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NiTi files - RECENT ADVANCES
1. Dr. K. Palani Selvi MDS
Conservative Dentist & Endodontist
2. Introduction
NiTi metallurgy
Advances in NiTi files
- Metallurgy
- File motion
Conclusion
3. INTRODUCTIO
N
Nickel titanium being super elastic, allows preparation of
curved canals with minimal transportation
Nickel titanium (NiTi) rotary files decrease the procedural
errors especially in the apical area of the curved canal
The disadvantages of NiTi files are their high cost and
unexpected fracture
The recently introduced nickel-titanium (NiTi) files are
claims to be able to completely prepare and clean root
canals with only one instrument
4. Austenitic phase:
Body centred cubic
Higher temperature
Lower stresses
Martensitic phase:
Monoclinic
Lower temperature
Higher stress
R phase:
Rhomboidal structure
Intermediate between transition
NiTi Metallurgy
6. ADVANCES IN NITI FILES
Broadly grouped as
Advances in Metallurgy
Advances in file Motion
7. ADVANCES IN NITI METALLURGY
1. Austenite NiTi – One shape
2. Electrochemical surface treatment - BT-RaCe
3. M-wire - WaveOne and Reciproc
4. Martensitic NiTi alloy - Hyflex CM
5. Electrical discharge machining - Hyflex EDM
6. Gold and Blue heat-treated instruments
7. MaxWire - XP-endo Shaper and XP-endo Finisher
8. Other newer files
9. Austenite transformed to martensite by stress
(e.g. insertion of the instrument into a curved root
canal)
This effect is called stress-induced martensite
(SIM) transformation
Complete recovery of the deformation up to 8%
strain (Thompson)
Stress-induced martensitic state is not stable
Unloading of the endodontic instrument (e.g.
withdrawal of an instrument out of a curved root
canal) leads to retransformation to the austenite
phase
Spring-back of the endodontic instrument to its
original shape
ADVANCES IN NITI METALLURGY
10. ONE SHAPE
Conventional austenite 55-NiTi alloy
Single- file instrumentation
Used in a full clockwise rotation
Tip size of 25 and a constant taper of 0.06, 400 rpm
Characterised by different cross sectional designs
over the entire length of the working part & non-
cutting safety tip
Apical part - three symmetrical cutting edges
Middle part - two asymmetrical cutting edges
Coronal part - two S shaped cutting edges
ADVANCES IN NITI METALLURGY
11. ADVANTAGES:
Root canal shaping with one single instrument
Root canal treatment is done approximately 4 times faster than a
conventional treatment
Minimal fatigue along the length of the file virtually eliminates the risk of
separation
The variable pitch of One Shape reduces instrument screwing effects
ABC (Anti Breakage Control): The instrument will unwind to avoid
separation
Its non-working (safety) tip ensures an effective apical progression
avoiding obstructions which are often preceded by instrument separation
ADVANCES IN NITI METALLURGY
12. Remove surface irregularities, cracks and residual
stress that are caused by the previous grinding process
Improve fracture resistance, cutting efficiency and
resistance to corrosion
Lopes et al 2016 the cracks of nonpolished instruments
run along the machining grooves, whilst electropolished
instruments exhibited a fine irregular zigzag crack
pattern
ADVANCES IN NITI METALLURGY
13. Characteristic uniform triangular cross section and a blunt tip design called the booster tip
The non cutting booster tip is claimed to reduce the occurrence of deviation and
transportation
This specialized tip is the unique feature of the BT-RaCe system that allows it to track canal
curvatures with less stress and increased safety
They undergo a surface electrochemical treatment that increases the resistance to cyclic
fatigue
ADVANCES IN NITI METALLURGY
14. Simplified sequence with three instruments: BT-1
(10/.06), BT-2 (35/.00), and BT-3 (35/.04)
(BT-2) should be used in a delicate, smooth pecking
motion,
Because it is less resistant to buckling than an
instrument of the same diameter and greater taper,
Due to its cylindrical design, which also makes
progression of this instrument more time-
consuming
ADVANCES IN NITI METALLURGY
15. 3.HEAT
TREATMENTS
Four different reactions in the solid state
Change in chemical composition (precipitation)
Reorganization of defects (recovery)
Reduction of defects (recrystallization)
Structural phase transformation
ADVANCES IN NITI METALLURGY
Heat treatment of the cold-worked NiTi alloy in a temperature range around 450–550
°C is able to release the internal stresses and reduces the defects of the crystal
lattice by giving the atoms enough thermal energy to rearrange themselves (Zinelis
et al)
17. Contains both the deformed and microtwinned
martensitic, premartensitic R-phase, and are
austenite whilst maintaining a pseudoelastic
state
The austenite-finish temperature (Af) of M-
Wire is around (45°C–50°C)
Martensitic phase at room temperature
M-Wire instruments include WaveOne and
Reciproc
It has greater flexibility and an increased
resistance to cyclic fatigue when compared to
traditional NiTi alloys
ADVANCES IN NITI METALLURGY
HEAT TREATMENTS
18. • M-Wire possesses a lower
initial elastic modulus
compared with
conventional NiTi which
can be seen by an initial
lower inclination of the
loading curve
ADVANCES IN NITI METALLURGY
HEAT TREATMENTS
23. 4.Martensitic NiTi alloy
Martensite NiTi alloy is softer and more ductile than austenite
Stress occurring during cubic (B2) to monoclinic (B19) lattice transformation
Released by twinning of the developed martensite (twinned martensite) without
macroscopic form changes of the endodontic instrument
Twinned martensite can be plastically deformed under stress, leading to detwinning of
the lattice structure (deformed martensite)
Transformation from twinned to deformed martensite is called martensite reorientation
ADVANCES IN NITI METALLURGY
24. Enhanced resistance to fatigue-crack initiation because of the better
reorientation capability of the martensitic variants
ADVANCES IN NITI METALLURGY
4.Martensitic NiTi alloy
25. Enables deformation up to 8% strain
without significant increase of stress
By heating the deformed instrument
beyond the austenite finish temperature
(e.g. autoclaving), it will regain its
original shape by returning to the
primary austenitic state
Martensitic instruments are pseudoplastic
and exhibit the shape memory effect
upon heating
Hyflex CM
ADVANCES IN NITI METALLURGY
4.Martensitic NiTi alloy
28. 5.ELECTRICAL DISCHARGE MACHINING
Evolution of the Hyflex CM
Hyflex EDM is produced
with CM alloy and uses the
EDM technology
Noncontact machining
procedure
ADVANCES IN NITI METALLURGY
HYFLEX EDM
29. Allows precise material removal via pulsed electrical discharge
Both the machining tool (electrode) and the workpiece have to be electrically
conductive
Embedded in a dielectric liquid
Machining tool is moved towards the workpiece until the gap is small enough
Applied voltage is able to ionize the dielectric liquid
The resulting spark vaporizes small particles from the workpiece, which resolidify in
the dielectric liquid and are subsequently flushed away
EDM does not require direct contact with the workpiece, which eliminates the chance
of mechanical stress as in the traditional grinding process
ADVANCES IN NITI METALLURGY
5.ELECTRICAL DISCHARGE MACHINING
HYFLEX EDM
30. The absence of austenite in Hyflex EDM files could
be explained by its increased austenite start
temperature (As 42 °C) compared with Hyflex CM
(As 21 °C) preventing the formation of austenite at
either room or body temperature
Three instruments used in a sequence: One for
coronal (size 25,12 taper) enlargement, One for glide
path (size 10,.05 taper) and Last one for canal
shaping
The file for canal shaping has a variable taper, 0.25
mm tip with a taper 0.08 for the initial 4 mm, which
decreases to 0.04 toward the midpoint
A speed of 500 rpm with a torque of 2.5 N/ cm is
recommended
ADVANCES IN NITI METALLURGY
5.ELECTRICAL DISCHARGE MACHINING
HYFLEX EDM
31. Near the handle, the cross-section is triangular to
provide better cutting efficiency;
In the middle portion, it is trapezoidal, providing greater
resistance and greater debris clearance; and
The tip is quadrangular, facilitating penetration of the
instrument and reducing the risk of fracture
Extremely flexible
700% more resistant to cyclic fatigue in comparison
with traditional NiTi files
Files preserve the original anatomy of the canal
Reduces the risk of ledging, Canal Transportation and
perforation
ADVANCES IN NITI METALLURGY
5.ELECTRICAL DISCHARGE MACHINING
HYFLEX EDM
32. 6.GOLD AND BLUE HEAT-TREATED INSTRUMENTS
Two Gold and Two Blue heat treated NiTi systems available
Rotary ( Vortex Blue; ProTaper Gold )
Reciprocating motion (Reciproc Blue; WaveOne Gold )
ADVANCES IN NITI METALLURGY
33. Vortex Blue FILES
Titanium oxide layer is responsible for the distinctive blue
colour that remains on the surface as a result of the post-
machining heat treatment
The austenite finish temperature for Vortex Blue was found
to be around body temperature (38.5 °C), whilst the
martensite start temperature is approximately 31 °C
These systems contain a greater amount of stable
martensite than M-wire, thus increasing the softness and
ductility of the alloy
ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
34. Protaper Gold
Same geometries as ProTaper Universal with a convex
triangular cross section and progressive taper
Post heat treatment is applied after the flutes of a file have been
manufactured
The temperature used is in a range of 370-510°C for a variable
period of time
Files exhibit two stage specific transformation behavior and
high Af temperature around 50°C similar to CM wire
Increases flexibility and resistance to cyclic fatigue, helping
ensure a more centered preparation of curved canals
The connecting handle is shorter than that of ProTaper
Universal files (11mm), which facilitates clinical access to the
root canal system
ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
35. ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
Protaper Gold
36. ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
37. ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
WaveOne Gold File
38. ADVANCES IN NITI METALLURGY
GOLD AND BLUE HEAT-TREATED INSTRUMENTS
WaveOne Gold File
39. 7.MaxWire (Martensite-Austenite Electropolishing-Flex
First endodontic NiTi alloy that combines both shape
memory effect and superelasticity in clinical application
Two instruments available that are made of MaxWire; the
XP-endo Shaper and XP-endo Finisher.
ADVANCES IN NITI METALLURGY
40. XP-endo Shaper expands at temperatures equal to or greater than 35°C
At room temperature, it is in the martensitic phase
When introduced into the canal, it changes its shape due to the molecular memory of
the austenitic phase
Booster tip – unique property
ISO 15 initial diameter, which increases gradually to a diameter of ISO 30 and 0.01
taper
Final canal preparation corresponding to #30/.04
Exhibit a shape memory effect when inserted into the root canal (M-phase to A-phase)
and possess superelasticity during preparation
Azim et al. ,demonstrated that XP-S had the ability to expand beyond the size of its
core to conform to the anatomy of the root canal space by preparing and touching more
walls in oval canals than the Vortex Blue system
ADVANCES IN NITI METALLURGY
MaxWire (Martensite-Austenite Electropolishing-)
XP-endo shaper &
Finisher
41. At temperatures equal to or greater than 35°C, it shifts from the martensitic to
the austenitic phase, giving the instrument a semi-circular shape that allows it
to project against the walls of the root canal when rotating, performing
eccentric rotary motion
Able to adapt to the morphology of the root canal system, expanding or
contracting as they advance along the working length
Provide supplementary cleaning of the canal at the end of chemical and
mechanical preparation by touching hard-to-reach areas of the root canal
walls, preserving dentin and the internal anatomy of the canal
The XP-endo Finisher has an ISO 25 diameter and zero taper (25/.00)
ADVANCES IN NITI METALLURGY
MaxWire (Martensite-Austenite Electropolishing-)
XP-endo shaper &
Finisher
42. Incorporate two or more different tapers into the same instrument - “Delta-type
design”
Superior flexibility, reduced torque loading, and an improved ability to remove
debris
Larger tapered cutting edge engages the canal wall, its opposing smaller tapered
edge provides additional space for breaking down and removing debris
This reduces excess friction caused by debris build up and optimizes pressure on
the file’s cutting edge as it engages the canal wall
ADVANCES IN NITI METALLURGY
8. Other newer files
43. Flute that extends through its tip creating a “cut-flip” tip
Resembling a thick spoon with a sharpened edge, the tip’s blade effectively forms
dentinal chips while its opposite side’s curved surface acts as a self-guiding pilot
The result is a flexible tip that manages torsion, reduces canal transportation, quickly
pulls debris away
Significantly reduces apical extrusion while enlarging a canal that is smaller than the
file size
This design also preserves the dental structure during preparation of the cervical
portion of the canal, while simultaneously providing enlargement of the apical region
EXO Endo SIZE: 25/04
The ONE Endo instrument must be used for initial enlargement, followed by the EXO
Endo for final shaping
8.Other newer files
ADVANCES IN NITI METALLURGY
44. 2Shape File System
(MicroMega)
An inactive tip to guide the instrument
avoiding any risk of perforation
The asymmetrical cross section reduces the
risk of instrument fracture
A progressively increasing pitch to avoid the
screwing and to further improve flexibility
Heat treated using the T. Wire method, which
improves the instrument flexibility
8.Other newer files
ADVANCES IN NITI METALLURGY
45. One Curve (MicroMega)
One Curve is a smart, efficient, and
conservative instrument
Clinical performance:
Shaping ability
Debris removal and cutting
efficiency
Respect of canal anatomy
Geometry adapted to irrigation
Maintain of the apical foramen in its
original position
ADVANCES IN NITI METALLURGY
8.Other newer files
46. Revo-S
Use the SC1, SC2 and SU instruments with a brushing motion (circumferential
filing) SC1 and SU should be used in a free progression and without pressure
ADVANCES IN NITI METALLURGY
8.Other newer files
47. • The AS instruments should be used without apical pressure, after using the SU
penetration depth corresponds to the working length
• This length is shortened in thin root canals or with a marked curvature
• Then used in a step back motion (AS at WL, AS35 at WL – 0.5 mm, AS40 at WL – 1
mm if necessary)
8.Other newer files
ADVANCES IN NITI METALLURGY
Revo-S
48. The Advantages of Revo-S is it enables a better root canal penetration due to a
“snakelike” movement = better progression of the instrument toward the apical region of
the root canal
This sequence has a cutting, debris elimination and cleaning cycle, which optimizes the
root canal cleaning by improving the upward removal of the generated dentine debris
Reduces the stress on the instrument, no screwing effect, more flexibility, and better
ability to negotiate curves
The instruments should be used with a rotation speed ranging between 250 and 400 rpm
with a low amplitude in-and-out movement inside the canal (3 to 4 downward
movements)
8.Other newer files
ADVANCES IN NITI METALLURGY
Revo-S
49. II.ADVANCES IN FILE
MOTION
Electric motors and reduction contra-angle handpieces driving NiTi
files in full rotation (360°) within the root canal
Reciprocating motion also uses electric motors and contra-angle
handpieces
angles of rotation are asymmetrical, in the counterclockwise and
clockwise directions
attempt to minimize the risk of fracture of endodontic instruments
50. Reciprocating movement
Reciproc and WaveOne systems, both made from M-Wire alloy
Rotating initially counterclockwise (Reciproc 150°, Wave One 170°) to cut
away dentin and
Clockwise (Reciproc 30°, WaveOne 50°) to clear it, in order to avoid the
screw-in effect that occurs with some continuous rotary systems
Reciprocating motion induces lower tensile and compressive stress in the
flexed region of the instrument providing greater fatigue resistance
II.ADVANCES IN FILE MOTION
52. Combined movements (centric rotary +
reciprocating)
Genius system use in clockwise rotary and reciprocating (90° clockwise, 30°
counterclockwise) motion
S-shaped cross-section
Positive rake angles
Reciprocating motion allows safer negotiation of the canal
Symmetric rotary action is used to finish the preparation, guaranteeing
greater efficiency in dentin removal from the canal and less extrusion of
debris
II.ADVANCES IN FILE MOTION
53. During the continuous rotation in clockwise, the torque is automatically
measured
If Torque is greater than a certain threshold
Instrument performs an oscillatory movement with 90o in counterclockwise
and clockwise
This process will be repeated until that the torque present lower than the
threshold value
Then continuous rotation is reestablished
This kinematics may be used with any NiTi system that present active cut
angle in clockwise
II.ADVANCES IN FILE MOTION
Optimum Torque Reverse motion
54. Eccentric rotary motion
Instruments rotate eccentrically or asymmetrically (i.e., the axis of
rotation is off-center)
ProTaper Next system - asymmetrical rectangular cross-section
XP-endo Shaper - expands beyond the size of its core at
temperatures equal to or greater than 35°C
II.ADVANCES IN FILE MOTION
55. Transaxial motion
• The SAF is operated with transline (in
and out) vibrating handpieces with
3,000 to 5,000 vibrations per minute
and an amplitude of 0.4 mm
• The vibrating movement combined
with intimate contact along the entire
circumference and length of the canal
removes a layer of dentin with a
grinding motion
Self-Adjusting File
II.ADVANCES IN FILE MOTION
56. Shaping and cleaning system
Hollow file - compressible, thin-walled, pointed
cylinder of 1.5 mm or 2.0 mm diameter and
composed of 120-μm-thick Ni-Ti lattice
File adapts itself to the three-dimensional canal
morphology both longitudinally and
crosssectionally
The surface of the lattice threads is lightly
abrasive, which allows it to remove dentin with
a back-and-forth grinding motion
The hollow design allows for continuous
irrigation throughout the procedure
II.ADVANCES IN FILE MOTION
Transaxial motion- SAF
57. A special irrigation device (VATEA, ReDent-Nova) is connected by a silicon tube to the
irrigation hub on the file and provides continuous flow of the irrigant of choice at a
low pressure and at flow rates of 1 to 10 mL/min
SAF is inserted into the canal
Reaches the predetermined working length
Operated with inand-out manual motion and with continuous irrigation using two
cycles of 2 minutes each for a total of 4 minutes per canal
Remove a uniform dentin layer 60- to 75-mm thick from the canal circumference
II.ADVANCES IN FILE MOTION
Transaxial motion- SAF