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NITI ALLOY AND ITS DIFFERENT
PHASES
Presenter:
Dr.Ravi Acharya
JR-2014
Dept.of Conservative Dentistry
and Endodontics
1
Resource Faculties:
Prof. Dr.TR Manandhar
Dr. Navin Agrawal
Dr. Mannu Vikram
Dr. Vimmi Singh
Dr. Ashok Ayer
CONTENTS
ī‚ĸ Introduction
ī‚ĸ Metallurgy of nickel-titanium alloys
ī‚ĸ Manufacture of Nitinol alloy
ī‚ĸ Construction of root canal instruments
ī‚ĸ NiTi Fracture
ī‚ĸ Factors predisposing to fracture
ī‚ĸ Various surface treatments of NiTi Instruments
ī‚ĸ Chronology of NiTi use in endodontics
ī‚ĸ NiTi generations
ī‚ĸ Summary 2
INTRODUCTION
ī‚ĸ In the early 1960s, a nickel–titanium alloy was developed by
William F. Buehler for the space programme at the Naval
Ordnance Laboratory in Silver Springs, Maryland, USA.
ī‚ĸ The thermodynamic properties of this intermetallic alloy were
found to be capable of producing a shape memory effect when
specific, controlled heat treatment was undertaken.
3
ī‚ĸ Nitinol- an acronym for the elements from which the
material was composed; ni for nickel, Ti for titanium
and nol from the Naval Ordnance Laboratory.
ī‚ĸ Nitinol- family of intermetallic alloys of nickel and titanium
which have been found to have unique properties of
shape memory and super-elasticity.
Buehler WJ, Cross WB (1969) 55-Nitinol unique wire alloy with a memory. Wire Journal 2, 41–9.
4
ī‚ĸ Super-elastic behaviour means that on unloading they
return to their original shape before deformation.
ī‚ĸ Greater strength and a lower modulus of elasticity
compared with stainless steel- use of NiTi instruments
during the preparation of curved root canals- because the
files will not be permanently deformed as easily as would
happen with traditional alloys
Schäfer E (1997) Root canal instruments for manual use: a review. Endodontics and Dental Traumatology 13,
51–64.
5
METALLURGY OF NICKEL–TITANIUM ALLOYS
ī‚ĸ The nickel–titanium alloys used in root canal
treatment contain approximately 56% (wt) nickel
and 44% (wt) titanium.
ī‚ĸ In some NiTi alloys, a small percentage (<2% wt)
of nickel can be substituted by cobalt.
6
ī‚ĸ Generic term- 55-Nitinol (inherent ability to alter their
type of atomic bonding- unique and significant
changes in the mechanical properties and
crystallographic arrangement of the alloy.
ī‚ĸ These changes occur as a function of temperature
and stress.
7
ī‚ĸ The two unique features that are of relevance to clinical
dentistry- shape memory and super-elasticity (occur
as a result of the austenite to martensite transition in the
NiTi alloy).
8
STRUCTURE OF NICKEL–TITANIUM
ī‚ĸ The crystal structure of NiTi alloy at high temperature ranges
(100°C) is a stable, body-centred cubic lattice which is referred
to as the austenite phase or parent phase.
ī‚ĸ When it is cooled through a critical transformation temperature
range (TTR), the alloy shows dramatic changes in its modulus
of elasticity (stiffness), yield strength and electric resistivity as a
result of changes in electron bonding.
9
ī‚ĸ By reducing or cooling the temperature through this range,
there is a change in the crystal structure which is known as
the martensitic transformation; the amount of this
transformation is a function of the start (Ms) and finish (Mf)
temperature.
ī‚ĸ The phenomenon causes a change in the physical properties
of the alloy and gives rise to the shape memory
characteristic. 10
Figure Diagrammatic representation of the martensitic
transformation and shape memory effect of NiTi alloy. 11
Figure Hysteresis of martensitic transformation. 12
ī‚ĸ The transformation induced in the alloy occurs by
a shear type of process to a phase called the
martensitic or daughter phase, which gives rise
to twinned martensite that forms the structure of a
closely packed hexagonal lattice.
ī‚ĸ Almost no macroscopic shape change is
detectable on the transformation, unless there is
application of an external force. 13
ī‚ĸ The martensite shape can be deformed easily to a single
orientation by a process known as de-twinning to
detwinned martensite, when there is a ‘flipping over’ type
of shear.
ī‚ĸ The NiTi alloy is more ductile in the martensitic phase
than the austenite phase. 14
ī‚ĸ The deformation can be reversed by heating the alloy above the
TTR (reverse transformation temperature range or RTTR).
ī‚ĸ The alloy resumes the original parent structure and orientation as
the body-centred cubic, high temperature phase termed austenite
with a stable energy condition.
RTTR
15
ī‚ĸ The total atomic movement
between adjacent planes of
atoms is less than a full
interatomic distance when
based on normal atomic lattice
arrangements.
ī‚ĸ This phenomenon is termed
shape memory.
Figure Diagrammatic
representation of the shape
memory effect of NiTi alloy.
16
Figure Diagrammatic
representation of the super
elasticity effect of NiTi alloy.
17
ī‚ĸ It is possible using the shape memory effect to educate
or place the NiTi alloy into a given configuration at a
given temperature.
ī‚ĸ This can be carried out at lower temperatures which
deform the NiTi with a very low force and results in the
‘twins’ all occurring in the same direction. 18
ī‚ĸ When the NiTi is heated through its transformation
temperature it will recover its original ‘permanent’ shape.
ī‚ĸ In terms of endodontology, this phenomenon may translate
to the ability to remove any deformation within nickel–
titanium instruments by heating them above 125°C.
19
ī‚ĸ The transition temperature range for each nominal 55-Nitinol
alloy depends upon its composition.
ī‚ĸ The TTR of a 1 : 1 ratio of nickel and titanium is in the range of
–50 to +100°C.
ī‚ĸ Reduction in the TTR can be achieved in several ways;
ī‚— in the manufacturing process both cold working and thermal
treatment,
ī‚— altering the nickel : titanium ratio in favour of excess nickel, or
ī‚— by substituting cobalt for nickel.
20
STRESS-INDUCED MARTENSITIC
TRANSFORMATION
ī‚ĸ The transition from the austensitic to martensitic phase can
also occur as a result of the application of stress, such as
occurs during root canal preparation.
ī‚ĸ In most metals, when an external force exceeds a given
amount mechanical slip is induced within the lattice causing
permanent deformation; however, with NiTi alloys a stress-
induced martensitic transformation occurs, rather than slip
21
This causes:
ī‚ĸ a volumetric change associated with the transition from one phase to the other
and an orientation relation is developed between the phases
ī‚ĸ the rate of the increase in stress to level off due to progressive deformation even
if strain is added due to the martensitic transformation. This results in the so-
called super-elasticity.
ī‚ĸ Springback when the stress decreases or stops without permanent deformation
occurring. Springback is defined as load per change in deflection to the previous
shape with a return to the austenite phase, provided the temperature is within a
specific range.
22
23
Figure NiTi phase transformation.
ī‚ĸ The plastic deformation that occurs in NiTi alloys within or
below the TTR is recoverable, within certain limits, on
reverse transformation.
ī‚ĸ It is this phenomenon of crystalline change which gives rise
to the shape memory effect of the material and the
superelastic behaviour.
ī‚ĸ The part of the RTTR in which ‘shape recovery’ occurs is
termed the shape recovery temperature range (SRTR). 24
ī‚ĸ This has also been termed ‘mechanical memory’.
ī‚ĸ This is unlike conventional metallic stress-strain behaviour
where elastic response in conventional alloys is
recoverable, but is small in size; and where larger strains
are associated with plastic deformation, that is not
recoverable.
25
ī‚ĸ The super-elasticity of nickel–titanium allows deformations of as
much as 8% strain to be fully recoverable, in comparison with a
maximum of less than 1% with other alloys, such as stainless
steel.
26
Figure Stress-strain curve: stainless steel and nickel–titanium.
ī‚ĸ A second group of Nitinol alloys can be formed if the NiTi alloy contains
more nickel and as this approaches 60% (wt) Ni an alloy known as 60-
Nitinol forms.
ī‚ĸ The shape memory effect of this alloy is lower, although its ability to be
heat-treated increases.
ī‚ĸ Both 55 and 60- Nitinols are more resilient, tougher and have a lower
modulus of elasticity than other alloys such as stainless steel, Ni–Cr or Co–
Cr. 27
28
R PHASE
ī‚ĸ It is an intermediate phase with a rhombohedral
structre.
29
ī‚ĸ R-phase possesses lower shear modulus than
martensite and austenite, and the transformation
strain for R-phase transformation is less than one-
tenth of that of martensitic transformation.
30
CONTROLLED MEMORY(CM) WIRE
ī‚ĸ Made from a NiTi wire subjected to proprietary
thermomechanical processing.
ī‚ĸ Have superior fatigue resistance than conventional
NiTi rotary instruments made from superelastic wire.
31
M WIRE
ī‚ĸ Developed with the objective of producing superelastic NiTi
wire blanks that contains substantial stable martensite under
clinical conditions
ī‚ĸ Developed through a proprietary thermomechanical
processing.
ī‚ĸ It has significantly improved cyclic fatigue resistance.
ī‚ĸ Contains all 3 crystalline phases, including deformed and
microtwinned martensite, R-phase, and austenite. 32
MANUFACTURE OF NITINOL ALLOY
ī‚ĸ Nickel–titanium alloy production is a very
complex process that consists of:
ī‚— vacuum melting/casting
ī‚— press forging
ī‚— rotary swaging
ī‚— rod/wire rolling
33
34
Figure Diagrammatic representation of the manufacturing process of
Nitinol alloy.
CONSTRUCTION OF ROOT CANAL INSTRUMENTS
ī‚ĸ The manufacture of NiTi endodontic instruments is more
complex than that of stainless steel instruments, as the files
have to be machined rather than twisted.
ī‚ĸ The super-elasticity of the alloy means that it cannot maintain a
spiral as the alloy undergoes no permanent deformation.
ī‚ĸ Attempts to twist instruments in a conventional way would
probably result in instrument fracture
35
ī‚ĸ The instrument profile (design) has to be ground into the
Nitinol blanks.
ī‚ĸ Further difficulties during production include elimination of
surface irregularities (milling marks) and metal flash (roll-
over) on the cutting edges that may compromise the cutting
ability of these instruments and potentially cause problems
with corrosion.
36
ī‚ĸ The composition of Nitinol used to construct endodontic
instruments is 56% (wt) nickel and 44% (wt) titanium.
ī‚ĸ It is possible to vary the composition of NiTi alloy in order
to give rise to wires with two different characteristics; either
to be a super-elastic alloy or to have the shape memory
property.
37
ī‚ĸ Ideally, for the manufacture of root canal instruments the
ultimate tensile strength of the alloy should be as
high as possible to resist separation, whilst the
elongation parameters must be suitable for
instrument flexibility, thereby decreasing canal
transportation, and to allow high resistance to fatigue.
38
ī‚ĸ Once the alloy has been manufactured, it undergoes various
processes before the finished wire can be machined into a
root canal instrument.
ī‚ĸ Essentially, the casting is forged in a press into a cylindrical
shape prior to rotary swaging under pressure, to create a
drawn wire.
ī‚ĸ The wire is then rolled to form a tapered shape with even
pressure from a series of rollers applied to the wire.
39
40
Figure Diagrammatic representation of the production of finished Nitinol wire.
NITI FRACTURE
ī‚ĸ In general fracture can be classified as either brittle
or ductile.
ī‚ĸ Ductility refers to the ability of a material to undergo
plastic deformation before it breaks.
ī‚ĸ Brittle fractures are associated with little or no
plastic deformation.
ī‚ĸ Hence, brittle fractures usually occur in metals with
poor ductility. 41
ī‚ĸ Typically there is an initiation of cracks at the surface of the
metal, and stress concentration at the base of the crack
results in its propagation either along grain boundaries
(intergranular) or between specific crystallographic planes
(cleavage fracture).
ī‚ĸ The crack thus behaves as a stress-raiser, because an
applied load, instead of being spread over a smooth surface,
will be concentrated at one point or area.
42
ī‚ĸ In ductile fractures microvoids are produced
within the metal and nucleation, growth, and
microvoid coalescence ultimately weaken the
metal and result in fracture.
ī‚ĸ The fracture surface is characterized by a dull
dimpled surface. 43
44
45
ī‚ĸ Metal fatigue results from repeated applications of stress, leading
to cumulative and irreversible changes within the metal.
ī‚ĸ It may be caused by tensile, compressive, or shear forces as well
as corrosion, wear, or changes produced by thermal expansion
and contraction .
ī‚ĸ Fatigue crack growth can be identified by striation marks on
fracture surfaces, and has been demonstrated in fractured rotary
NiTi instruments
46
ī‚ĸ Fractured rotary NiTi instruments have been
classified into those that fail as a result of cyclic
flexural fatigue or torsional failure or a
combination of both.
47
ī‚ĸ Fracture caused by fatigue through flexure occurs
because of metal fatigue.
ī‚ĸ As an instrument is held in a static position and
continues to rotate, one half of the instrument shaft on
the outside of the curve is in tension, whereas the half
of the shaft on the inside of the curve is in
compression. 48
ī‚ĸ This repeated tension-compression cycle, caused
by rotation within curved canals , increases cyclic
fatigue of the instrument overtime and may be an
important factor in instrument fracture.
49
ī‚ĸ Torsional fracture occurs when an instrument tip or
another part of the instrument is locked in a canal
while the shank continues to rotate.
ī‚ĸ When the elastic limit of the metal is exceeded by
the torque exerted by the handpiece, fracture of the
tip becomes inevitable.
ī‚ĸ Such fractured instruments shows specific sign
such as plastic deformation. 50
FACTORS PREDISPOSING TO FRACTURE
A) Instrument Design:
ī‚ĸ Both cross sectional area and file design may affect an
instruments resistance to fracture when subjected to
flexural and torsional load.
ī‚ĸ Instruments with larger diameters have been found to
succumb to flexural fatigue earlier than those with
smaller diameters, and they appear to have greater
internal stress accumulation.
51
ī‚ĸ However, an increase in instrument diameter and
corresponding increase in cross-sectional area may
contribute to increased resistance to torsional
failure.
ī‚ĸ Other design factors that may affect instrument
fracture include brand of instrument (i.e. alloy
composition), instrument size, and taper 52
B) Manufacturing Process
ī‚ĸ During the manufacture and processing of NiTi alloy, a variety
of inclusions, such as oxide particles, may become
incorporated into the metal resulting in weaknesses at grain
boundaries.
ī‚ĸ Some surface voids are presumed to be because of small
amounts of oxygen, nitrogen, carbon, and hydrogen
dissolving in the alloy to form various precipitates.
53
ī‚ĸ The manufacture and machining of rotary NiTi instruments often
results in an instrument having an irregular surface characterized
by milling grooves, multiple cracks, pits, and regions of metal
rollover.
54
C) Dynamics of Instrument Use
ī‚ĸ The speed at which instruments operate seems to have no
effect on the number of cycles to fracture, but higher speeds
reduce the period of time required to reach the maximum
number of cycles before fracture.
ī‚ĸ Light apical pressure and brief use of instruments may
contribute to prevention of fracture of rotary NiTi instruments,
as may a continuous pecking motion. 55
D) Canal Configuration
ī‚ĸ Instruments subjected to experimental cyclic stress
fracture at the point of maximum flexure, which
corresponds to the point of greatest curvature within the
tube.
ī‚ĸ A reduction in the radius of curvature similarly reduces
the instrument’s ability to resist torsional forces.
56
ī‚ĸ The effect of double curvatures has not been
reported but the consequences of stresses on the
instrument intuitively would be the same as for
single curvatures although occurring at more than
one site.
57
E) Preparation/ Instrumentation Technique
ī‚ĸ During canal preparation, taper lock and the familiar
clicking sound may be produced by the repeated
binding and release of the rotary instruments during
canal preparation could subject these instruments to
higher torsional stress.
58
ī‚ĸ Schrader and Peters have found that varying instrumentation
sequences and using combinations of different tapers
seemed to be safer regarding torsional and fatigue failure,
but necessitates using a greater number of instruments.
ī‚ĸ Importantly preflaring of the root canal with hand instruments
before use of rotary NiTi instrument is a major factor in
reducing the fracture rate of rotary NiTi instruments.
59
F) Number of Uses
ī‚ĸ Svec and Powers found signs of deterioration of all
instruments in their study after only one use.
ī‚ĸ However, others have reported that rotary NiTi
instruments may be used up to ten times, or to
prepare four molar teeth, with no increase in the
incidence of fracture. 60
ī‚ĸ Furthermore, no correlation has been found between
number of uses and frequency of file fracture.
ī‚ĸ Therefore, it can be concluded from these differing
findings and recommendations that the number of uses
of rotary NiTi instruments will depend on a number of
variables including instrument properties, canal
morphology, and operator skill. 61
G) Cleaning and Sterilization Procedures
ī‚ĸ The issue of influence of sterilization of the instruments
on their resistance to fracture is still uncertain, with the
literature not reaching a consensus, but it seems not to
be an important factor in the fracture of NiTi
instruments.
62
ī‚ĸ Dry heat and steam autoclave decreased the flexibility of stainless steel
and NiTi files, but the values satisfied International Standards
Organization specifications.
Canaldi-Sahli C, Brau-Aguade´ E, Sentis-Vilalta J. The effect of sterilization on bendingvand torsional properties of
K-files manufactured with different metallic alloys. Int Endod J 1998;31:48–52.
ī‚ĸ Clinical use with sodium hypochlorite (NaOCl) and repeated sterilization
‘‘did not lead to a decrease in the number of rotations to breakage of the
files’’
Yared GM, Bou dagher FE, Machtou P. Cyclic fatigue of ProFile rotary instruments after clinical use. Int
Endod J 2000;33:204–7.
63
ī‚ĸ In addition, for NaOCl , there is a hint of pitting corrosion
after sterilization and exposure to 5% NaOCl.
ī‚ĸ After 30 to 60 minutes, statistically significant amounts of
titanium were dissolved from the tested LightSpeed
(LightSpeed Endodontics, San Antonio, Texas) instruments.
ī‚ĸ Such contact times are never reached under clinical
conditions and, therefore, are thought to be irrelevant.
64
Busslinger A, Sener B, Barbakow F. Effects of sodium-hypochlorite on nickel-titanium LightSpeed instruments.
Int Endod J 1998;31:290–4.
RATIONALE FOR THE USE OF LOW-TORQUE ENDODONTIC
MOTORS IN ROOT CANAL INSTRUMENTATION
ī‚ĸ The use of slow-speed high-torque NiTi rotary
instrumentation has been accepted in the last decade
by manufacturers, clinicians and researchers ,
leading to many iatrogenic errors.
ī‚ĸ Ideally it should now be changed to slow-speed low-
torque or, preferably, right-torque motors, since each
instrument has a specific ideal (right) torque.
65
ī‚ĸ The values are usually low for the smaller and less
tapered instruments, and high for the bigger and
more tapered ones.
ī‚ĸ To minimize the risk of intracanal breakage the
instruments should be operated in a range between
the martensite start clinical stress values and the
martensite finish clinical stress values, which is a
safe and efficient load 66
67
ī‚ĸ Right torque value for each individual instrument
must be calculated by the manufacturers to obtain
optimum cutting performance while minimizing risks
of failure.
ī‚ĸ Moreover, motors must have a very precise, fine-
adjusted control of torque values, in order to take
advantage of these concepts of not exceeding the
limit of elasticity and consequently avoiding plastic
deformation and intracanal breakage.
68
In summary, to minimize the risk of fracture in clinical practice, the following
guidelines are recommended:
ī‚ĸ Always create a glide path and patency with small (at least #10) hand
files.
ī‚ĸ Ensure straight line access and good finger rests.
ī‚ĸ Use a crown-down shaping technique depending on the instrument
system.
ī‚ĸ Use stiffer, larger, and stronger files (such as orifice shapers) to create
coronal shape before using the narrower, more fragile instruments in the
apical regions.
69
ī‚ĸ Use a light touch only, ensuring to never push hard on the
instrument.
ī‚ĸ Use a touch-retract (i.e. pecking) action, with increments as large
as allowed by the particular canal anatomy and instrument design
characteristics.
ī‚ĸ Do not hurry instrumentation, and avoid rapid jerking movements;
beware of clicking.
ī‚ĸ Replace files sooner after use in very narrow and very curved
canals.
70
ī‚ĸ Examine files regularly during use, preferably with
magnification.
ī‚ĸ Keep the instrument moving in a chamber flooded with sodium
hypochlorite.
ī‚ĸ Avoid keeping the file in one spot, particularly in curved
canals, and with larger and greater taper instruments.
ī‚ĸ Practice is essential when learning new techniques and new
instruments. 71
VARIOUS SURFACE TREATMENTS OF NITI
INSTRUMENTS
ī‚ĸ The surface of NiTi instrument mainly consists of
oxygen, carbon, and titanium oxides (TiO2) and
smaller amounts of nickel oxides (NiO and Ni2O3) and
metallic nickel (Ni).
ī‚ĸ Ni may dissolve more easily than titanium (Ti) because
its oxide is not so stable.
72
ī‚ĸ Attempts to enhance the surface of NiTi instruments,
minimize or eliminate their inherent defects, increase
the surface hardness/flexibility and improve the
resistance to cyclic fatigue and cutting efficiency of
endodontic instruments have resulted in a variety of
strategies
73
Authors Results
Gavini et al. Ion-implanted instruments reached significantly
higher cycle numbers before fracture compared to
annealed and non-implanted files.
Wolle et al. Argon II improved the performance of S1 files
moderately, whereas nitrogen ion-implanted files
performed worse in the fatigue test. 74
Table : Key studies on the ion implantation (II) of NiTi rotary instruments
Authors Results
Shenhar et al. TN improved the corrosion resistance of Ti and/or Ti alloys in
corrosive environments.
Huang et al. TN improved the corrosion resistance of Ti and/or Ti alloys in
corrosive environments.
Li et al. TN of NiTi instruments at various temperatures increased
cutting efficiency and corrosion resistance.
Lin et al. TN significantly increased the corrosion resistance
75
Table: Key studies on the thermal nitridation (TN) of NiTi rotary instruments
Authors Results
Kim et al. Cryogenically treated specimens had a significantly
higher microhardness than the controls.
Vinothkumar et al. Deep dry CT increased the cutting efficiency of NiTi
instruments, significantly.
George et al. Deep CT improved the cyclic fatigue resistance of NiTi
rotary files, significantly.
76
Table : Studies on the cryogenic treatment (CT) of NiTi rotary
instruments
Authors Results
Herold et al. EP did not inhibit the development of microfractures in EndoSequence rotary
instruments.
Anderson et al. EP prolonged the fatigue life of rotary NiTi endodontic instruments.
Bui et al. EP significantly reduced resistance to cyclic fatigue but did not affect torsional
resistance and cutting efficiency, however, the angle at failure and amount of
unwinding were decreased.
Cheung et al. EP did not enhance low cyclic fatigue life of NiTi instruments subjected to
rotational bending. In addition, EP did not improve the resistance to corrosion
of strain-cycled instruments.
Boessler et al. EP of ProTaper shaping instruments led to increased torque during preparation
of simulated root canals.
Tripi et al. The electropolished race instrument demonstrates an increased resistance to
fatigue failure.
Praisarnti et al. Low cyclic fatigue failure of a RaCe NiTi instrument rotating with a curvature in
a corrosive environment enhanced by a magneto EP process.
Lopes et al. The EP of BioRace endodontic instruments significantly increased the number
of cycles to fracture under rotating-bending conditions within an artificial curved
canal.
77
Table: Studies on the electropolishing (EP) of NiTi rotary instruments
ALLERGY
ī‚ĸ Nickel is the most widespread allergen in the
industrial nations because of its usage in fashion
jewelry and consumer products.
ī‚ĸ Nickel hinders the mitosis of human fibroblasts but
nickel seems to lack this effect and show good
biocompatibility.
78
CHRONOLOGY OF NITI USE IN ENDODONTICS
ī‚ĸ When the Gates–Glidden (GG) bur was invented in
1885, rotating instruments in endodontics and dentistry
in general were very rare.
ī‚ĸ The first contra angle with a whole circle rotation is
attributed to Rollins in 1899—about 1 century ago.
79
ī‚ĸ ‘‘Modern’’ instruments were not developed until
the 1930s when Endocursor was designed.
ī‚ĸ 1958 - Racer was introduced
ī‚ĸ 1964 –Giromatic was developed
ī‚ĸ 1980s – Canal finder was developed
80
ī‚ĸ The discovery of NiTi alloys enabled a steadily
accelerating development of NiTi files.
ī‚ĸ First developed and designed for hand
instrumentation—enabled a whole range of
permanent rotating systems now available in a wide
range of types and brands.
81
82
NITI GENERATIONS
First generation
ī‚ĸ Passive cutting radial lands and fixed tapers of 4 and 6 % over
the length of their active blades.
ī‚ĸ Numerous files for achieving the preparation objectives.
ī‚ĸ From the mid- to late 1990s, GT files (DENTSPLY Tulsa Dental
Specialties) became available that provided a fixed taper on a
single file of 6, 8, 10, and 12 %.
ī‚ĸ The most important design feature of first-generation NiTi rotary files
was passive radial lands, which helped a file to stay centred in canal
curvatures during work.
83
Second generation
ī‚ĸ The second generation of NiTi rotary files reached dental markets in 2001.
ī‚ĸ Active cutting edges and thus require fewer instruments to prepare a canal
fully.
ī‚ĸ EndoSequence (Brasseler) and BioRaCe (FKG Dentaire)- fixed taper-
provided file lines with alternating contact points- prevent taper lock and the
resultant screw effect.
ī‚ĸ The clinical breakthrough occurred when ProTaper Universal (DENTSPLY
Tulsa Dental Specialties) utilised multiple tapers of an increasing or decreasing
percentage on a single file- limits each file’s cutting action to a specific region of
the canal and affords a shorter sequence of files to produce deep Schilderian
shapes safely.
84
ī‚ĸ Excessive inward pressure, especially when utilising
fixed-taper files, promotes taper lock, the screw effect
and excessive torque on a rotary file during work.
ī‚ĸ In order to offset deficiencies in general, or inefficiencies
resulting from electropolishing, cross-sectional designs
have increased and rotational but dangerous speeds are
advocated. 85
Third generation
ī‚ĸ In 2007, some manufacturers began to focus on using heating and cooling
methods for the purpose of reducing cyclic fatigue in and improving safety
with rotary NiTi instruments used in canals that are more curved.
ī‚ĸ The intended phase-transition point between martensite and austenite
was identified as producing a more clinically optimal metal than NiTi.
ī‚ĸ Significantly reduced cyclic fatigue and, hence, broken files.
ī‚ĸ Some examples of brands that offer heat treatment technology are
Twisted Files (Sybron Endo), HyFlex (Coltène/Whaledent), and GT,
Vortex, and WaveOne (all DENTSPLY Tulsa Dental Specialties).
86
Fourth generation
ī‚ĸ Another advancement in canal preparation procedures
was achieved with reciprocation, a process that may be
defined as any repetitive up-and-down or backand- forth
motion.
ī‚ĸ This technology was first introduced in the late 1950s by
a French dentist.
ī‚ĸ Examples: SAF, Reciproc, Wave One 87
Fifth generation
ī‚ĸ The latest generation of shaping files have been designed in
such a way that the centre of mass or the centre of rotation, or
both, are offset.
ī‚ĸ This design minimises the engagement between the file and
dentine.
ī‚ĸ In addition, it enhances the removal of debris from a canal and
improves flexibility along the active portion of the file.
ī‚ĸ Examples : Revo-S, One and ProTaper Next. 88
CONCLUSION
ī‚ĸ Because of their super-elasticity, nickel–titanium alloys
are being used increasingly in the construction of
endodontic instruments.
ī‚ĸ It is important for clinicians to be aware of the
metallurgy of NiTi alloy in order that the characteristics
of instruments constructed from this alloy can be
appreciated and to encourage research to maximize
their clinical potential. 89
ī‚ĸ Whilst NiTi root canal instruments are more flexible than
stainless steel files and have the ability to prepare canals
quickly and without undue aberrations there are important
considerations such as their increased cost, the potential
decrease in cutting ability due to wear and the ability to
machine instruments with various designs and dimensions to a
consistent size.
90
REFERENCES
ī‚ĸ Cohen’s Pathways Of the Pulp,9th edition
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ī‚ĸ Shen Y et al. Metallurgical Characterization of Controlled Memory Wire Nickel-Titanium Rotary
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93

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Ni ti alloy

  • 1. NITI ALLOY AND ITS DIFFERENT PHASES Presenter: Dr.Ravi Acharya JR-2014 Dept.of Conservative Dentistry and Endodontics 1 Resource Faculties: Prof. Dr.TR Manandhar Dr. Navin Agrawal Dr. Mannu Vikram Dr. Vimmi Singh Dr. Ashok Ayer
  • 2. CONTENTS ī‚ĸ Introduction ī‚ĸ Metallurgy of nickel-titanium alloys ī‚ĸ Manufacture of Nitinol alloy ī‚ĸ Construction of root canal instruments ī‚ĸ NiTi Fracture ī‚ĸ Factors predisposing to fracture ī‚ĸ Various surface treatments of NiTi Instruments ī‚ĸ Chronology of NiTi use in endodontics ī‚ĸ NiTi generations ī‚ĸ Summary 2
  • 3. INTRODUCTION ī‚ĸ In the early 1960s, a nickel–titanium alloy was developed by William F. Buehler for the space programme at the Naval Ordnance Laboratory in Silver Springs, Maryland, USA. ī‚ĸ The thermodynamic properties of this intermetallic alloy were found to be capable of producing a shape memory effect when specific, controlled heat treatment was undertaken. 3
  • 4. ī‚ĸ Nitinol- an acronym for the elements from which the material was composed; ni for nickel, Ti for titanium and nol from the Naval Ordnance Laboratory. ī‚ĸ Nitinol- family of intermetallic alloys of nickel and titanium which have been found to have unique properties of shape memory and super-elasticity. Buehler WJ, Cross WB (1969) 55-Nitinol unique wire alloy with a memory. Wire Journal 2, 41–9. 4
  • 5. ī‚ĸ Super-elastic behaviour means that on unloading they return to their original shape before deformation. ī‚ĸ Greater strength and a lower modulus of elasticity compared with stainless steel- use of NiTi instruments during the preparation of curved root canals- because the files will not be permanently deformed as easily as would happen with traditional alloys Schäfer E (1997) Root canal instruments for manual use: a review. Endodontics and Dental Traumatology 13, 51–64. 5
  • 6. METALLURGY OF NICKEL–TITANIUM ALLOYS ī‚ĸ The nickel–titanium alloys used in root canal treatment contain approximately 56% (wt) nickel and 44% (wt) titanium. ī‚ĸ In some NiTi alloys, a small percentage (<2% wt) of nickel can be substituted by cobalt. 6
  • 7. ī‚ĸ Generic term- 55-Nitinol (inherent ability to alter their type of atomic bonding- unique and significant changes in the mechanical properties and crystallographic arrangement of the alloy. ī‚ĸ These changes occur as a function of temperature and stress. 7
  • 8. ī‚ĸ The two unique features that are of relevance to clinical dentistry- shape memory and super-elasticity (occur as a result of the austenite to martensite transition in the NiTi alloy). 8
  • 9. STRUCTURE OF NICKEL–TITANIUM ī‚ĸ The crystal structure of NiTi alloy at high temperature ranges (100°C) is a stable, body-centred cubic lattice which is referred to as the austenite phase or parent phase. ī‚ĸ When it is cooled through a critical transformation temperature range (TTR), the alloy shows dramatic changes in its modulus of elasticity (stiffness), yield strength and electric resistivity as a result of changes in electron bonding. 9
  • 10. ī‚ĸ By reducing or cooling the temperature through this range, there is a change in the crystal structure which is known as the martensitic transformation; the amount of this transformation is a function of the start (Ms) and finish (Mf) temperature. ī‚ĸ The phenomenon causes a change in the physical properties of the alloy and gives rise to the shape memory characteristic. 10
  • 11. Figure Diagrammatic representation of the martensitic transformation and shape memory effect of NiTi alloy. 11
  • 12. Figure Hysteresis of martensitic transformation. 12
  • 13. ī‚ĸ The transformation induced in the alloy occurs by a shear type of process to a phase called the martensitic or daughter phase, which gives rise to twinned martensite that forms the structure of a closely packed hexagonal lattice. ī‚ĸ Almost no macroscopic shape change is detectable on the transformation, unless there is application of an external force. 13
  • 14. ī‚ĸ The martensite shape can be deformed easily to a single orientation by a process known as de-twinning to detwinned martensite, when there is a ‘flipping over’ type of shear. ī‚ĸ The NiTi alloy is more ductile in the martensitic phase than the austenite phase. 14
  • 15. ī‚ĸ The deformation can be reversed by heating the alloy above the TTR (reverse transformation temperature range or RTTR). ī‚ĸ The alloy resumes the original parent structure and orientation as the body-centred cubic, high temperature phase termed austenite with a stable energy condition. RTTR 15
  • 16. ī‚ĸ The total atomic movement between adjacent planes of atoms is less than a full interatomic distance when based on normal atomic lattice arrangements. ī‚ĸ This phenomenon is termed shape memory. Figure Diagrammatic representation of the shape memory effect of NiTi alloy. 16
  • 17. Figure Diagrammatic representation of the super elasticity effect of NiTi alloy. 17
  • 18. ī‚ĸ It is possible using the shape memory effect to educate or place the NiTi alloy into a given configuration at a given temperature. ī‚ĸ This can be carried out at lower temperatures which deform the NiTi with a very low force and results in the ‘twins’ all occurring in the same direction. 18
  • 19. ī‚ĸ When the NiTi is heated through its transformation temperature it will recover its original ‘permanent’ shape. ī‚ĸ In terms of endodontology, this phenomenon may translate to the ability to remove any deformation within nickel– titanium instruments by heating them above 125°C. 19
  • 20. ī‚ĸ The transition temperature range for each nominal 55-Nitinol alloy depends upon its composition. ī‚ĸ The TTR of a 1 : 1 ratio of nickel and titanium is in the range of –50 to +100°C. ī‚ĸ Reduction in the TTR can be achieved in several ways; ī‚— in the manufacturing process both cold working and thermal treatment, ī‚— altering the nickel : titanium ratio in favour of excess nickel, or ī‚— by substituting cobalt for nickel. 20
  • 21. STRESS-INDUCED MARTENSITIC TRANSFORMATION ī‚ĸ The transition from the austensitic to martensitic phase can also occur as a result of the application of stress, such as occurs during root canal preparation. ī‚ĸ In most metals, when an external force exceeds a given amount mechanical slip is induced within the lattice causing permanent deformation; however, with NiTi alloys a stress- induced martensitic transformation occurs, rather than slip 21
  • 22. This causes: ī‚ĸ a volumetric change associated with the transition from one phase to the other and an orientation relation is developed between the phases ī‚ĸ the rate of the increase in stress to level off due to progressive deformation even if strain is added due to the martensitic transformation. This results in the so- called super-elasticity. ī‚ĸ Springback when the stress decreases or stops without permanent deformation occurring. Springback is defined as load per change in deflection to the previous shape with a return to the austenite phase, provided the temperature is within a specific range. 22
  • 23. 23 Figure NiTi phase transformation.
  • 24. ī‚ĸ The plastic deformation that occurs in NiTi alloys within or below the TTR is recoverable, within certain limits, on reverse transformation. ī‚ĸ It is this phenomenon of crystalline change which gives rise to the shape memory effect of the material and the superelastic behaviour. ī‚ĸ The part of the RTTR in which ‘shape recovery’ occurs is termed the shape recovery temperature range (SRTR). 24
  • 25. ī‚ĸ This has also been termed ‘mechanical memory’. ī‚ĸ This is unlike conventional metallic stress-strain behaviour where elastic response in conventional alloys is recoverable, but is small in size; and where larger strains are associated with plastic deformation, that is not recoverable. 25
  • 26. ī‚ĸ The super-elasticity of nickel–titanium allows deformations of as much as 8% strain to be fully recoverable, in comparison with a maximum of less than 1% with other alloys, such as stainless steel. 26 Figure Stress-strain curve: stainless steel and nickel–titanium.
  • 27. ī‚ĸ A second group of Nitinol alloys can be formed if the NiTi alloy contains more nickel and as this approaches 60% (wt) Ni an alloy known as 60- Nitinol forms. ī‚ĸ The shape memory effect of this alloy is lower, although its ability to be heat-treated increases. ī‚ĸ Both 55 and 60- Nitinols are more resilient, tougher and have a lower modulus of elasticity than other alloys such as stainless steel, Ni–Cr or Co– Cr. 27
  • 28. 28
  • 29. R PHASE ī‚ĸ It is an intermediate phase with a rhombohedral structre. 29
  • 30. ī‚ĸ R-phase possesses lower shear modulus than martensite and austenite, and the transformation strain for R-phase transformation is less than one- tenth of that of martensitic transformation. 30
  • 31. CONTROLLED MEMORY(CM) WIRE ī‚ĸ Made from a NiTi wire subjected to proprietary thermomechanical processing. ī‚ĸ Have superior fatigue resistance than conventional NiTi rotary instruments made from superelastic wire. 31
  • 32. M WIRE ī‚ĸ Developed with the objective of producing superelastic NiTi wire blanks that contains substantial stable martensite under clinical conditions ī‚ĸ Developed through a proprietary thermomechanical processing. ī‚ĸ It has significantly improved cyclic fatigue resistance. ī‚ĸ Contains all 3 crystalline phases, including deformed and microtwinned martensite, R-phase, and austenite. 32
  • 33. MANUFACTURE OF NITINOL ALLOY ī‚ĸ Nickel–titanium alloy production is a very complex process that consists of: ī‚— vacuum melting/casting ī‚— press forging ī‚— rotary swaging ī‚— rod/wire rolling 33
  • 34. 34 Figure Diagrammatic representation of the manufacturing process of Nitinol alloy.
  • 35. CONSTRUCTION OF ROOT CANAL INSTRUMENTS ī‚ĸ The manufacture of NiTi endodontic instruments is more complex than that of stainless steel instruments, as the files have to be machined rather than twisted. ī‚ĸ The super-elasticity of the alloy means that it cannot maintain a spiral as the alloy undergoes no permanent deformation. ī‚ĸ Attempts to twist instruments in a conventional way would probably result in instrument fracture 35
  • 36. ī‚ĸ The instrument profile (design) has to be ground into the Nitinol blanks. ī‚ĸ Further difficulties during production include elimination of surface irregularities (milling marks) and metal flash (roll- over) on the cutting edges that may compromise the cutting ability of these instruments and potentially cause problems with corrosion. 36
  • 37. ī‚ĸ The composition of Nitinol used to construct endodontic instruments is 56% (wt) nickel and 44% (wt) titanium. ī‚ĸ It is possible to vary the composition of NiTi alloy in order to give rise to wires with two different characteristics; either to be a super-elastic alloy or to have the shape memory property. 37
  • 38. ī‚ĸ Ideally, for the manufacture of root canal instruments the ultimate tensile strength of the alloy should be as high as possible to resist separation, whilst the elongation parameters must be suitable for instrument flexibility, thereby decreasing canal transportation, and to allow high resistance to fatigue. 38
  • 39. ī‚ĸ Once the alloy has been manufactured, it undergoes various processes before the finished wire can be machined into a root canal instrument. ī‚ĸ Essentially, the casting is forged in a press into a cylindrical shape prior to rotary swaging under pressure, to create a drawn wire. ī‚ĸ The wire is then rolled to form a tapered shape with even pressure from a series of rollers applied to the wire. 39
  • 40. 40 Figure Diagrammatic representation of the production of finished Nitinol wire.
  • 41. NITI FRACTURE ī‚ĸ In general fracture can be classified as either brittle or ductile. ī‚ĸ Ductility refers to the ability of a material to undergo plastic deformation before it breaks. ī‚ĸ Brittle fractures are associated with little or no plastic deformation. ī‚ĸ Hence, brittle fractures usually occur in metals with poor ductility. 41
  • 42. ī‚ĸ Typically there is an initiation of cracks at the surface of the metal, and stress concentration at the base of the crack results in its propagation either along grain boundaries (intergranular) or between specific crystallographic planes (cleavage fracture). ī‚ĸ The crack thus behaves as a stress-raiser, because an applied load, instead of being spread over a smooth surface, will be concentrated at one point or area. 42
  • 43. ī‚ĸ In ductile fractures microvoids are produced within the metal and nucleation, growth, and microvoid coalescence ultimately weaken the metal and result in fracture. ī‚ĸ The fracture surface is characterized by a dull dimpled surface. 43
  • 44. 44
  • 45. 45
  • 46. ī‚ĸ Metal fatigue results from repeated applications of stress, leading to cumulative and irreversible changes within the metal. ī‚ĸ It may be caused by tensile, compressive, or shear forces as well as corrosion, wear, or changes produced by thermal expansion and contraction . ī‚ĸ Fatigue crack growth can be identified by striation marks on fracture surfaces, and has been demonstrated in fractured rotary NiTi instruments 46
  • 47. ī‚ĸ Fractured rotary NiTi instruments have been classified into those that fail as a result of cyclic flexural fatigue or torsional failure or a combination of both. 47
  • 48. ī‚ĸ Fracture caused by fatigue through flexure occurs because of metal fatigue. ī‚ĸ As an instrument is held in a static position and continues to rotate, one half of the instrument shaft on the outside of the curve is in tension, whereas the half of the shaft on the inside of the curve is in compression. 48
  • 49. ī‚ĸ This repeated tension-compression cycle, caused by rotation within curved canals , increases cyclic fatigue of the instrument overtime and may be an important factor in instrument fracture. 49
  • 50. ī‚ĸ Torsional fracture occurs when an instrument tip or another part of the instrument is locked in a canal while the shank continues to rotate. ī‚ĸ When the elastic limit of the metal is exceeded by the torque exerted by the handpiece, fracture of the tip becomes inevitable. ī‚ĸ Such fractured instruments shows specific sign such as plastic deformation. 50
  • 51. FACTORS PREDISPOSING TO FRACTURE A) Instrument Design: ī‚ĸ Both cross sectional area and file design may affect an instruments resistance to fracture when subjected to flexural and torsional load. ī‚ĸ Instruments with larger diameters have been found to succumb to flexural fatigue earlier than those with smaller diameters, and they appear to have greater internal stress accumulation. 51
  • 52. ī‚ĸ However, an increase in instrument diameter and corresponding increase in cross-sectional area may contribute to increased resistance to torsional failure. ī‚ĸ Other design factors that may affect instrument fracture include brand of instrument (i.e. alloy composition), instrument size, and taper 52
  • 53. B) Manufacturing Process ī‚ĸ During the manufacture and processing of NiTi alloy, a variety of inclusions, such as oxide particles, may become incorporated into the metal resulting in weaknesses at grain boundaries. ī‚ĸ Some surface voids are presumed to be because of small amounts of oxygen, nitrogen, carbon, and hydrogen dissolving in the alloy to form various precipitates. 53
  • 54. ī‚ĸ The manufacture and machining of rotary NiTi instruments often results in an instrument having an irregular surface characterized by milling grooves, multiple cracks, pits, and regions of metal rollover. 54
  • 55. C) Dynamics of Instrument Use ī‚ĸ The speed at which instruments operate seems to have no effect on the number of cycles to fracture, but higher speeds reduce the period of time required to reach the maximum number of cycles before fracture. ī‚ĸ Light apical pressure and brief use of instruments may contribute to prevention of fracture of rotary NiTi instruments, as may a continuous pecking motion. 55
  • 56. D) Canal Configuration ī‚ĸ Instruments subjected to experimental cyclic stress fracture at the point of maximum flexure, which corresponds to the point of greatest curvature within the tube. ī‚ĸ A reduction in the radius of curvature similarly reduces the instrument’s ability to resist torsional forces. 56
  • 57. ī‚ĸ The effect of double curvatures has not been reported but the consequences of stresses on the instrument intuitively would be the same as for single curvatures although occurring at more than one site. 57
  • 58. E) Preparation/ Instrumentation Technique ī‚ĸ During canal preparation, taper lock and the familiar clicking sound may be produced by the repeated binding and release of the rotary instruments during canal preparation could subject these instruments to higher torsional stress. 58
  • 59. ī‚ĸ Schrader and Peters have found that varying instrumentation sequences and using combinations of different tapers seemed to be safer regarding torsional and fatigue failure, but necessitates using a greater number of instruments. ī‚ĸ Importantly preflaring of the root canal with hand instruments before use of rotary NiTi instrument is a major factor in reducing the fracture rate of rotary NiTi instruments. 59
  • 60. F) Number of Uses ī‚ĸ Svec and Powers found signs of deterioration of all instruments in their study after only one use. ī‚ĸ However, others have reported that rotary NiTi instruments may be used up to ten times, or to prepare four molar teeth, with no increase in the incidence of fracture. 60
  • 61. ī‚ĸ Furthermore, no correlation has been found between number of uses and frequency of file fracture. ī‚ĸ Therefore, it can be concluded from these differing findings and recommendations that the number of uses of rotary NiTi instruments will depend on a number of variables including instrument properties, canal morphology, and operator skill. 61
  • 62. G) Cleaning and Sterilization Procedures ī‚ĸ The issue of influence of sterilization of the instruments on their resistance to fracture is still uncertain, with the literature not reaching a consensus, but it seems not to be an important factor in the fracture of NiTi instruments. 62
  • 63. ī‚ĸ Dry heat and steam autoclave decreased the flexibility of stainless steel and NiTi files, but the values satisfied International Standards Organization specifications. Canaldi-Sahli C, Brau-Aguade´ E, Sentis-Vilalta J. The effect of sterilization on bendingvand torsional properties of K-files manufactured with different metallic alloys. Int Endod J 1998;31:48–52. ī‚ĸ Clinical use with sodium hypochlorite (NaOCl) and repeated sterilization ‘‘did not lead to a decrease in the number of rotations to breakage of the files’’ Yared GM, Bou dagher FE, Machtou P. Cyclic fatigue of ProFile rotary instruments after clinical use. Int Endod J 2000;33:204–7. 63
  • 64. ī‚ĸ In addition, for NaOCl , there is a hint of pitting corrosion after sterilization and exposure to 5% NaOCl. ī‚ĸ After 30 to 60 minutes, statistically significant amounts of titanium were dissolved from the tested LightSpeed (LightSpeed Endodontics, San Antonio, Texas) instruments. ī‚ĸ Such contact times are never reached under clinical conditions and, therefore, are thought to be irrelevant. 64 Busslinger A, Sener B, Barbakow F. Effects of sodium-hypochlorite on nickel-titanium LightSpeed instruments. Int Endod J 1998;31:290–4.
  • 65. RATIONALE FOR THE USE OF LOW-TORQUE ENDODONTIC MOTORS IN ROOT CANAL INSTRUMENTATION ī‚ĸ The use of slow-speed high-torque NiTi rotary instrumentation has been accepted in the last decade by manufacturers, clinicians and researchers , leading to many iatrogenic errors. ī‚ĸ Ideally it should now be changed to slow-speed low- torque or, preferably, right-torque motors, since each instrument has a specific ideal (right) torque. 65
  • 66. ī‚ĸ The values are usually low for the smaller and less tapered instruments, and high for the bigger and more tapered ones. ī‚ĸ To minimize the risk of intracanal breakage the instruments should be operated in a range between the martensite start clinical stress values and the martensite finish clinical stress values, which is a safe and efficient load 66
  • 67. 67
  • 68. ī‚ĸ Right torque value for each individual instrument must be calculated by the manufacturers to obtain optimum cutting performance while minimizing risks of failure. ī‚ĸ Moreover, motors must have a very precise, fine- adjusted control of torque values, in order to take advantage of these concepts of not exceeding the limit of elasticity and consequently avoiding plastic deformation and intracanal breakage. 68
  • 69. In summary, to minimize the risk of fracture in clinical practice, the following guidelines are recommended: ī‚ĸ Always create a glide path and patency with small (at least #10) hand files. ī‚ĸ Ensure straight line access and good finger rests. ī‚ĸ Use a crown-down shaping technique depending on the instrument system. ī‚ĸ Use stiffer, larger, and stronger files (such as orifice shapers) to create coronal shape before using the narrower, more fragile instruments in the apical regions. 69
  • 70. ī‚ĸ Use a light touch only, ensuring to never push hard on the instrument. ī‚ĸ Use a touch-retract (i.e. pecking) action, with increments as large as allowed by the particular canal anatomy and instrument design characteristics. ī‚ĸ Do not hurry instrumentation, and avoid rapid jerking movements; beware of clicking. ī‚ĸ Replace files sooner after use in very narrow and very curved canals. 70
  • 71. ī‚ĸ Examine files regularly during use, preferably with magnification. ī‚ĸ Keep the instrument moving in a chamber flooded with sodium hypochlorite. ī‚ĸ Avoid keeping the file in one spot, particularly in curved canals, and with larger and greater taper instruments. ī‚ĸ Practice is essential when learning new techniques and new instruments. 71
  • 72. VARIOUS SURFACE TREATMENTS OF NITI INSTRUMENTS ī‚ĸ The surface of NiTi instrument mainly consists of oxygen, carbon, and titanium oxides (TiO2) and smaller amounts of nickel oxides (NiO and Ni2O3) and metallic nickel (Ni). ī‚ĸ Ni may dissolve more easily than titanium (Ti) because its oxide is not so stable. 72
  • 73. ī‚ĸ Attempts to enhance the surface of NiTi instruments, minimize or eliminate their inherent defects, increase the surface hardness/flexibility and improve the resistance to cyclic fatigue and cutting efficiency of endodontic instruments have resulted in a variety of strategies 73
  • 74. Authors Results Gavini et al. Ion-implanted instruments reached significantly higher cycle numbers before fracture compared to annealed and non-implanted files. Wolle et al. Argon II improved the performance of S1 files moderately, whereas nitrogen ion-implanted files performed worse in the fatigue test. 74 Table : Key studies on the ion implantation (II) of NiTi rotary instruments
  • 75. Authors Results Shenhar et al. TN improved the corrosion resistance of Ti and/or Ti alloys in corrosive environments. Huang et al. TN improved the corrosion resistance of Ti and/or Ti alloys in corrosive environments. Li et al. TN of NiTi instruments at various temperatures increased cutting efficiency and corrosion resistance. Lin et al. TN significantly increased the corrosion resistance 75 Table: Key studies on the thermal nitridation (TN) of NiTi rotary instruments
  • 76. Authors Results Kim et al. Cryogenically treated specimens had a significantly higher microhardness than the controls. Vinothkumar et al. Deep dry CT increased the cutting efficiency of NiTi instruments, significantly. George et al. Deep CT improved the cyclic fatigue resistance of NiTi rotary files, significantly. 76 Table : Studies on the cryogenic treatment (CT) of NiTi rotary instruments
  • 77. Authors Results Herold et al. EP did not inhibit the development of microfractures in EndoSequence rotary instruments. Anderson et al. EP prolonged the fatigue life of rotary NiTi endodontic instruments. Bui et al. EP significantly reduced resistance to cyclic fatigue but did not affect torsional resistance and cutting efficiency, however, the angle at failure and amount of unwinding were decreased. Cheung et al. EP did not enhance low cyclic fatigue life of NiTi instruments subjected to rotational bending. In addition, EP did not improve the resistance to corrosion of strain-cycled instruments. Boessler et al. EP of ProTaper shaping instruments led to increased torque during preparation of simulated root canals. Tripi et al. The electropolished race instrument demonstrates an increased resistance to fatigue failure. Praisarnti et al. Low cyclic fatigue failure of a RaCe NiTi instrument rotating with a curvature in a corrosive environment enhanced by a magneto EP process. Lopes et al. The EP of BioRace endodontic instruments significantly increased the number of cycles to fracture under rotating-bending conditions within an artificial curved canal. 77 Table: Studies on the electropolishing (EP) of NiTi rotary instruments
  • 78. ALLERGY ī‚ĸ Nickel is the most widespread allergen in the industrial nations because of its usage in fashion jewelry and consumer products. ī‚ĸ Nickel hinders the mitosis of human fibroblasts but nickel seems to lack this effect and show good biocompatibility. 78
  • 79. CHRONOLOGY OF NITI USE IN ENDODONTICS ī‚ĸ When the Gates–Glidden (GG) bur was invented in 1885, rotating instruments in endodontics and dentistry in general were very rare. ī‚ĸ The first contra angle with a whole circle rotation is attributed to Rollins in 1899—about 1 century ago. 79
  • 80. ī‚ĸ ‘‘Modern’’ instruments were not developed until the 1930s when Endocursor was designed. ī‚ĸ 1958 - Racer was introduced ī‚ĸ 1964 –Giromatic was developed ī‚ĸ 1980s – Canal finder was developed 80
  • 81. ī‚ĸ The discovery of NiTi alloys enabled a steadily accelerating development of NiTi files. ī‚ĸ First developed and designed for hand instrumentation—enabled a whole range of permanent rotating systems now available in a wide range of types and brands. 81
  • 82. 82
  • 83. NITI GENERATIONS First generation ī‚ĸ Passive cutting radial lands and fixed tapers of 4 and 6 % over the length of their active blades. ī‚ĸ Numerous files for achieving the preparation objectives. ī‚ĸ From the mid- to late 1990s, GT files (DENTSPLY Tulsa Dental Specialties) became available that provided a fixed taper on a single file of 6, 8, 10, and 12 %. ī‚ĸ The most important design feature of first-generation NiTi rotary files was passive radial lands, which helped a file to stay centred in canal curvatures during work. 83
  • 84. Second generation ī‚ĸ The second generation of NiTi rotary files reached dental markets in 2001. ī‚ĸ Active cutting edges and thus require fewer instruments to prepare a canal fully. ī‚ĸ EndoSequence (Brasseler) and BioRaCe (FKG Dentaire)- fixed taper- provided file lines with alternating contact points- prevent taper lock and the resultant screw effect. ī‚ĸ The clinical breakthrough occurred when ProTaper Universal (DENTSPLY Tulsa Dental Specialties) utilised multiple tapers of an increasing or decreasing percentage on a single file- limits each file’s cutting action to a specific region of the canal and affords a shorter sequence of files to produce deep Schilderian shapes safely. 84
  • 85. ī‚ĸ Excessive inward pressure, especially when utilising fixed-taper files, promotes taper lock, the screw effect and excessive torque on a rotary file during work. ī‚ĸ In order to offset deficiencies in general, or inefficiencies resulting from electropolishing, cross-sectional designs have increased and rotational but dangerous speeds are advocated. 85
  • 86. Third generation ī‚ĸ In 2007, some manufacturers began to focus on using heating and cooling methods for the purpose of reducing cyclic fatigue in and improving safety with rotary NiTi instruments used in canals that are more curved. ī‚ĸ The intended phase-transition point between martensite and austenite was identified as producing a more clinically optimal metal than NiTi. ī‚ĸ Significantly reduced cyclic fatigue and, hence, broken files. ī‚ĸ Some examples of brands that offer heat treatment technology are Twisted Files (Sybron Endo), HyFlex (Coltène/Whaledent), and GT, Vortex, and WaveOne (all DENTSPLY Tulsa Dental Specialties). 86
  • 87. Fourth generation ī‚ĸ Another advancement in canal preparation procedures was achieved with reciprocation, a process that may be defined as any repetitive up-and-down or backand- forth motion. ī‚ĸ This technology was first introduced in the late 1950s by a French dentist. ī‚ĸ Examples: SAF, Reciproc, Wave One 87
  • 88. Fifth generation ī‚ĸ The latest generation of shaping files have been designed in such a way that the centre of mass or the centre of rotation, or both, are offset. ī‚ĸ This design minimises the engagement between the file and dentine. ī‚ĸ In addition, it enhances the removal of debris from a canal and improves flexibility along the active portion of the file. ī‚ĸ Examples : Revo-S, One and ProTaper Next. 88
  • 89. CONCLUSION ī‚ĸ Because of their super-elasticity, nickel–titanium alloys are being used increasingly in the construction of endodontic instruments. ī‚ĸ It is important for clinicians to be aware of the metallurgy of NiTi alloy in order that the characteristics of instruments constructed from this alloy can be appreciated and to encourage research to maximize their clinical potential. 89
  • 90. ī‚ĸ Whilst NiTi root canal instruments are more flexible than stainless steel files and have the ability to prepare canals quickly and without undue aberrations there are important considerations such as their increased cost, the potential decrease in cutting ability due to wear and the ability to machine instruments with various designs and dimensions to a consistent size. 90
  • 91. REFERENCES ī‚ĸ Cohen’s Pathways Of the Pulp,9th edition ī‚ĸ Ingle’s Endodontics, 6th edition ī‚ĸ Thompson SA. An overview of nickel-titanium alloys used in dentistry. Int Endod J 2000;33:297–310. ī‚ĸ Jia Ye and Yong Gao. Metallurgical Characterization of M-Wire Nickel-Titanium Shape Memory Alloy Used for Endodontic Rotary Instruments during Low-cycle Fatigue. J Endod 2012;38:105–107 ī‚ĸ Shen Y et al. Metallurgical Characterization of Controlled Memory Wire Nickel-Titanium Rotary Instruments. J Endod 2011;37:1566-1571 ī‚ĸ Alapati S. B. et al. Metallurgical Characterization of a New Nickel-Titanium Wire for Rotary Endodontic Instruments. J Endod 2009;35:1589–1593 ī‚ĸ Michael A. Baumann. Nickel–titanium: options and challenges. Dent Clin N Am 48 (2004) 55– 67 91
  • 92. ī‚ĸ Gianluca Plotino, Nicola M. Grande, Massimo Cordaro, Luca Testarelli and Gianluca Gambarini. A Review of Cyclic Fatigue Testing of Nickel-Titanium Rotary Instruments. J Endod 2009;35:1469–1476 ī‚ĸ Lars Bergmans, Johan Van Cleynenbreugel, Martine Wevers, & Paul Lambrechts. Mechanical root canal preparation with NiTi rotary instruments: Rationale, performance and safety. Status Report for the American Journal of Dentistry. Am J Dent 2001;14:324- 333 ī‚ĸ Zahed Mohammadi, Mohammad Karim Soltani, Sousan Shalavi, Saeed Asgary. A Review of the Various Surface Treatments of NiTi Instruments. Iranian Endodontic Journal 2014;9(4):235-240 ī‚ĸ Peter Parashos , and Harold H. Messer. Rotary NiTi Instrument Fracture and its Consequences. J Endod 2006;32:1031–1043 ī‚ĸ Gambarini G. Rationale for the use of low-torque endodontic motors in root canal instrumentation. Endod Dent Traumatol 2000; 16: 95–100 92