Misuses of MTBF

    Fred Schenkelberg
   Reliability Consultant
  fms@fmsreliability.com
  www.fmsreliability.com
      (408) 710-8248
Outline
•    MTBF – calculation
•    MTBF – a very poor four letter acronym
•    History of Use
•    It’s Misleading
•    A better metric
•    Actually, we’ve been talking about MTTF
MTBF Calculation
Mean (M)
•  The mean in MTBF

•  What does it mean to you?
  (no pun intended!)


•  Average?
Start 1000 units,
  MTBF = 100


368 still alive at 101 hours
Note the exponential decay
Other Issues
•  Time – just because it is hours…

•  Between – not the duration of the failure
   free period!

•  Failure – use the customer definition
History of Use
•  Remember Slide Rule
   Mechanical Adding Machines
History of Use
•  Early Parts Count based on adding failure
   rates of components (50’s and early 60’s)
Use Reliability
•  R(t) is the probability that a random unit
   drawn from the population will still be
   operating by t hours
•  R(t) is the fraction of all units in the
   population that will survive by t hours

                    Applied Reliability, 2nd Ed., pg 29
Use better models/distributions

•    Weibull
•    Type I Gumbel
•    Exponential
•    Log Normal
•    Etc.
Actually…
•  MTBF is or should be used for repairable systems
•  MTTF is what I’ve been talking about
•  MTTF is calculated the same as MTBF when we
   assume
   –  negligible repair time
   –  Interarrival times as from an independent sample of
      nonrepairable parts
   –  Expontential distribution for lifetime of parts
•  See Chap 10, Applied Reliability for more info
Misuses of MTBF

Misuses of MTBF

  • 1.
    Misuses of MTBF Fred Schenkelberg Reliability Consultant fms@fmsreliability.com www.fmsreliability.com (408) 710-8248
  • 2.
    Outline •  MTBF – calculation •  MTBF – a very poor four letter acronym •  History of Use •  It’s Misleading •  A better metric •  Actually, we’ve been talking about MTTF
  • 3.
  • 4.
    Mean (M) •  Themean in MTBF •  What does it mean to you? (no pun intended!) •  Average?
  • 5.
    Start 1000 units, MTBF = 100 368 still alive at 101 hours
  • 6.
  • 7.
    Other Issues •  Time– just because it is hours… •  Between – not the duration of the failure free period! •  Failure – use the customer definition
  • 8.
    History of Use • Remember Slide Rule Mechanical Adding Machines
  • 9.
    History of Use • Early Parts Count based on adding failure rates of components (50’s and early 60’s)
  • 12.
    Use Reliability •  R(t)is the probability that a random unit drawn from the population will still be operating by t hours •  R(t) is the fraction of all units in the population that will survive by t hours Applied Reliability, 2nd Ed., pg 29
  • 13.
    Use better models/distributions •  Weibull •  Type I Gumbel •  Exponential •  Log Normal •  Etc.
  • 14.
    Actually… •  MTBF isor should be used for repairable systems •  MTTF is what I’ve been talking about •  MTTF is calculated the same as MTBF when we assume –  negligible repair time –  Interarrival times as from an independent sample of nonrepairable parts –  Expontential distribution for lifetime of parts •  See Chap 10, Applied Reliability for more info