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(OLED / Organic LED / Organic EL Diode)
Department of EDM
• Introduction
• Manufacturing Process
• Structure of OLED
• Working of OLED
• Types in OLED
• Advantages & Disadvantages
• LED vs OLED
• Applications and Future Scope
• Vacuum Thermal Evaporation (VTE)
• Inkjet Printing
• Organic vapor phase deposition (OVPD)
The biggest part of manufacturing OLEDs is applying the
organic layers to the substrate. This can be done in three ways:
In a vacuum chamber,
the organic molecules
are gently heated
(evaporated) and
allowed to condense as
thin films onto cooled
substrates. This process
is expensive and
inefficient.
In a low-pressure, hot-walled reactor chamber, a carrier gas
transports evaporated organic molecules onto cooled substrates,
where they condense into thin films. Using a carrier gas
increases the efficiency and reduces the cost of making OLEDs.
With inkjet technology, OLEDs are sprayed onto substrates
just like inks are sprayed onto paper during printing. Inkjet
technology greatly reduces the cost of OLED manufacturing
and allows OLEDs to be printed onto very large films for
large displays like TV screens or electronic billboards.
Structure of OLED
OLEDs can have either two layers or three layers of organic
material; in the latter design, the third layer helps transport
electrons from the cathode to the emissive layer.
Substrate (clear plastic, glass, foil) - The substrate supports the OLED.
Anode (transparent) - The anode removes electrons (adds electron "holes")
when a current flows through the device.
Organic layers - These layers are made of organic molecules or polymers.
• Conducting layer - This layer is made of organic plastic molecules that
transport "holes" from the anode. One conducting polymer used in OLEDs is
polyaniline.
• Emissive layer - This layer is made of organic plastic molecules (different ones
from the conducting layer) that transport electrons from the cathode; this is
where light is made. One polymer used in the emissive layer is polyfluorene.
Cathode (may or may not be transparent depending on the type of OLED) - The
cathode injects electrons when a current flows through the device.
Structure of OLED
Working of OLED
Working of OLED
• The OLED emits light.
• The color of the light depends on the type of organic molecule in the
emissive layer. Manufacturers place several types of organic films on the
same OLED to make color displays.
• The intensity or brightness of the light depends on the amount of electrical
current applied: the more current, the brighter the light.
Working of OLED
OLED Display & Lighting
• In OLED displays, the three primary colors RGB are aligned in
parallel and each respective color emits luminescence
independently to create the image.
• In OLED lighting, the RGB are stacked in series so that white is
created by the combination of these three wavelengths.
• PMOLEDs have strips of
cathode, organic layers
and strips of anode.
• The anode strips are
arranged perpendicular to
the cathode strips.
• The intersections of the
cathode and anode make
up the pixels where light
is emitted.
• External circuitry applies current to selected strips of anode and cathode,
determining which pixels get turned on and which pixels remain off.
• Again, the brightness of each pixel is proportional to the amount of applied
current.
• PMOLEDs are most
efficient for text and icons
and are best suited for
small screens (2- to 3-
inch diagonal) such as
those you find in cell
phones, PDAs and MP3
players.
• Even with the external circuitry, passive-matrix OLEDs
consume less battery power than the LCDs that currently
power these devices.
• PMOLEDs are easy to make, but they consume more power than
other types of OLED, mainly due to the power needed for the
external circuitry.
AMOLEDs have full layers of cathode, organic molecules and anode,
but the anode layer overlays a thin film transistor (TFT) array that forms
a matrix.
The TFT array itself is the circuitry that determines which
pixels get turned on to form an image.
• AMOLEDs consume less power than PMOLEDs because the TFT array
requires less power than external circuitry, so they are efficient for large
displays.
• AMOLEDs also have faster refresh rates suitable for video.
• The best uses for AMOLEDs are computer monitors, large-screen TVs and
electronic signs or billboards.
Samsung AMOLED Display
• Transparent OLEDs have only
transparent components
(substrate, cathode and anode)
and, when turned off, are up to 85
percent as transparent as their
substrate.
• When a transparent OLED display
is turned on, it allows light to pass
in both directions.
• A transparent OLED display can
be either active- or passive-matrix.
This technology can be used for
heads-up displays.
• Top-emitting OLEDs have
a substrate that is either
opaque or reflective.
• They are best suited to
active-matrix design.
• Manufacturers may use
top-emitting OLED
displays in smart cards.
• Foldable OLEDs have
substrates made of very
flexible metallic foils or
plastics.
• Foldable OLEDs are very
lightweight and durable.
• Their use in devices such as
cell phones and PDAs can
reduce breakage, a major
cause for return or repair.
• Potentially, foldable OLED displays can
be attached to fabrics to create "smart"
clothing, such as outdoor survival
clothing with an integrated computer
chip, cell phone, GPS receiver and
OLED display sewn into it.
• White OLEDs emit white light that
is brighter, more uniform and more
energy efficient than that emitted
by fluorescent lights.
• White OLEDs also have the true-
color qualities of incandescent
lighting.
• Because OLEDs can be made in
large sheets, they can replace
fluorescent lights that are currently
used in homes and buildings.
• Their use could potentially reduce
energy costs for lighting.
Advantages of OLEDs
• Thin and light
The surface-luminescent OLED panels are
incredibly thin (approx. 2mm) and
lightweight, which opens up possibilities for
creating new lighting designs in home,
stores, aircrafts and trains.
• Energy Saving
OLED panels have better power
efficacy than incandescent bulbs
and fluorescent lights.
Energy-saving properties help
reduce CO2 emissions.
• Low cost in the future
• Lightweight and flexible
• Better picture quality
• Better power efficiency
• Less thickness
• Response time
Advantages of OLEDs
• Life Span:
While red and green OLED films have longer lifetimes (46,000 to 230,000
hours), blue organics currently have much shorter lifetimes (up to around
14,000 hours.
• Cause of degradation
• Color balance
• Water Damage
• Outdoor performance
• Power consumption
EDM Department
IIITDM Kurnool

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OLED Manufacturing and Applications Guide

  • 1. (OLED / Organic LED / Organic EL Diode) Department of EDM
  • 2. • Introduction • Manufacturing Process • Structure of OLED • Working of OLED • Types in OLED • Advantages & Disadvantages • LED vs OLED • Applications and Future Scope
  • 3.
  • 4.
  • 5. • Vacuum Thermal Evaporation (VTE) • Inkjet Printing • Organic vapor phase deposition (OVPD) The biggest part of manufacturing OLEDs is applying the organic layers to the substrate. This can be done in three ways:
  • 6. In a vacuum chamber, the organic molecules are gently heated (evaporated) and allowed to condense as thin films onto cooled substrates. This process is expensive and inefficient.
  • 7. In a low-pressure, hot-walled reactor chamber, a carrier gas transports evaporated organic molecules onto cooled substrates, where they condense into thin films. Using a carrier gas increases the efficiency and reduces the cost of making OLEDs.
  • 8. With inkjet technology, OLEDs are sprayed onto substrates just like inks are sprayed onto paper during printing. Inkjet technology greatly reduces the cost of OLED manufacturing and allows OLEDs to be printed onto very large films for large displays like TV screens or electronic billboards.
  • 9.
  • 10. Structure of OLED OLEDs can have either two layers or three layers of organic material; in the latter design, the third layer helps transport electrons from the cathode to the emissive layer.
  • 11. Substrate (clear plastic, glass, foil) - The substrate supports the OLED. Anode (transparent) - The anode removes electrons (adds electron "holes") when a current flows through the device. Organic layers - These layers are made of organic molecules or polymers. • Conducting layer - This layer is made of organic plastic molecules that transport "holes" from the anode. One conducting polymer used in OLEDs is polyaniline. • Emissive layer - This layer is made of organic plastic molecules (different ones from the conducting layer) that transport electrons from the cathode; this is where light is made. One polymer used in the emissive layer is polyfluorene. Cathode (may or may not be transparent depending on the type of OLED) - The cathode injects electrons when a current flows through the device. Structure of OLED
  • 14. • The OLED emits light. • The color of the light depends on the type of organic molecule in the emissive layer. Manufacturers place several types of organic films on the same OLED to make color displays. • The intensity or brightness of the light depends on the amount of electrical current applied: the more current, the brighter the light. Working of OLED
  • 15. OLED Display & Lighting • In OLED displays, the three primary colors RGB are aligned in parallel and each respective color emits luminescence independently to create the image. • In OLED lighting, the RGB are stacked in series so that white is created by the combination of these three wavelengths.
  • 16.
  • 17. • PMOLEDs have strips of cathode, organic layers and strips of anode. • The anode strips are arranged perpendicular to the cathode strips. • The intersections of the cathode and anode make up the pixels where light is emitted. • External circuitry applies current to selected strips of anode and cathode, determining which pixels get turned on and which pixels remain off. • Again, the brightness of each pixel is proportional to the amount of applied current.
  • 18. • PMOLEDs are most efficient for text and icons and are best suited for small screens (2- to 3- inch diagonal) such as those you find in cell phones, PDAs and MP3 players. • Even with the external circuitry, passive-matrix OLEDs consume less battery power than the LCDs that currently power these devices. • PMOLEDs are easy to make, but they consume more power than other types of OLED, mainly due to the power needed for the external circuitry.
  • 19. AMOLEDs have full layers of cathode, organic molecules and anode, but the anode layer overlays a thin film transistor (TFT) array that forms a matrix. The TFT array itself is the circuitry that determines which pixels get turned on to form an image.
  • 20. • AMOLEDs consume less power than PMOLEDs because the TFT array requires less power than external circuitry, so they are efficient for large displays. • AMOLEDs also have faster refresh rates suitable for video. • The best uses for AMOLEDs are computer monitors, large-screen TVs and electronic signs or billboards. Samsung AMOLED Display
  • 21. • Transparent OLEDs have only transparent components (substrate, cathode and anode) and, when turned off, are up to 85 percent as transparent as their substrate. • When a transparent OLED display is turned on, it allows light to pass in both directions. • A transparent OLED display can be either active- or passive-matrix. This technology can be used for heads-up displays.
  • 22. • Top-emitting OLEDs have a substrate that is either opaque or reflective. • They are best suited to active-matrix design. • Manufacturers may use top-emitting OLED displays in smart cards.
  • 23. • Foldable OLEDs have substrates made of very flexible metallic foils or plastics. • Foldable OLEDs are very lightweight and durable. • Their use in devices such as cell phones and PDAs can reduce breakage, a major cause for return or repair. • Potentially, foldable OLED displays can be attached to fabrics to create "smart" clothing, such as outdoor survival clothing with an integrated computer chip, cell phone, GPS receiver and OLED display sewn into it.
  • 24. • White OLEDs emit white light that is brighter, more uniform and more energy efficient than that emitted by fluorescent lights. • White OLEDs also have the true- color qualities of incandescent lighting. • Because OLEDs can be made in large sheets, they can replace fluorescent lights that are currently used in homes and buildings. • Their use could potentially reduce energy costs for lighting.
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  • 26.
  • 27. Advantages of OLEDs • Thin and light The surface-luminescent OLED panels are incredibly thin (approx. 2mm) and lightweight, which opens up possibilities for creating new lighting designs in home, stores, aircrafts and trains. • Energy Saving OLED panels have better power efficacy than incandescent bulbs and fluorescent lights. Energy-saving properties help reduce CO2 emissions.
  • 28. • Low cost in the future • Lightweight and flexible • Better picture quality • Better power efficiency • Less thickness • Response time Advantages of OLEDs
  • 29. • Life Span: While red and green OLED films have longer lifetimes (46,000 to 230,000 hours), blue organics currently have much shorter lifetimes (up to around 14,000 hours. • Cause of degradation • Color balance • Water Damage • Outdoor performance • Power consumption
  • 30.