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OEE Target - ¿What is the basis for your current OEE goal?
1.
2. 1. What is OEE
Operating time
Net operating time
Total production time
Planned production time
OEE (Overall Equipment Efficiency) is an indicator that serves to
measure the productive efficiency of industrial equipment.
Availability
- Setup and
Adjustments
Breakdowns
Performance
Quality
- Micro-stops.
- Reduced Speed
- Production Rejects
-- Reworks
3. 2. Complexity and OEE
OEE Target Complexity
What factors influence in the level of production performance?
The Losses of time of OEE are associated
with three coeficients that evaluate the
complexity of the production line.
No. Equipment
No. Operations
No. Materials
No. Stops
No. Format changes
…
…
- of Equipment
- of Products
- of Working Methods
4. OEE (real, measured in the line)
3. What is OEE Target
OEE 100% (ideal, but unreachable)
Losses
OEETarget (calculated, maximum reachable OEE) Losses
OEE Target calculates the maximum OEE that your production lines
can achieve based on their complexity.
Once you have your OEETarget coefficient you know
the maximum performance you can achieve, and
therefore your future increase of benefits.
OEE
Goal
+ Benefit
5. The calculation is based on three coefficients.
4. How is OEE Target calculated?
OEE Target = OEEME x OEEMP x OEEMM
- OEEME: Maximum OEE by complexity of equipment.
- OEEMP: Maximum OEE by complexity of products and materials.
- OEEMM: Maximum OEE by complexity of working methods.
6. 4.1. OEEME
+ Materials
Equipment
complexity
+ Operations + Movements
+ % of failure
The more complex the line equipment is, the more probability that
failures, bottlenecks, etc will occur.
(Managed by the equipment) (Performed by the equipment)
(%) OEEME
7. 4.2. OEEMP
+ Kinds of
materials
+ Variety of these
kinds of
materials.
+ Format changes
Leaflet
Box
English
French
Big
+ Batch changes
Complexity
by products
and materials.
Chinese
Medium
Annual
Volume of
manufacture
Total
annual
orders
(%) OEEMP
9. Continuous improvement with
OEE Target
1º - Determine the maximum OEE reachable.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
10. Continuous improvement with
OEE Target
2º - As it is an objectively calculated goal, you can reach the
target.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
11. Continuous improvement with
OEE Target
3º - Once you reach your actual OEE Target, you can simulate
new modifications in order to increase your OEE Target anew.
74
79
84
89
94
99
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
2nd OEE Target calculation
12. Continuous improvement with
OEE Target
To increase the OEE Target KPI, you must
reduce the complexity of your production
processes. OEE Target indicates the areas in
which you must focus the changes.
OEE Target Complexity
OEE Target Complexity
74
76
78
80
82
84
86
88
90
Increase of the OEE
Target (maximum OEE
reachable).
1st OEE measurement
1st OEE Target calculation
2nd OEE measurement
2nd OEE Target calculation
13. Comparing different lines
Material 3
Material 4
Material 5
Material 2
How do I compare the OEE measured in these production lines?
Material 1
Material 2
Op. 3
Op. 2
Op. 4 Operation 1
Operation 2
Op. 5
Operation 1
LINEA “A”
LINEA “B”
Material 1
14. Comparing different lines
OEE Target does permit comparison between lines with different
complexities.
You might think that line B has better performance than A,
but objectively it does not.
Complexity of line A, makes it difficult to achieve more than 62% of
OEE, so it´s at 96% of its maximum target performance.
Line OEE (Measured) OEE Target Objective performance
A 58% 62% 93.54%
B 70% 92% 76,08%
16. Tool to aid in decision making
Feasibility study for future investments.
The performance of new equipment
depends on the complexity of the
production process that this equipment
will be associated to.
OEE Target allows you to simulate the real performance of the new
equipment integrated into your production line conditions.
The data obtained with OEE Target can be used in your User
Specifications Requisites for the contract of sale.