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1. What is OEE
Operating time
Net operating time
Total production time
Planned production time
OEE (Overall Equipment Efficiency) is an indicator that serves to
measure the productive efficiency of industrial equipment.
Availability
- Setup and
Adjustments
Breakdowns
Performance
Quality
- Micro-stops.
- Reduced Speed
- Production Rejects
-- Reworks
2. Complexity and OEE
OEE Target Complexity
What factors influence in the level of production performance?
The Losses of time of OEE are associated
with three coeficients that evaluate the
complexity of the production line.
No. Equipment
No. Operations
No. Materials
No. Stops
No. Format changes
…
…
- of Equipment
- of Products
- of Working Methods
OEE (real, measured in the line)
3. What is OEE Target
OEE 100% (ideal, but unreachable)
Losses
OEETarget (calculated, maximum reachable OEE) Losses
OEE Target calculates the maximum OEE that your production lines
can achieve based on their complexity.
Once you have your OEETarget coefficient you know
the maximum performance you can achieve, and
therefore your future increase of benefits.
OEE
Goal
+ Benefit
The calculation is based on three coefficients.
4. How is OEE Target calculated?
OEE Target = OEEME x OEEMP x OEEMM
- OEEME: Maximum OEE by complexity of equipment.
- OEEMP: Maximum OEE by complexity of products and materials.
- OEEMM: Maximum OEE by complexity of working methods.
4.1. OEEME
+ Materials
Equipment
complexity
+ Operations + Movements
+ % of failure
The more complex the line equipment is, the more probability that
failures, bottlenecks, etc will occur.
(Managed by the equipment) (Performed by the equipment)
(%) OEEME
4.2. OEEMP
+ Kinds of
materials
+ Variety of these
kinds of
materials.
+ Format changes
Leaflet
Box
English
French
Big
+ Batch changes
Complexity
by products
and materials.
Chinese
Medium
Annual
Volume of
manufacture
Total
annual
orders
(%) OEEMP
4.3. OEEMM
Complexity by
working
methods
+ Work on the line
+ Breaks
+ Cleanings
+ Samples
+ Waste removals
(%) OEEMM
Continuous improvement with
OEE Target
1º - Determine the maximum OEE reachable.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
Continuous improvement with
OEE Target
2º - As it is an objectively calculated goal, you can reach the
target.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
Continuous improvement with
OEE Target
3º - Once you reach your actual OEE Target, you can simulate
new modifications in order to increase your OEE Target anew.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
2nd OEE Target calculation
Continuous improvement with
OEE Target
To increase the OEE Target KPI, you must
reduce the complexity of your production
processes. OEE Target indicates the areas in
which you must focus the changes.
OEE Target Complexity
OEE Target Complexity
74
76
78
80
82
84
86
88
90
Increase of the OEE
Target (maximum OEE
reachable).
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
2nd OEE Target calculation
Comparing different lines
Material 3
Material 4
Material 5
Material 2
How do I compare the OEE measured in these production lines?
Material 1
Material 2
Op. 3
Op. 2
Op. 4 Operation 1
Operation 2
Op. 5
Operation 1
LINEA “A”
LINEA “B”
Material 1
Comparing different lines
OEE Target does permit comparison between lines with different
complexities.
You might think that line B has better performance than A,
but objectively it does not.
Complexity of line A, makes it difficult to achieve more than 62% of
OEE, so it´s at 96% of its maximum target performance.
Line OEE (Measured) OEE Target Objective performance
A 58% 62% 93.54%
B 70% 92% 76,08%
Increasing motivation
Realistic
Goals
Goals
achieved
Increasing
motivation
By defining a realistic improvement we
will be able to reach it, because
its objectively defined.
This will increase
motivation.
Tool to aid in decision making
Feasibility study for future investments.
The performance of new equipment
depends on the complexity of the
production process that this equipment
will be associated to.
OEE Target allows you to simulate the real performance of the new
equipment integrated into your production line conditions.
The data obtained with OEE Target can be used in your User
Specifications Requisites for the contract of sale.
OEE Target - ¿What is the basis for your current OEE goal?
OEE Target - ¿What is the basis for your current OEE goal?

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OEE Target - ¿What is the basis for your current OEE goal?

  • 1.
  • 2. 1. What is OEE Operating time Net operating time Total production time Planned production time OEE (Overall Equipment Efficiency) is an indicator that serves to measure the productive efficiency of industrial equipment. Availability - Setup and Adjustments Breakdowns Performance Quality - Micro-stops. - Reduced Speed - Production Rejects -- Reworks
  • 3. 2. Complexity and OEE OEE Target Complexity What factors influence in the level of production performance? The Losses of time of OEE are associated with three coeficients that evaluate the complexity of the production line. No. Equipment No. Operations No. Materials No. Stops No. Format changes … … - of Equipment - of Products - of Working Methods
  • 4. OEE (real, measured in the line) 3. What is OEE Target OEE 100% (ideal, but unreachable) Losses OEETarget (calculated, maximum reachable OEE) Losses OEE Target calculates the maximum OEE that your production lines can achieve based on their complexity. Once you have your OEETarget coefficient you know the maximum performance you can achieve, and therefore your future increase of benefits. OEE Goal + Benefit
  • 5. The calculation is based on three coefficients. 4. How is OEE Target calculated? OEE Target = OEEME x OEEMP x OEEMM - OEEME: Maximum OEE by complexity of equipment. - OEEMP: Maximum OEE by complexity of products and materials. - OEEMM: Maximum OEE by complexity of working methods.
  • 6. 4.1. OEEME + Materials Equipment complexity + Operations + Movements + % of failure The more complex the line equipment is, the more probability that failures, bottlenecks, etc will occur. (Managed by the equipment) (Performed by the equipment) (%) OEEME
  • 7. 4.2. OEEMP + Kinds of materials + Variety of these kinds of materials. + Format changes Leaflet Box English French Big + Batch changes Complexity by products and materials. Chinese Medium Annual Volume of manufacture Total annual orders (%) OEEMP
  • 8. 4.3. OEEMM Complexity by working methods + Work on the line + Breaks + Cleanings + Samples + Waste removals (%) OEEMM
  • 9. Continuous improvement with OEE Target 1º - Determine the maximum OEE reachable. 74 79 84 89 94 99 1st OEE measurement 1st OEE Target calculation
  • 10. Continuous improvement with OEE Target 2º - As it is an objectively calculated goal, you can reach the target. 74 79 84 89 94 99 1st OEE measurement 1st OEE Target calculation 2nd OEE measurement
  • 11. Continuous improvement with OEE Target 3º - Once you reach your actual OEE Target, you can simulate new modifications in order to increase your OEE Target anew. 74 79 84 89 94 99 1st OEE measurement 1st OEE Target calculation 2nd OEE measurement 2nd OEE Target calculation
  • 12. Continuous improvement with OEE Target To increase the OEE Target KPI, you must reduce the complexity of your production processes. OEE Target indicates the areas in which you must focus the changes. OEE Target Complexity OEE Target Complexity 74 76 78 80 82 84 86 88 90 Increase of the OEE Target (maximum OEE reachable). 1st OEE measurement 1st OEE Target calculation 2nd OEE measurement 2nd OEE Target calculation
  • 13. Comparing different lines Material 3 Material 4 Material 5 Material 2 How do I compare the OEE measured in these production lines? Material 1 Material 2 Op. 3 Op. 2 Op. 4 Operation 1 Operation 2 Op. 5 Operation 1 LINEA “A” LINEA “B” Material 1
  • 14. Comparing different lines OEE Target does permit comparison between lines with different complexities. You might think that line B has better performance than A, but objectively it does not. Complexity of line A, makes it difficult to achieve more than 62% of OEE, so it´s at 96% of its maximum target performance. Line OEE (Measured) OEE Target Objective performance A 58% 62% 93.54% B 70% 92% 76,08%
  • 15. Increasing motivation Realistic Goals Goals achieved Increasing motivation By defining a realistic improvement we will be able to reach it, because its objectively defined. This will increase motivation.
  • 16. Tool to aid in decision making Feasibility study for future investments. The performance of new equipment depends on the complexity of the production process that this equipment will be associated to. OEE Target allows you to simulate the real performance of the new equipment integrated into your production line conditions. The data obtained with OEE Target can be used in your User Specifications Requisites for the contract of sale.