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PRESENTED BY:
E.Vishnu vardahan(14-143)
K.Ramakrishna Reddy(14-176)
 Introduction
 Manufacturing process
 Physical properties
 Chemical composition
 Advantages
 Applications
 Conclusion
 Meta +kaolin
 Metakaolin is an admixture used as an partial
replacement of cement in HSC(high strength concrete).
 A concrete is said to be high strength concrete if its
compressive strength is more than 40Mpa.
 Metakaolin is prepared by calcination of kaolin(clay
mineral) at an temperature of 650-800ºC .It has
pozzolanic properties.
 Chemical formula of Metakaolin is Al2O3·2SiO2·2H2O.
 It reacts with Ca(OH)2 one of the by-products of
hydration reaction of cement and results in additional
C-S-H gel which results in increased strength.
 Physical form-powder
 Fineness of metakaolin-700 to 900m2 /kg.
 Color of metakaolin – white/grey
 Specific gravity-2.50
 Specific surface-8 to15m2/g.
 Some of components
Chemical composition percentage (%)
Silica (SiO2) 54.3
Alumina (Al2O3) 38.3
Ferric oxide (Fe2O3) 4.28
Calcium oxide (CaO) 0.39
Magnesium oxide (MgO) 0.08
Sodium oxide (Na2O) 0.12
Potassium oxide (K2O) 0.50
 When cement is partially replaced with Metakaolin,
it reacts with calcium hydroxide and results in
extra C-S-H gel. C-S-H gel is the sole cause for
strength development in cement and cement based
concrete
 Cement + Water = C-S-H gel + Ca (OH)2 Ca (OH)2
+ Metakaolin = C-S-H gel
 It reduces the size of pores in cement paste by
transforming finer particles into discontinous
pores.
 It increases compressive and flexural strength.
 It reduces efflorosence in concrete.
 Strength and durability of concrete increases.
 Accelerates initial setting time of concrete
 Compressive strength of concrete increases@20%
 Cross section of structure can be reduced safely
i.e. amount of concrete used can be reduced.
 Reduces shrinkage in concrete.
 Ecofriendly by reducing amount of co2 emission.
 Reduces heat of hydration leading to shrinkage and
crack control
• As it has various advantages it can be used in
constructions of:
 dams
Bridges
Water retaining structures
High rise buildings
Off shore structures
Mass concreting
Nuclear power stations
 Compressive strength of concrete increases
by 20%.
 Use of 15% metakaolin increases workability.
 Improves mechanical properties of concrete.
 uneconomical due to its high cost whereas it
is economical in the aspects of durability and
strength
Metakaolin
Metakaolin

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Metakaolin

  • 2.  Introduction  Manufacturing process  Physical properties  Chemical composition  Advantages  Applications  Conclusion
  • 3.  Meta +kaolin  Metakaolin is an admixture used as an partial replacement of cement in HSC(high strength concrete).  A concrete is said to be high strength concrete if its compressive strength is more than 40Mpa.  Metakaolin is prepared by calcination of kaolin(clay mineral) at an temperature of 650-800ºC .It has pozzolanic properties.  Chemical formula of Metakaolin is Al2O3·2SiO2·2H2O.  It reacts with Ca(OH)2 one of the by-products of hydration reaction of cement and results in additional C-S-H gel which results in increased strength.
  • 4.
  • 5.  Physical form-powder  Fineness of metakaolin-700 to 900m2 /kg.  Color of metakaolin – white/grey  Specific gravity-2.50  Specific surface-8 to15m2/g.
  • 6.  Some of components Chemical composition percentage (%) Silica (SiO2) 54.3 Alumina (Al2O3) 38.3 Ferric oxide (Fe2O3) 4.28 Calcium oxide (CaO) 0.39 Magnesium oxide (MgO) 0.08 Sodium oxide (Na2O) 0.12 Potassium oxide (K2O) 0.50
  • 7.  When cement is partially replaced with Metakaolin, it reacts with calcium hydroxide and results in extra C-S-H gel. C-S-H gel is the sole cause for strength development in cement and cement based concrete  Cement + Water = C-S-H gel + Ca (OH)2 Ca (OH)2 + Metakaolin = C-S-H gel  It reduces the size of pores in cement paste by transforming finer particles into discontinous pores.  It increases compressive and flexural strength.  It reduces efflorosence in concrete.
  • 8.  Strength and durability of concrete increases.  Accelerates initial setting time of concrete  Compressive strength of concrete increases@20%  Cross section of structure can be reduced safely i.e. amount of concrete used can be reduced.  Reduces shrinkage in concrete.  Ecofriendly by reducing amount of co2 emission.  Reduces heat of hydration leading to shrinkage and crack control
  • 9. • As it has various advantages it can be used in constructions of:  dams Bridges Water retaining structures High rise buildings Off shore structures Mass concreting Nuclear power stations
  • 10.  Compressive strength of concrete increases by 20%.  Use of 15% metakaolin increases workability.  Improves mechanical properties of concrete.  uneconomical due to its high cost whereas it is economical in the aspects of durability and strength