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Nmdc nspb c 2684 qap-approved
1. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 1 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
1 RAW MATERIAL
1.1 Aluminum Sheet for Enclosure a. Visual Inspection Major Physical 100% IS - 737 IS - 737 P R R
b. Dimension -do- Measurement 1Sample/Lot -do- -do- P R R
c. Tensile Strength -do- -do- -do- -do- -do- P R R
d. Percentage Elongation -do- -do- -do- -do- -do- P R R
e. Chemical Composition -do- Chemical -do- -do- -do- P R R
1.2 Aluminum for Busbar a. Dimensions Major Measurement 10% IS-5082 IS-5082 P R R
b. Conductivity -do- Electrical Sample -do- -do- P R R
c. Tensile Strength -do- Mechanical -do- -do- -do- P R R
d. Chemical composition -do- Chemical Sample -do- -do- P R R
e. Percentage Elongation -do- -do- -do- -do- -do- P R R
1.3 Flexibles (Al / Cu) a. Dimension Major Measurement 10% Approved Drg. Approved Drg. P R R
b. Surface Finish -do- Visual -do- -do- -do- P R R
c. Conductivity -do- Electrical 1 Sample/lot -do- -do- P R R
d. Tin / Silver plating on contact -do- Visual 100% -do- -do- P R R
surface (if applicable)
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Mfg. TC
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For customer use
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Mfg. TC
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Mfg. TC
Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
22/8/19
2. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 2 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
1.4 ISMC / ISA for support structure a. Dimension Major Measurement 100% IS : 2062 IS : 2062 P R R
b. Surface Finish -do- Visual -do- -do- -do- P R R
2 BOUGHT OUT ITEMS
2.1 Busbar Support Insulators a. Visual Examination Major Visual 100% Appd drg. Appd drg. P R R
SMC / FRP
b. Dimension -do- Measurement 1 Sample/lot -do- -do- P R R
c. Dry power Frequency Voltage -do- Electrical 100% -do- -do- P R R
withstand Test
d. Mechanical Strength Test -do- Mech. 1 Sample/lot -do- -do- P R R
2.2 Paint a. Shade Major Visual 100% IS 5 / RAL IS 5 / RAL P R R
b. Consistency -do- -do- -do- Mfd. Catalogue Mfd. Catalogue P R R
c. Finish / Gloss -do- -do- Sample -do- -do- P R R
d. Viscosity -do- Measurement -do- -do- -do- P R R
e. Drying Time -do- -do- -do- -do- -do- P R R
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
For customer use
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Mfg.'s TC
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Mfg. TC
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Mfg. TC
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Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
3. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 3 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
2.3 Space Heater a. Voltage / Wattage Rating plate Major Visual 100% Appd. Drg Appd. Drg P R R
b. H. V. Test -do- Electrical -do- -do- -do- P R R
c. I. R. Test -do- -do- -do- -do- -do- P R R
d. Mounting -do- Visual -do- -do- -do- P R R
e. Terminal type -do- -do- -do- -do- -do- P R R
2.4 Thermostat a. Visual Rating plate Major Visual 100% Appd. Drg Appd. Drg P R R
b. I. R. Test -do- Electrical -do- -do- -do- P R R
c. H.V. Test -do- -do- -do- -do- -do- P R R
2.5 EPDM Gaskets & Bellows a. Dimension Major Measurement 100% Appd. Drg. Appd. Drg. P R R
b. Surface Finish Minor Visual -do- -do- -do- P R R
c. Insulation Resistance Test Major Electrical 10% -do- -do- P R R
d. Shore Hardware -do- Mechanical Sample -do- -do- P R R
e. Aging Test -do- -do- -do- -do- -do- P R R
f. Tensile Strength -do- -do- -do- -do- -do- P R R
g. Percentage of Elongation -do- -do- -do- -do- -do- P R R
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
For customer use
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
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Mfg. TC
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QC Record
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QC Record
Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
4. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 4 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
3 PROCESS INSPECTION
3.1 Fabrication of Enclosure and a. Dimension Major Measurement 100% Fab. Drg Fab. Drg P - -
Conductor
b. Visual Check -do- Visual -do- -do- -do- P - -
c. Welding
i) Visual Inspection Major Visual 100% Free from defects Free from defects P - -
ii) DP Test on enclosure butt -do- NDT 10% GDCD 198 GDCD 198 P - -
welded joints
d. Inside / Outside Painting Major Visual 100% Fab. Drg Fab. Drg P - -
e. Busbar Mounting Arrangement -do- -do- -do- -do- -do- P - -
f. Identification Marking Minor -do- -do- -do- -do- P - -
g. Length preparation of busbar Major Visual -do- -do- -do- P - -
h. Drilling of busbar -do- -do- -do- -do- -do- P - -
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
For customer use
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
- do -
-do-
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-do-
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QC Record
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Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
5. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 5 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
4.0 FINAL INSPECTION TYPE TEST
4.1 Busduct Section a. Short time current withstand test Major Electrical Sample IS : 8623 IS : 8623 P - -
b. Temperature rise test -do- -do- -do- -do- -do- P - -
c. Air & water tightness test -do- Mech. -do- -do- -do- P - -
Routine Test
a. Dimensions,BOM Verification Major Measurement 10% Appd. Drg. Appd. Drg. P W W
b. Marking -do- -do- -do- -do- -do- P W W
c. Paint Shade -do- -do- Random IS 5 / RAL/Appd Drg. IS 5 / RAL/Appd Drg. P W W
d. Paint thickness -do- Measurement Random 40 µm Avg./Appd Drg. 40 µm Avg./Appd Drg. P W W
e. Paint adhesion -do- -do- -do- No peal off No peal off P W W
Electrical Tests
i) Dry power frequency withstand Major Electrical 100% IS : 8084 IS : 8084 P W W
H.V. Test for 1 minute
ii) I.R. Test before & after HV test -do- -do- -do- -do- -do- P W W
iii) HV & IR test on Space Heater ckt. -do- -do- 10% IS : 8623 IS : 8623 P W W
iv) Busbar clearance & Mounting -do- Measurement 10% Appd. Drg. Appd. Drg. P W W
arrangement
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
- do -
For customer use
Manufacturer Signature & Stamp
QC Record
- do -
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QC Record
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CRPI Report
C&S Report
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( Similar type test reports to be submitted for review / acceptance during engineering)
Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
6. Client
Item : Non Sagregated QP No. : QP/C-2684/NSPB/19 P.O. No.
Rev. No. : 0 Project
Dated : 16.08.2019
Page No. : 6 of 6
Sl. Characteristics Class Type of Quantum Reference Acceptance Remarks
No. Check of Check Document Norms M C O
1 3 4 5 6 9 8 10 11 12 13
4.2 Support Structure a) Dimensions Major Measurement 10% Appd. Drg. Appd. Drg. P R R
Hot dip galvanizing
b) Hot Dip Galvanizing
i) Thickness -do- -do- Sample 86 µm Avg. (IS:4759) 86 µm Avg. (IS:4759) P R R
ii) Hammer test -do- Mechanical -do- IS-2629 IS-2629 P R R
iii) Striping test -do- Chemical -do- -do- -do- P R R
iv) Preece test -do- -do- -do- IS-2633 IS-2633 P R R
QC Record
Mfg. TC
-do-
-do-
-do-
Component and Operation
Format of Record
Agency
2 9
Manufacturers Name & Address MANUFACTURING QUALITY PLAN : Thermax Ltd, Pune
C&S Electric Ltd. : 1000055799 DTD- 09.08.19
Phase Busduct : NMDC NAGARNAR
Plot No. 1C Sector-8C, Sidcul , Haridwar 415V
LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative/ Thermax Ltd
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
For customer use
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
