WHAT IS A MEMBRANE?
It is defined
essentially as a
“Barrier which
separates 2 phases
& restricts
transport of
various molecules
in a selective
manner”.
Driven by
•Pressure
•Concentration
•Temperature
•Electrical potential
Gradients
It can be
• Thick/Thin
• Liquid/Solid
• Symmetric/Asymmetric
• Natural/Synthetic
• Neutral/Charged
• Homogeneous/Heterog-
eneous
MATERIALS USED:
Synthetic polymeric membranes:
Ceramic membranes
Teflon
PolyVinyliDineFluoride
PolyPropylene
PolyEthylene
Cellulose esters
PolyCarbonate
PSf/PES
PolyImide/PolyEtherImide
PolyEtherEtherKetoneAlumina, Al2O3
Silicium Carbide, SiC
MEMBRANE MODULES:
• PLATE-AND-FRAME MODULE
• SPIRAL-WOUND MODULE
• HOLLOW-FIBER
MODULE
WORKING MECHANISM:
• MEMBRANE PROCESS: THE FEED STREAM IS DIVIDED INTO TWO
STREAMS:
• RETENTATE (CONCENTRATE) STREAM
• PERMEATE STREAM
• EITHER THE CONCENTRATE OR PERMEATE STREAM IS THE
PRODUCT OF OUR INTEREST.
TYPESOFLOW:
Feed
Permeate
Permeate
Feed Retentate
1. Dead-end 2. Cross-flow
IDEALMEMBRANE
Permeate Feed
Driving ForceREALMEMBRANE
Phase 1Phase 2
SCH. REPRESENTATION OF MEMBRANE SEPARATION:
WHAT IS A MEMBRANE?
I
MEMBRANE PROCESSES:
• FIRST GENERATION MEMBRANE PROCESSES
• MICROFILTRATION (MF)
• ULTRAFILTRATION (UF)
• NANOFILTRATION (NF)
• HYPER FILTRATION (HF) /REVERSE OSMOSIS (RO)
• ELECTRO DIALYSIS (ED)
• SECOND GENERATION MEMBRANE PROCESSES
• MEMBRANE DISTILLATION (MD)
MICROFILTRATION (MF):
• SEPARATES SUSPENDED SOLIDS AND SOME COLLOIDAL MATERIALS (>0.1Μ)
FROM A FEED STREAM.
• THE CONCENTRATE REQUIRES PERIODIC REMOVAL OR CLEANING TO
PREVENT THE EVENTUAL PLUGGING OF MEMBRANE FEED PASSAGE WAYS.
• PORE SIZE : 0.1- 5 MICROMETRE
• PRESSURE : 1-10 BAR
ULTRAFILTRATION (UF):
• SEPARATES COLLOIDAL MATERIAL, EMULSIFIED OILS, MICRO
BIOLOGICAL MATERIALS, AND LARGE ORGANIC MOLECULES.
• SOMEWHAT DEPENDENT ON CHARGE OF THE PARTICLE, AND
IS MUCH MORE CONCERNED WITH THE SIZE OF THE PARTICLE.
• PORE SIZES RANGES: 1-100 NM
• PRESSURE :1-10 BAR
• TYPICALLY NOT EFFECTIVE AT SEPARATING ORGANIC
STREAMS
NANOFILTRATION (NF):
• USED WHEN LOW MOLECULAR WEIGHT SOLUTES SUCH AS
INORGANIC SALTS/ SMALL ORGANIC MOLECULES (GLUCOSE,
SUCROSE) HAVE TO BE SEPARATED.
• USES A MEMBRANE THAT IS PARTIALLY PERMEABLE TO PERFORM
THE SEPARATION (LIKE IN RO), BUT NF PORES >> RO PORES
• CAN OPERATE AT MUCH LOWER PRESSURES, AND PASSES SOME OF
THE INORGANIC SALTS DUE TO LARGER PORE SIZE
• PORE SIZE :- 0.5-10 NM
• PRESSURE : 10-30 BAR
REVERSE OSMOSIS (RO) (HYPER FILTRATION):
• SPECIFICALLY USED FOR THE SEPARATION OF DISSOLVED IONS FROM
WATER (DISSOLVED SOLIDS, BACTERIA, VIRUSES, SALTS, PROTEINS, AND
OTHER GERMS)
• ESSENTIALLY A PRESSURE DRIVEN MEMBRANE DIFFUSION PROCESS FOR
SEPARATING DISSOLVED SOLUTES.
• RELATIVELY A LOW ENERGY PROCESS.
• SMALLEST PORE STRUCTURE (<0.5 NM)
• ALLOWS ONLY THE SMALLEST ORGANIC MOLECULES AND
UNCHANGED SOLUTES TO PASS THROUGH THE SEMI-PERMEABLE
MEMBRANE ALONG WITH THE WATER
• >95-99% OF INORGANIC SALTS AND CHARGED ORGANICS WILL ALSO
BE REJECTED BY THE MEMBRANE DUE TO CHARGE REPULSION
ESTABLISHED AT THE MEMBRANE SURFACE
• PRESSURE:- 35-100 BAR
METHODS TO REDUCE FOULING:
a. Heat treatment
b. pH adjustament
c. Chlorination
d. Adsorption onto active carbon
a. Hydraulic cleaning
b. Mechanical cleaning
c. Chemical cleaning
ADVANTAGES:
• NO SPECIFIC CHEMICAL KNOWLEDGE IS NEEDED FOR
OPERATION
• NO COMPLEX INSTRUMENTATION
• BASIC CONCEPT IS SIMPLE TO UNDERSTAND
• SEPARATION CAN BE CARRIED OUT CONTINUOUSLY
• MEMBRANE PROCESSES CAN EASILY BE COMBINED WITH OTHER
SEPARATION PROCESSES
• SEPARATION CAN BE CARRIED OUT UNDER MILD CONDITIONS
• MEMBRANE PROPERTIES ARE VARIABLE AND CAN BE ADJUSTED
• GREATER DESIGN FLEXIBILITY IN DESIGNING SYSTEMS
• CLEAN TECHNOLOGY WITH OPERATIONAL EASE
DISADVANTAGES:
• MEMBRANES ARE RELATIVELY EXPENSIVE
• CERTAIN SOLVENTS, COLLOIDAL SOLIDS, ESPECIALLY
GRAPHITE AND OTHER RESIDUES CAN QUICKLY AND
PERMANENTLY DESTROY THE MEMBRANE SURFACES
• OIL EMULSIONS ARE NOT "CHEMICALLY SEPARATED," SO
SECONDARY OIL RECOVERY CAN BE DIFFICULT.
• SYNTHETICS ARE NOT EFFECTIVELY TREATED BY THIS METHOD
• MEMBRANE FOULING;
• LOW MEMBRANE LIFETIME;
APPLICATIONS:
• CONCENTRATION: THE DESIRED COMPONENT
IS PRESENT IN A LOW CONCENTRATION AND
SOLVENT HAS TO BE REMOVED;
• PURIFICATION: UNDESIRABLE IMPURITIES
HAVE TO BE REMOVED;
• FRACTIONATION: A MIXTURE MUST BE
SEPARATED INTO TWO OR MORE DESIRED
COMPONENTS.
Membrane technology

Membrane technology

  • 2.
    WHAT IS AMEMBRANE? It is defined essentially as a “Barrier which separates 2 phases & restricts transport of various molecules in a selective manner”. Driven by •Pressure •Concentration •Temperature •Electrical potential Gradients It can be • Thick/Thin • Liquid/Solid • Symmetric/Asymmetric • Natural/Synthetic • Neutral/Charged • Homogeneous/Heterog- eneous
  • 3.
    MATERIALS USED: Synthetic polymericmembranes: Ceramic membranes Teflon PolyVinyliDineFluoride PolyPropylene PolyEthylene Cellulose esters PolyCarbonate PSf/PES PolyImide/PolyEtherImide PolyEtherEtherKetoneAlumina, Al2O3 Silicium Carbide, SiC
  • 4.
    MEMBRANE MODULES: • PLATE-AND-FRAMEMODULE • SPIRAL-WOUND MODULE • HOLLOW-FIBER MODULE
  • 5.
    WORKING MECHANISM: • MEMBRANEPROCESS: THE FEED STREAM IS DIVIDED INTO TWO STREAMS: • RETENTATE (CONCENTRATE) STREAM • PERMEATE STREAM • EITHER THE CONCENTRATE OR PERMEATE STREAM IS THE PRODUCT OF OUR INTEREST.
  • 6.
  • 7.
    IDEALMEMBRANE Permeate Feed Driving ForceREALMEMBRANE Phase1Phase 2 SCH. REPRESENTATION OF MEMBRANE SEPARATION:
  • 8.
    WHAT IS AMEMBRANE? I
  • 10.
    MEMBRANE PROCESSES: • FIRSTGENERATION MEMBRANE PROCESSES • MICROFILTRATION (MF) • ULTRAFILTRATION (UF) • NANOFILTRATION (NF) • HYPER FILTRATION (HF) /REVERSE OSMOSIS (RO) • ELECTRO DIALYSIS (ED) • SECOND GENERATION MEMBRANE PROCESSES • MEMBRANE DISTILLATION (MD)
  • 11.
    MICROFILTRATION (MF): • SEPARATESSUSPENDED SOLIDS AND SOME COLLOIDAL MATERIALS (>0.1Μ) FROM A FEED STREAM. • THE CONCENTRATE REQUIRES PERIODIC REMOVAL OR CLEANING TO PREVENT THE EVENTUAL PLUGGING OF MEMBRANE FEED PASSAGE WAYS. • PORE SIZE : 0.1- 5 MICROMETRE • PRESSURE : 1-10 BAR
  • 12.
    ULTRAFILTRATION (UF): • SEPARATESCOLLOIDAL MATERIAL, EMULSIFIED OILS, MICRO BIOLOGICAL MATERIALS, AND LARGE ORGANIC MOLECULES. • SOMEWHAT DEPENDENT ON CHARGE OF THE PARTICLE, AND IS MUCH MORE CONCERNED WITH THE SIZE OF THE PARTICLE. • PORE SIZES RANGES: 1-100 NM • PRESSURE :1-10 BAR • TYPICALLY NOT EFFECTIVE AT SEPARATING ORGANIC STREAMS
  • 13.
    NANOFILTRATION (NF): • USEDWHEN LOW MOLECULAR WEIGHT SOLUTES SUCH AS INORGANIC SALTS/ SMALL ORGANIC MOLECULES (GLUCOSE, SUCROSE) HAVE TO BE SEPARATED. • USES A MEMBRANE THAT IS PARTIALLY PERMEABLE TO PERFORM THE SEPARATION (LIKE IN RO), BUT NF PORES >> RO PORES • CAN OPERATE AT MUCH LOWER PRESSURES, AND PASSES SOME OF THE INORGANIC SALTS DUE TO LARGER PORE SIZE • PORE SIZE :- 0.5-10 NM • PRESSURE : 10-30 BAR
  • 14.
    REVERSE OSMOSIS (RO)(HYPER FILTRATION): • SPECIFICALLY USED FOR THE SEPARATION OF DISSOLVED IONS FROM WATER (DISSOLVED SOLIDS, BACTERIA, VIRUSES, SALTS, PROTEINS, AND OTHER GERMS) • ESSENTIALLY A PRESSURE DRIVEN MEMBRANE DIFFUSION PROCESS FOR SEPARATING DISSOLVED SOLUTES. • RELATIVELY A LOW ENERGY PROCESS. • SMALLEST PORE STRUCTURE (<0.5 NM) • ALLOWS ONLY THE SMALLEST ORGANIC MOLECULES AND UNCHANGED SOLUTES TO PASS THROUGH THE SEMI-PERMEABLE MEMBRANE ALONG WITH THE WATER • >95-99% OF INORGANIC SALTS AND CHARGED ORGANICS WILL ALSO BE REJECTED BY THE MEMBRANE DUE TO CHARGE REPULSION ESTABLISHED AT THE MEMBRANE SURFACE • PRESSURE:- 35-100 BAR
  • 16.
    METHODS TO REDUCEFOULING: a. Heat treatment b. pH adjustament c. Chlorination d. Adsorption onto active carbon a. Hydraulic cleaning b. Mechanical cleaning c. Chemical cleaning
  • 17.
    ADVANTAGES: • NO SPECIFICCHEMICAL KNOWLEDGE IS NEEDED FOR OPERATION • NO COMPLEX INSTRUMENTATION • BASIC CONCEPT IS SIMPLE TO UNDERSTAND • SEPARATION CAN BE CARRIED OUT CONTINUOUSLY • MEMBRANE PROCESSES CAN EASILY BE COMBINED WITH OTHER SEPARATION PROCESSES • SEPARATION CAN BE CARRIED OUT UNDER MILD CONDITIONS • MEMBRANE PROPERTIES ARE VARIABLE AND CAN BE ADJUSTED • GREATER DESIGN FLEXIBILITY IN DESIGNING SYSTEMS • CLEAN TECHNOLOGY WITH OPERATIONAL EASE
  • 18.
    DISADVANTAGES: • MEMBRANES ARERELATIVELY EXPENSIVE • CERTAIN SOLVENTS, COLLOIDAL SOLIDS, ESPECIALLY GRAPHITE AND OTHER RESIDUES CAN QUICKLY AND PERMANENTLY DESTROY THE MEMBRANE SURFACES • OIL EMULSIONS ARE NOT "CHEMICALLY SEPARATED," SO SECONDARY OIL RECOVERY CAN BE DIFFICULT. • SYNTHETICS ARE NOT EFFECTIVELY TREATED BY THIS METHOD • MEMBRANE FOULING; • LOW MEMBRANE LIFETIME;
  • 19.
    APPLICATIONS: • CONCENTRATION: THEDESIRED COMPONENT IS PRESENT IN A LOW CONCENTRATION AND SOLVENT HAS TO BE REMOVED; • PURIFICATION: UNDESIRABLE IMPURITIES HAVE TO BE REMOVED; • FRACTIONATION: A MIXTURE MUST BE SEPARATED INTO TWO OR MORE DESIRED COMPONENTS.