 (151.6) 2.441 (62.0) 275 (135)
(177.8)
7.000
32-35 5.817 (147.8) 2.441 (62.0) 275 (135)
(177.8)
15
16. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set Retrievable Packer:-
Model :WC-HP-7
Product No. WC-20109
The Model WC-HP-7 Hydraulic-Set Retrievable
Packer is a single-string packer ideal for use in wells where
mechanical-set packers might experience difficulty in
running, setting, or retrieving. It can be used in single-
packer installations, as a lower packer in multiple-string
completions, or in tandem for single-string, selective,
multiple-zone completions.
The Model WC-HP-7 Packer can be used when
displacing and setting is desirable after the well is flanged-
up.
Features:-
Mechanicl/Hydraulic-set, no rotation or
reciprocation required: tubing may be displaced,
well flanged-up, before packer is set
Optional releasing methods: can be released by
either straight pull or right-hand rotation
Mechanically locked in set position: holds
differential pressure from above or below without
hydraulic hold-down buttons. Locking piston and MODEL : WC-HP-7
collet prevent pressure generated piston forces PRODUCT NO.WC-20109
from acting on release shear screws during
production or treating
Multiple element packing element system: two
hard, outer packing elements and a softer inner
packing element assure positive pack-off over a
wide range of well conditions
Caged slips: reduce problems while running and
retrieving
One-piece mandrel through packer
Rated for 6,000 psi at 300°F
Application:-
Run as single packer
Run as the lower packer in multiple-string
completions
Run in tandem for selective, multiple-zone
completions
Run when displacing and setting is desirable after
well is flanged-up
16
17. WELLCARE OIL TOOLS PVT LTD
Setting procedure:-
The Model WC-HP-7 Packer is run to the desired
setting depth on the tubing string.
The well may be flanged-up and the tubing displaced. While
displacing the tubing, rate must not exceed 3 bbl/min to
prevent damage to packing element. Apply 2,500 psi
differential pressure at the packer against a temporary
tubing plug installed below the packer.
Pressure applied to the tubing enters the piston
area, compressing the packing element and settings the
slips. As the slips grip the casing wall to prevent movement
of the packer, body lock rings are set to mechanically hold
the setting force in the packer until it is released.
Releasing procedure:-
The Model WC-HP-7 Packer is released by right-
hand rotation or straight pick-up. Either tension pulled at the
packer in excess of the shear screw values, or right-hand
rotation: releases the tie bar mandrel from the packing
element mandrel, opens
a circulating port above the packing element, and allows the
packer to be removed by continued upward movement of
the tubing.
17
18. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set Single String Retrievable
Packer:-
Model : WC-HP-8
Product No. WC-20110
The model WC-HP-8 is a hydraulic set single
string retrievable packer. Tubing pump pressure is used to
set the packer and the setting force is locked into the packer
by a body lock ring. Its design allows for multiple zone
completions. It can be run with other hydraulic packers or
mechanical set packers.
MODEL : WC-HP-8
PRODUCT NO. WC-20110
Special Features:-
Simple operation
Compact
Field adjustable setting pressure
Field adjustable releasing force
Specification Data
18
19. WELLCARE OIL TOOLS PVT LTD
Hydraulic Set Dual Bore Production
Packer:-
Model : WC-HP-9
Product No. WC-20111
The Model WC-HP-9 is a hydraulically set,
mechanical dual string production packer.
The WC-HP-9 is available with short or long string
setting capabilities and a variety of tubing connections. The
packer has been carefully designed for maximum flexibility
when it comes to submersible pump applications. By
changing only a few parts, the WC-HP-9
can be modified from a high-pressure production packer to
a packer installation for submersible pumps.
The WC-HP-9 has a patented sequential upper slip
releasing system that is designed so that each slip is released
individually to reduce the pull required to release the
packer. The angles on the slips, cone, and the upper slip
body results in releasing forces which allows the penetration
of the slips to release smoothly from the casing.
Application:-
Normally run above a single string hydraulic or
wireline set seal bore packer.
The short length of the WC-HP-9 makes it ideally MODEL : WC-HP-9
suited for deviated wells or doglegs. PRODUCT NO. WC-20111
Also, since there is no tubing manipulation
required to set the packer, the wellhead can be installed and
flanged up before setting the packer.
Features:-
Short, compact and economical
No hydraulic hold down buttons
Shear release easily adjusted
Sequential upper slip system for easy release
Setting cylinder below elements to eliminate all of
the critical o-rings after setting
Hydraulic set to allow flanging-up before setting
packer
Differential pressures help to improve the rubber
pack-off
Can be pressure tested on location
Multiple bores available for control line, ESP
cable, chemical injection line, and well monitoring
devices
Three seal options for the short string; J-latch,
locator, or snap latch
19
20. WELLCARE OIL TOOLS PVT LTD
Setting Procedure:-
The WC-HP-9 is set by temporarily plugging the
long string and pressuring the tubing.
When tubing pressure is applied to the packer, the
inlet port allows pressure differential to be present in the
setting chamber. This differential forces the setting cylinder
down and sets the lower slips. The setting mandrel is forced
up, and sets the upper slips and packs-off the elements. Any
relative motion between the setting cylinder and the setting
mandrel is held in place by the locking nut, which will
ratchet in only one direction. With a pressure differential
from above, the force is transferred through the outer
components of the packer and is supported by the lower
slips. With pressure differential from below the force
transfers through the outer components of the packer and is
supported by the upper slips.
Releasing Procedure:-
The WC-HP-9 is released by a straight pick-up on
the long string. The shear release value is adjustable.
SPECIFICATION WC-HP-9
20
21. WELLCARE OIL TOOLS PVT LTD
Hydro Trip Pressure Sub:-
Model : WC-HTS
Product No. WC-20122
Hydro Trip Pressure Sub (WC-HTS) is installed in
the tubing string below a hydraulically actuated tool such as
a hydraulic packer to provide a method of applying the
tubing pressure required to activate the tool.
To set a hydrostatic packer, a ball is circulated
through the tubing and packer to the seat in the Hydro-Trip
Pressure Sub, and sufficient tubing pressure is applied to
activate the setting mechanism in the packer. After the
packer is set, a pressure increase to shear screws to allow
the ball seat to move down until the fingers snap back into a
groove. The sub is then full opening, and the ball passes on
down the tubing.
MODEL : WC-HTS
PRODUCT NO. WC-20122
21
22. WELLCARE OIL TOOLS PVT LTD
Auto Fill Pump Out Plug:-
Model : WC-POP-A (WC-20124)
The Model ―WC-POP-A‖ is used as a tubing Plug
device against which pressure can be applied in order to set
Hydraulic Set Packers. The Pump out Ball Seat Sub is made
up in the tail pipe below the Packer to be set. In this model
with the ball seating down, the Pump out Plug acts as a
reverse check valve preventing flow down the string, while
allowing the string to fill form below. Without need to drop
a ball to seat, the tubing can be pressured up. Once the
Packer is set, tubing pressure is increased to values shown in
the chart below to shear the screws holding the ball seat sub.
The ball seat and the ball with spring etc. are blown out of
the sub to the bottom of the well. Any tubing run below the
ball seat sub should have sufficient ID clearance to permit
passage of the ball, ball seat, spring etc.
Pump Out Plug With Half Mule:-
Model :WC-POP-H (WC-20125)
The Pump-Out Plug Ball Seat Sub, has been used
as a tubing plugging device against which pressure may be
applied in order to set the Packers. The Pump-Out Ball Seat
Sub is made up in the tail pipe below the packer and a
trapping ball is dropped through the packer to its seat in the
sub. Pressure is then applied to seat the packer . Once the
packer is set, tubing pressure is increased to values as shown
in the chart below to shear the screws holding the ball seat in
the sub. The ball and ball seat are blown out of the sub to the
bottom of the well. Any tubing run below The Ball Seat Sub
should have sufficient ID clearance to permit passage of the
ball and ball seat.
22
23. WELLCARE OIL TOOLS PVT LTD
Pump Out Plug Without Mule:-
Model : WC-POP
Product No. WC-20126
By the use of this type of POP we can use more
tubing after the POP.
MODEL: WC-POP
PROD. NO. WC-20126
Shear Out Plug:-
Model : WC-SOP
Product No. WC-20121
Shear-out Plug provides a means of temporarily
plugging the bottom of a tubing string to avoid fluid flow up
the tubing while tripping in the hole and to pressure against
while setting hydraulic packers.
MODEL: WC-SOP
PROD. NO.WC-20121
23
24. WELLCARE OIL TOOLS PVT LTD
Safety Joint:-
Model : WC-SJ-1
Product No. WC-20117
The safety joint provides for emergency recovery
of the major portion of the tubing string should it become
necessary to abandon the equipment below. Precision left
hand square threads facilitate release of the joint by right
hand tubing rotation. Equipment requiring right hand MODEL: WC-SJ-1
rotation should not be used to below the safety joint. PROD. NO.WC-20117
Tubing Safety Joint:-
Model : WC-SJ-2
Product No. WC-20118
The Safety Joint requires only a straight pull for
parting. These assemblies are often placed in the tubing
string between packers when two or more packers are run in
MODEL: WC-SJ-2
tandem. This safety joint should be placed above the
PROD. NO.WC-20118
position where sand or other adverse conditions may occur
to prevent normal movement of the tubing.
Non Rotational Shear Out Safety Joint:-
Model : WC-SOS-AR
Product No. WC-20119
Non rotational shear out safety joint is used
between packers In dual and triple completions and in
selective completions using hydrostatic single string
packers. It is also used when rotational releasing is not
MODEL: WC-SOS-AR
desired. When run above the upper packer in a single string
PROD. NO.WC-20119
completion, however, the shear value should be adjusted to
compensate for any hydraulic conditions that exist when the
string is landed, or that are created by well treating
operations. This model has torque transmission feature.
24
25. WELLCARE OIL TOOLS PVT LTD
Ball Catcher Sub:-
Model : WC-BCS
Product No. WC-20120
Ball catcher sub provides a means of catching the
ball and sheared out ball seat from a landing collar. It
incorporates a perforated baffle plate to catch the ball and
ball seat yet allows fluid passage without restriction.
MODEL: WC-BCS
Features/Benefits:- PROD. NO.WC-20120
Large bypass area the baffle plate in the catcher
sub is made with multiple sets of large diameter
holes. These holes are sized to catch the ball and
seat, but allow fluid to pass through the tool
without plugging.
Internal parts rotationally locked.
25
26. WELLCARE OIL TOOLS PVT LTD
Mechanical Single Grip Retrievable
Packer:-
Model : WC-MECH-1
Product No. WC-20901
The Model "WC-MECH-1" is a single grip,
compression set, retrievable packer.
Application:-
Most low pressure production, stimulation and
testing operations.
Features:-
Automatically returns to run-in position when
moved up the hole
Long stroke mandrel simplifies circulation of
fluids without releasing the packer
Large by-pass allows speedy equalization of fluids MODEL: WC-MECH-1
Rocker type slips PROD. NO.WC-20901
Standard right-hand set, optional left-hand set
Parts interchangeable with other manufacturers
Setting procedure:-
The Model " WC-MECH-1" Single Grip Packer is run
in with the by-pass valve in the open position to permit free
circulation both through and around the packer. The packer
should be run one foot below setting depth. To set the
Model " WC-MECH-1", pick-up the tubing to the desired
setting position, rotate to the right, and then slack-off. The
J-pin will move clear of the J-slot and the cone will move
under the slips. Application of set-down weight, for
standard packing element system (7,000 lb. for sizes 4-1/2
thru 5-1/2, 5,000 lb. for size 5-1/2 x 2-7/8, 9,000 lb. for size
7", 11,000 lb. for size 8-5/8, and 15,000 lb. for size 9-5/8),
closes and seals the by-pass valve, sets the slips, and packs-
off the packing elements. The formation below the packer,
which is now completely isolated from the annulus above, is
accessible only through the tubing string.
Releasing procedure:-
To release the packer, raise the tubing string the full
length of the packer. When the J-pin of the bottom sub
engages the slip stop ring (jay housing), the J-pin is
automatically moved into the running position. This allows
the tool to be moved up or down the wellbore as necessary.
When the tubing is raised to release the packer, the by-
pass valve opens to permit circulation through and around
the packer.
26
27. WELLCARE OIL TOOLS PVT LTD
Mechanical Double Grip & Double Grip which is now completely isolated from the annulus above, is
accessible only through the tubing string.
Large Bore Retrievable Packer:-
Model : WC-MECH-2 & WC-MECH-2L Releasing procedure:-
Product No. WC-20902 & WC-20903 To release the packer, raise the tubing string the
The model ―WC-MECH-2‖ Retrievable Casing full length of the packer. When the J-pin of the bottom sub
Packer is a retrievable set-down packer that features a large engages the slip stop ring (jay housing), the J-pin
bypass area through the Packer. The bypass area is automatically moves into the running position. This allows
controlled by a face-seal type bypass valve which is actuated the tool to be moved up or down the wellbore as necessary.
by a 30‖ inch stroke mandrel. The Packer is available in a When the tubing is raised to release the packer, the by-pass
single-grip version for use as a conventional long-stroke valve opens to permit circulation through and around the
production packer, and in a double-grip version (with hold- packer.
down) for combination production and well stimulation
operations. NOTE: If the J-Pin should un-jay when the tubing is slacked
The double-grip packer, for use where pressure off, rotate to the left (only enough to remove any right-hand
differential from below the packer is anticipated, features an torque form the tool) and pick up.
integral hydraulic button-type hold-down that is located
below the bypass valve.
The double-grip packer also incorporates a unique,
built-in, ―differential lock‖ which utilizes a balance sleeve
actuated by pressure from below the packer. This pressure
creates an additional downward force which, combined with
set-down weight, helps maintain the force necessary to keep
the bypass valve closed.
Features:-
Differential lock helps keep the by-pass closed and
locked to the mandrel during high pressure
operations
Automatically returns to run-in position when
moved up the hole
Hydraulic hold-down for differential pressure from
below
Long stroke mandrel simplifies circulation of
fluids without releasing the packer
Large by-pass allows speedy equalization of fluids MODEL: WC-MECH-2
Rocker type slips PROD. NO.WC-20902
Standard right-hand set, optional left-hand set
Parts interchangeable with other manufacturers
Setting procedure:-
The Model " WC-MECH-2" Double Grip Packer is
run in with the by-pass valve in the open position to permit
free circulation both through and around the packer. The
packer should be run one foot below setting depth. To set
the Model " WC-MECH-2", pick-up the tubing to the
desired setting position, rotate to the right, and then slack-
off. The J-pin will move clear of the J slot and the cone will
move under the slips. Application of set-down weight, for
standard packing element system (7,000 lb. for sizes 4-1/2
thru 5-1/2, 5,000 lb. for size 5-1/2 x 2-7/8, 9,000 lb. for size
7", 11,000 lb. for size 8-5/8, and 15,000 lb. for size 9-5/8),
closes and seals the by-pass valve, sets the slips, and packs-
off the packing elements. The formation below the packer,
27
28. WELLCARE OIL TOOLS PVT LTD
SPECIFICATION DATA
Casing Packer
Gage &
ID range in which Packer may
Nom ID Guide Ring Thread specification Box up & Pin Down
OD Weight be run
Size OD
In mm Lb/ft
Min. Max.
In mm In mm In mm
In mm In mm
4 1/2 3.910 4.090 3.771
9.5-13.5 43A
114.30 99.31 103.9 95.78
4.250 4.408 1.89 4.125 2 3/8 OD EU 8RD
5 15-18 43B
107.9 112.0 48.01 104.78 60.33
127.00
11.5-15 4.408 4.560 4.250
43C
26 112.0 115.8 107.95
1.96
45A2
4.625 4.777 49.78 4.500
20-23 2 7/8 OD EU 8RD 73.02
117.5 121.3 45A2 X 2 2.38 114.30
5 1/2
3/8 60.45
139.70
15.5-20 4.778 4.950 1.96 2 3/8 OD EU 8RD
45A4
14-20 121.4 125.7 49.78 4.641 60.33
4.778 4.892 45A4 X 2 2.38 117.88 2 7/8 OD EU 8RD
17-20
121.4 124.25 3/8 60.45 73.02
4.950 5.190 1.96 2 3/8OD EU 8RD
45B
125.7 131.8 49.78 60.33
13-15.5
4.893 5.044 2.38 2 7/8OD EU 8RD
45B X 2 3/8
5 3/4 124.3 128.1 60.45 4.781 73.02
146.05 4.950 5.190 1.96 121.44 2 3/8OD EU 8RD
45B
125.7 131.8 49.78 60.33
22.5
4.893 5.044 2.38 2 7/8OD EU 8RD
45B X 2 3/8
124.3 128.1 60.45 73.02
5.561 5.609 5.405
34 45E2
141.2 142.5 1.96 137.31 2 3/8OD EU 8RD
5.610 49.78 5.484 60.33
45E4
142.5 5.791 139.29
28-32
5.600 147.1 2.41 5.475 2 7/8OD EU 8RD
46A2
142.2 61.21 139.07 73.02
6 5/8 1.96 5.484 2 3/8OD EU 8RD
45EF
168.28 5.791 5.921 49.78 139.29 60.33
24-28
147.1 150.4 5.588
46A4
141.94
5.830 5.937 2.41 5.656 2 7/8OD EU 8RD
24 47A2
148.1 150.8 61.21 143.66 73.02
5.938 6.135 5.812
17-20 47A4
150.8 155.8 147.62
5.791 5.921 5.588
46A4
147.1 150.4 141.94
38
5.830 5.937 5.656
47A2
148.1 150.8 2.41 143.66 2 7/8OD EU 8RD
5.922 61.21 5.781 73.02
46B
150.4 6.135 146.84
5.938 155.8
47A4
32-35 150.8
7 5.812
3 1/2 OD EU 8RD
177.80 5.989 6.094 147.62
88.90
152.1 154.8
6.136 6.276 2.41 5.968 2 7/8OD EU 8RD
26-29 47B2
155.8 159.4 61.21 151.59 73.02
6.276 6.456 2.41 6.078 2 7/8OD EU 8RD
20-26 47B4
159.4 164.0 61.21 154.38 73.02
6.456 6.578 2.41 6.266 2 7/8OD EU 8RD
17-20 47C2
164.0 167.1 61.21 159.16 73.02
6.797 2.41 2 7/8OD EU 8RD
47C4
172.6 61.21 73.02
6.579 6.453
33.7-39 3 1/2 OD EU 8RD
167.1 6.765 3.00 163.91
47C4 X 3 88.90
171.83 76.20
6.788 2.41 2 7/8OD EU 8RD
47D2
172.7 61.21 73.02
7 5/8 7.025 6.672
24.29.7 3 1/2 OD EU 8RD
193.68 6.766 178.4 3.00 169.47
47D2 X 3 88.90
171.9 76.20
2.41 2 7/8OD EU 8RD
47D4
61.21 73.02
7.025 6.812
20-24 3 1/2 OD EU 8RD
178.4 3.00 173.02
47D4 X 3 88.90
76.20
7.511 7.687 7.312
44-49 49A2
190.8 195.2 185.72
3 1/2 OD EU 8RD
8 5/8 7.688 7.921 3.00 7.531
32-40 49A4 88.90
219.08 195.3 201.2 76.20 191.29
7.922 8.191 7.781
20-28 49B2
201.2 208.1 197.64
8.343 8.681 8.218
47-53.5 51A2
211.9 220.5 208.74 3 1/2 OD EU 8RD
9 5/8 3.96
8.681 8.835 8.437 88.90
244.48 40-47 51A4 100.58
220.5 224.4 214.30
29.3-36 8.836 9.063 8.593
28
29. WELLCARE OIL TOOLS PVT LTD
Lok-Set Mechanical Retrievable Double
Grip Packer:-
Model: WC-MECH-3 & WC-MECH-3L
Product No.WC-20905 & WC-20906
The Model ―WC-MECH-3‖ is a general purpose
packer for production, injection, zone isolation, or remedial
operations. It holds pressure from above or below while
allowing the tubing to be placed in tension, compression, or
in a neutral condition. The ―WC-MECH-3‖ is a Full-Bore
Double-Grip Retrievable Packer with an integral Unloader.
Opposed, non-transferring dovetail Slips prevent movement
of the Packer in either direction due to pressure differentials,
while allowing landing of the tubing in tension,
compression, or neutral. The Lock segments serve as a
releasable Lock Ring to maintain pack-off once the packer is
set, and locks the Unloader in the closed position until the
tool is released. The split Lock and Control Segments allow
the tool to be both set and released with right-hand rotation.
The Retrievable Lok-Set Packers are compression set
retrievable packers that allow the tubing to be left in a
tension, compression, or neutral condition.
MODEL: WC-MECH-3
Applications:- PROD.NO. WC-20905
most production, injection and zone isolation
operations.
Features:-
Internal by-pass
Opposed dovetail slips positive set
Holds pressure from above or below
Can leave tubing in a tension, compression or
neutral condition
Right hand rotation sets and releases the packer
Retracted dovetail slips
Converts to mechanical bridge plug with the
addition of a valve
Optional packing element systems
Parts interchangeable with other manufacturers
Note:-The WC-MECH-3L Lok-Set is similar to the
WC-MECH-3 and is recommended when a larger-than-
normal bore through the packer is required.
Setting procedure:-
Hang the WC-MECH-3 packer to completely
stretch it out before starting in the hole. Immediately prior Upon reaching setting depth, slowly lower the
to running in, rotate the drag block housing sub-assembly packer while rotating the tubing (approximately 2 turns
several turns to the left to make sure the segments are right at the tool) until the packer takes weight. Set-down a
functioning properly. Do not rotate the drag block housing minimum of 6,000 lbs. to initially set the upper slips.
sub-assembly to the right as this will bind the control Lowering of the tool must take place while rotating for the
segments and prevent them from moving after reaching tool to set properly.
setting depth.
29
30. WELLCARE OIL TOOLS PVT LTD
To fully engage the lower slips, apply an upstrain (10,000 to compression or neutral.
20,000 lbs. for sizes 4.1/2 thru 5.1/2 and 7 and 7.5/8 ) Releasing procedure:-
against the tool. When the tubing is to be landed in tension, Apply an upstrain of approximately 3,000 to 6,000
a strain greater than the landing strain should be applied lbs. and rotate the tubing (four to eight turns at the tool) to
during the setting operation. the right until the tool moves up the hole. When releasing
To completely set upper slips and pack-off the the packer with pressure in favor of the tubing, rotate tubing
packing element system apply set-down weight (6,000 lbs, to the right slowly
for sizes 4.1/2 thru 5.1/2 , 10,000 lbs. for size 7 and 7.5/8 ). enough to equalize before the lower slips disengage.
If sufficient set-down weight is not available, such as in Continue to rotate to the right several turns while
very shallow wells, the tool can be set and packed-off by moving up the hole to be certain the slips are fully
left-hand rotation. retracted.
The tubing may now be hung in tension,
MECH3 SPECIFICATION DATA MECH3-L SPECIFICATION DATA
30
31. WELLCARE OIL TOOLS PVT LTD
Mechanical Set Production Packer:-
Model: WC-MECH-4
Product No.WC-20907
The model ―WC-MECH-4‖ is a Mechanical Set,
Double grip Retrievable Production Packer for medium to
high Pressure application.
The Packer allows unrestricted flow and passage of
full gauge wire line tools and accessories with an
unrestricted ID, making it ideal for zone isolation injection
and production applications.
It can be set with production tubing in tension,
compression or neutral maximizing effectiveness in shallow
wells or fiberglass tubing operation. The packer’s
mechanical lock-set action closes an internal bypass and
allows application of pressure above or below the packer.
The packer is released by a ¼ right-hand turn at
the tool, followed by straight pickup of the production
tubing.
Optional emergency release feature is also
available on request.
Characteristics:- MODEL: WC-MECH-4
Pressure differential rating up to 6,000 Psi. PROD.NO. WC-20907
10,000 Psi., Differential rating packer is also
available.
Allows tubing to be left in tension, compression or
neutral.
Internal By-Pass allows packer to equalize prior to
releasing.
Temperature rating : Up to 300° F.
Advantages:-
An ideal production packer.
Withstands pressure differentials from above and
below.
Ideal packer for Production, Stimulation &
Injection purposes.
Tubing can be recovered leaving packer downhole
by using an On-Off tool.
Application:-
Onshore-Offshore work over.
Oil & Gas Production.
High Pressure Water Injection.
Multi setting in single run to check casing leaks.
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32. WELLCARE OIL TOOLS PVT LTD
Compression Set Retrievable Packer:-
Model: WC-MECH-5
Product No.WC-20908
Compression Set Retrievable Packer is high
pressure, full opening, compression set tools for squeeze
cementing, acidizing, fracturing and other stimulation
procedures. This tools features a pressure balanced unloader
that closes when the packer sets. While pressure aids in
maintaining the seal, the unloader can be easily opened
under high differential pressure. The large internal by-pass
reduces swabbing when running and retrieving.
Special features:-
Large internal by-pass.
Built in pressure-balanced unloader.
1/4 turn set-straight pick up release (standard).
Equalizing ports directly above elements. MODEL: WC-MECH-5
Additional J-slot arrangements available. PROD.NO. WC-20908
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33. WELLCARE OIL TOOLS PVT LTD
Snap Set Compression Packer
With Hold Down & Without Hold Down:-
Model: WC-MECH-6H & WC-MECH-6
Product No.WC-20909 & WC-20910
Snap Set Compression Packer without hold down
and Snap Set Compression Packer with hold down are
retrievable set down packers featuring a bypass area through
the packer and an integral unloaded. They are used as an
upper packer in a single string two packer installation, for
zone isolation, injection or production.
Packers are used above either retainer production
packers or retrievable packers.
Features:-
Multiple packing element system proven on the
Model WC-MECH-2 .
Operation of the packer is simple. No tubing
rotation is required.
A collate-type snap-latch prevents the packer from
setting before landing the seal assembly or before
setting a lower retrievable packer. Lower portion
of the tool is rotationally locked to deliver torque
in either direction through the packer.
Setting Procedure:-
To set packer above a retrievable packer:
Make up both packers in the tubing string and run
them in the well. Rotate the tubing to prepare the lower
packer for setting. Apply 6,000 lbs. to 8,000 lbs., set-down
weight, depending on packing element hardness, to set and
pack-off both packers.
To set packer above a seal bore packer:
Run and set a Seal Bore Packer. Make up the
Snap-Set Packer at the desired location in the tubing string
above the tubing seal assembly. Run the string in the hole
until the locator sub on the tubing seal assembly is landed in With Hold Down Without Hold Down
the Seal Bore Packer. Apply set-down weight of 6,000 lbs.
to 8,000 lbs., depending on packing element hardness, to set
and pack-off the packer. The set-down weight trips the
snap-latch mechanism and packs-off the packing elements.
Releasing Procedure:-
To release the packer simply pick up the tubing
string. If the weight of the string below the packer is greater
than 1,500 lbs, the snap-latch will relock to the running-in
position. The packer can then be raised or lowered during
the retrieving operation.
If the weight of the string below the packer is less than
1,500 lbs, the snap-latch will not relock, so the assembly
must be brought to the surface before attempting to run it
again.
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34. WELLCARE OIL TOOLS PVT LTD
Tension Set Packer:-
Model: WC-TP
Product No.WC-20904
Tension packer is compact, economical retrievable
packer, primarily used in waterflood applications, this
packer can also be used for production and/or treating
operations. It is used where a set down packer is
impractical. Because the tension set, it is ideally suited for
shallow wells where set down weight is not available.
Application:-
Waterflood, shallow or low fluid level wells with
insufficient tubing weight to set compression packers.
Features:-
Compact
J-slot control for normal set and release
Shear ring secondary release
Right-hand emergency release MODEL :WC-TP
Rocker type slips PROD. NO. WC-20904
Inexpensive
Parts interchangeable with other manufacturers
Setting Procedure:-
Run the packer to desired setting depth, making the
last movement downward. Rotate the tubing to the left 1/4
turn at the tool. Pick-up tubing to apply desired tension and
maintain pack-off.
Releasing Procedure:-
Lower the tubing at least one foot more than is
needed to remove applied tension so that the J-pin will
move fully to the top of the J-slot. Rotate the tubing to the
right 1/4 turn at the packer so slips will now be in the
running position. Packer can be moved to a new position
and reset or it can be retrieved.
As an alternate release method, the packer has shear rings
designed to part at tension varying from 13,000-100,000 lb.
The cone, packing element and guide drop down and are
carried out of the hole by the bottom sub. If normal release
is not possible, left-hand square threads on the top sub of
the packer allows the tubing to be retrieved when the packer
will not otherwise release.
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36. WELLCARE OIL TOOLS PVT LTD
Swab Cup Packer:-
Model : WC-SP
Product No. WC-21101
Swab Cup Packer is an economical means of
isolating casing leaks and depleted zones and is also a
production or injection packer for low pressure application,
this packer can be run with cups opposed or in the same
direction with packing element back-up rings for higher
pressure application and comes in a full range of tubing and
casing sizes in two-cup or four-cup models.
Special Features:-
Economic design
Cup direction option
Tubing size options
Gas Vent Pumping Packer
Model : WC-GVP
Product No. WC-21102
Gas Vent Pumping Packer offers an inexpensive
option for isolating casing leaks or depleted perforations in
pumping wells. This tools prevents gas lock by allowing gas
to vent to the surface past damaged zones. The interval
between top and bottom cups can be any length. Available
with double or multiple cups.
Special Features:-
Inexpensive alternative to squeeze job.
Variable intervals easily adjusted.
Optional double to multiple cups.
STANDARD 4 CUP VERSION
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