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Marco Buoni
VicePresident, AREA
Air Conditioning & Refrigeration European contractors’ Association
(www.area-eur.be)
Secretary General Italian Association of Refrigeration Technician, ATF
(www.associazioneATF.org)
European F-gas Regulation 517/2014
implications for the refrigeration and
air conditioning sector
Milano
18th
March 2016
Prevent leakage and emissions
•Emission prevention and leak checks
•Control of by-production
•End of life treatment of products and equipment
•Training and qualification
•Information for users (labelling, product infos)
Avoid the use of F-gases
•Training and qualification on alternative refrigerants
and technologies
•Ban on new applications
•Ban on uses
•Phase-down of HFC supply (quotas)
EU Revision of Fgas regulation (2014/517/EC)
Two strategies to reduce emissions
Main points of 517/2015
• Definitions Article 2
– Fluorinated greenhouse gases
– “recovery”, “recycling” and “reclamation”
• Leakage prevention and treatment Articles 4 and 5
– refrigeration units of refrigerated trucks and trailers (NEW)
– Leak checks based on CO2-equivalent quantities of fluorinated
greenhouse gases
• Training & certification Article 10
• Bans Article 11 + Annex III
• Delivery of f-gases Article 11(4) + Article 6(3) and (4)
• Service ban Article 13(3)
• Phase-down of HFCs Articles 15-18 + Annexes V and VI
Everything based on ton eq. of CO2 (art. 4-5
•Threshold
Leak checks based on CO2-equivalent quantities of fluorinated greenhouse gases
The new Regulation replaces thresholds expressed weight of fluorinated greenhouse gases by
thresholds expressed in tonnes of CO2-equivalent quantities. Article 2, §7 defines ‘tonnes of CO2-
eq as “a quantity of greenhouse gases expressed as the product of the weight of the greenhouse
gases in metric tonnes and their global warming potential”.
Refrigerant GWP
5 tonnes CO2-eq
(kg)
50 tonnes CO2-
eq (kg)
500 tonnes CO2-
eq (kg)
R32 675 7.4 74 740.7
R134a 1430 3.5 34.96 349.6
R245fa 1030 4.85 48.5 485
R404a 3922 1.27* 12.7 127
R407A 2107 2.37* 23.7 237
R407C 1774 2.8* 28 281.8
R407F 1850 2.7* 27 270
R410A 2088 2.39* 23.9 239
R422D 2729 1.8* 18.3 183
R437A 2550 1.96* 19.6 196
R507A 3985 1.25* 12.5 125
R1234yf 4 1,250 12,500 125,000
R1234ze 7 714 7,142.8 71,428
Equivalence: refrigerant quantity
Summary of certification requirements
Installation,
servicing,
maintenance
Repair Decommissioning
Leakage
checking
Recovery
Stationary
RACHP
equipment
Refrigerated
trucks & trailers
A/C in road
vehicles
Directive
2006/40
(1)
A/C in road
vehicles
Directive
2006/40
(2)
Company Natural person
(1) Personnel must be appropriately qualified, i.e. hold at least a training attestation
(2) Personnel must be appropriately qualified, no formal training attestation required
Training and Certification (art. 10)
8.   Member States shall ensure that all natural persons
holding certificates under certification programmes
provided for in paragraphs 1 and 7 have access to
information regarding each of the following:
(a) technologies referred to point (e) of paragraph 3
9. Member States shall ensure the availability of training
for natural persons who wish to update their knowledge in
relation to the matters referred to in paragraph 3
EU project «Real Alternatives» to
to comply to 517/14 Article 10
Training and Certification
www.realalternatives.eu
Training and Certification (2) (art. 10)
Bans included in F-Gas Regulation (art. 11 )
The first ban is the much-touted service and maintenance ban
on high-GWP refrigerants (ex. R404, R507) over 2500 GWP,
which come in 2020
Reclaimed and Rigenerated up to 2030
Service ban (art. 13)
 Established undertakings will receive a quota corresponding to 89% of its
reference value.
 Remaining 11% allocated
for new undertakings.
 Violation of quota will be
punished by 200% of
exceeded volume.
 From 1/1 2017 will
volumes from pre charged equipment be included in the quota,
corresponding to approx. 11% of total volume.
Year Percentage CO2 eq
Q1 Q2
2015 100 2250 89 89
2016 93 2093 83 83
2017 93 2093 83 74
2018-20 63 1418 56 50
2021-23 45 1013 40 36
2024-26 31 698 28 25
2027-29 24 540 21 19
2030 21 473 19 17
Supplier quota
Phase down of HFCs (art. 15)
Year Percentage CO2 eq
2015 100 2250
2016 93 2093
2017 93 2093
2018-20 63 1418
2021-23 45 1013
2024-26 31 698
2027-29 24 540
2030 21 473
Possible Implications for service (art. 11+13+15)
•Lack of some type of refrigerants especially the high GWP ones
(R404a, R507)
•Increase in prices of HFCs refrigerants
•Importance of recovery and recycling
•Selling equipment containing High GWP refrigerant which will
be phase down with consequences on the ordinary
maintenance and repairing, warranty
Contractors’ training with low GWP
refrigerants: mind the gap!
The use of HFCs is legislatively
decreased and consequently the use
of natural and alternative refrigerants
(flammable, toxic and high pressures)
is pushed, there will be a gap between
training offer and training needs
resulting in a shortage of trained
contractors
Solution could be starting from the F-Gas certification of
personnel adding modules for natural refrigerants
Pros / Cons refrigerants
Every refrigerant has his own application
no refrigerant
represents the ideal
solution in all cases and
for every equipment –
each cooling application
has to be looked at in its
own merits and a
professional choice must
be made taking into
account many more
factors than simply GWP
Applications Refrigerant
Industrial Refrigeration HFO 1234ze (?)*
All kind of Industrial Ref. Ammonia
Cascade systems Carbon Dioxide + Ammonia
Secondary fluids Carbon Dioxide
Commercial Refrigeration HFO 1234ze*
Cabinets Hydrocarbons
Bottle coolers Hydrocarbons
Supermarkets Carbon Dioxide
Domestic Refrigeration
freezers Hydrocarbons
Air Conditioning R32
Heat Pumps Hot Water Carbon Dioxide Trans-critical
Large Chillers Ammonia
Small Monobloc Air Conditioning Hydrocarbons
Automotive HFO 1234yf
Some Applications of
low GWP alternative refrigerants
From AREA
guidance on LOW
GWP refrigerants
*more applications for
HFOs and HFO blends will
probably be developed
with full commercialisation
of the refrigerants
Where can I find information?
AREA
info@area-eur.be | www.area-eur.be
Conclusion: Important messages to
contractors and end users
1. The new F-Gas Regulation is a good decision.
2. Make sure existing systems are tight and well maintained.
3. Make no new installations with high-GWP refrigerants (i.e. R404A
or R507)
4. Investigate if systems need to be leak checked or if the interval
have changed
5. End users with high-GWP refrigerant systems should already now
plan for a replacement.
6. Knowledge is key – skill will always pay off.
THANK YOU!
Email: buoni@centrogalileo.it
Marco Buoni
VicePresident, AREA Air Conditioning & Refrigeration European contractors’ Association (www.area-eur.be)
Secretary General Italian Association of Refrigeration Technician, ATF (www.associazioneATF.org)

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MCE 2016 - M. Buoni - AREA

  • 1. Marco Buoni VicePresident, AREA Air Conditioning & Refrigeration European contractors’ Association (www.area-eur.be) Secretary General Italian Association of Refrigeration Technician, ATF (www.associazioneATF.org) European F-gas Regulation 517/2014 implications for the refrigeration and air conditioning sector Milano 18th March 2016
  • 2. Prevent leakage and emissions •Emission prevention and leak checks •Control of by-production •End of life treatment of products and equipment •Training and qualification •Information for users (labelling, product infos) Avoid the use of F-gases •Training and qualification on alternative refrigerants and technologies •Ban on new applications •Ban on uses •Phase-down of HFC supply (quotas) EU Revision of Fgas regulation (2014/517/EC) Two strategies to reduce emissions
  • 3. Main points of 517/2015 • Definitions Article 2 – Fluorinated greenhouse gases – “recovery”, “recycling” and “reclamation” • Leakage prevention and treatment Articles 4 and 5 – refrigeration units of refrigerated trucks and trailers (NEW) – Leak checks based on CO2-equivalent quantities of fluorinated greenhouse gases • Training & certification Article 10 • Bans Article 11 + Annex III • Delivery of f-gases Article 11(4) + Article 6(3) and (4) • Service ban Article 13(3) • Phase-down of HFCs Articles 15-18 + Annexes V and VI
  • 4. Everything based on ton eq. of CO2 (art. 4-5 •Threshold Leak checks based on CO2-equivalent quantities of fluorinated greenhouse gases The new Regulation replaces thresholds expressed weight of fluorinated greenhouse gases by thresholds expressed in tonnes of CO2-equivalent quantities. Article 2, §7 defines ‘tonnes of CO2- eq as “a quantity of greenhouse gases expressed as the product of the weight of the greenhouse gases in metric tonnes and their global warming potential”. Refrigerant GWP 5 tonnes CO2-eq (kg) 50 tonnes CO2- eq (kg) 500 tonnes CO2- eq (kg) R32 675 7.4 74 740.7 R134a 1430 3.5 34.96 349.6 R245fa 1030 4.85 48.5 485 R404a 3922 1.27* 12.7 127 R407A 2107 2.37* 23.7 237 R407C 1774 2.8* 28 281.8 R407F 1850 2.7* 27 270 R410A 2088 2.39* 23.9 239 R422D 2729 1.8* 18.3 183 R437A 2550 1.96* 19.6 196 R507A 3985 1.25* 12.5 125 R1234yf 4 1,250 12,500 125,000 R1234ze 7 714 7,142.8 71,428 Equivalence: refrigerant quantity
  • 5. Summary of certification requirements Installation, servicing, maintenance Repair Decommissioning Leakage checking Recovery Stationary RACHP equipment Refrigerated trucks & trailers A/C in road vehicles Directive 2006/40 (1) A/C in road vehicles Directive 2006/40 (2) Company Natural person (1) Personnel must be appropriately qualified, i.e. hold at least a training attestation (2) Personnel must be appropriately qualified, no formal training attestation required Training and Certification (art. 10)
  • 6. 8.   Member States shall ensure that all natural persons holding certificates under certification programmes provided for in paragraphs 1 and 7 have access to information regarding each of the following: (a) technologies referred to point (e) of paragraph 3 9. Member States shall ensure the availability of training for natural persons who wish to update their knowledge in relation to the matters referred to in paragraph 3 EU project «Real Alternatives» to to comply to 517/14 Article 10 Training and Certification www.realalternatives.eu Training and Certification (2) (art. 10)
  • 7. Bans included in F-Gas Regulation (art. 11 )
  • 8. The first ban is the much-touted service and maintenance ban on high-GWP refrigerants (ex. R404, R507) over 2500 GWP, which come in 2020 Reclaimed and Rigenerated up to 2030 Service ban (art. 13)
  • 9.  Established undertakings will receive a quota corresponding to 89% of its reference value.  Remaining 11% allocated for new undertakings.  Violation of quota will be punished by 200% of exceeded volume.  From 1/1 2017 will volumes from pre charged equipment be included in the quota, corresponding to approx. 11% of total volume. Year Percentage CO2 eq Q1 Q2 2015 100 2250 89 89 2016 93 2093 83 83 2017 93 2093 83 74 2018-20 63 1418 56 50 2021-23 45 1013 40 36 2024-26 31 698 28 25 2027-29 24 540 21 19 2030 21 473 19 17 Supplier quota Phase down of HFCs (art. 15) Year Percentage CO2 eq 2015 100 2250 2016 93 2093 2017 93 2093 2018-20 63 1418 2021-23 45 1013 2024-26 31 698 2027-29 24 540 2030 21 473
  • 10. Possible Implications for service (art. 11+13+15) •Lack of some type of refrigerants especially the high GWP ones (R404a, R507) •Increase in prices of HFCs refrigerants •Importance of recovery and recycling •Selling equipment containing High GWP refrigerant which will be phase down with consequences on the ordinary maintenance and repairing, warranty
  • 11. Contractors’ training with low GWP refrigerants: mind the gap! The use of HFCs is legislatively decreased and consequently the use of natural and alternative refrigerants (flammable, toxic and high pressures) is pushed, there will be a gap between training offer and training needs resulting in a shortage of trained contractors Solution could be starting from the F-Gas certification of personnel adding modules for natural refrigerants
  • 12. Pros / Cons refrigerants Every refrigerant has his own application
  • 13. no refrigerant represents the ideal solution in all cases and for every equipment – each cooling application has to be looked at in its own merits and a professional choice must be made taking into account many more factors than simply GWP Applications Refrigerant Industrial Refrigeration HFO 1234ze (?)* All kind of Industrial Ref. Ammonia Cascade systems Carbon Dioxide + Ammonia Secondary fluids Carbon Dioxide Commercial Refrigeration HFO 1234ze* Cabinets Hydrocarbons Bottle coolers Hydrocarbons Supermarkets Carbon Dioxide Domestic Refrigeration freezers Hydrocarbons Air Conditioning R32 Heat Pumps Hot Water Carbon Dioxide Trans-critical Large Chillers Ammonia Small Monobloc Air Conditioning Hydrocarbons Automotive HFO 1234yf Some Applications of low GWP alternative refrigerants From AREA guidance on LOW GWP refrigerants *more applications for HFOs and HFO blends will probably be developed with full commercialisation of the refrigerants
  • 14. Where can I find information? AREA info@area-eur.be | www.area-eur.be
  • 15. Conclusion: Important messages to contractors and end users 1. The new F-Gas Regulation is a good decision. 2. Make sure existing systems are tight and well maintained. 3. Make no new installations with high-GWP refrigerants (i.e. R404A or R507) 4. Investigate if systems need to be leak checked or if the interval have changed 5. End users with high-GWP refrigerant systems should already now plan for a replacement. 6. Knowledge is key – skill will always pay off.
  • 16. THANK YOU! Email: buoni@centrogalileo.it Marco Buoni VicePresident, AREA Air Conditioning & Refrigeration European contractors’ Association (www.area-eur.be) Secretary General Italian Association of Refrigeration Technician, ATF (www.associazioneATF.org)

Editor's Notes

  1. Sono onorato di essere qui a presentarvi la situazione europea della regolamentazione Sulla riduzione nell’uso dei refrgieranti HFC Sono il VicePresidente dell’Associazione Europea AREA e segretario dell’associazione Italiana ATF, senonche direttore del Centro Studi Galileo In modo che tutti i partecipanti possano seguire ho preparato la presentazione in inglese Mentre ovviamente io parlerò in italiano con la traduzione dei gentili interpreti.
  2. La nuova regolamentazione vuole oviamente prevenire le perdite e le coseguenti Emissioni di gas, controllandole periodicamente gli impianti con grandi quantitativi Vuole controllare la fine vita degli impianti per garantire che non venga emesso Refrigerante Formazione e certificazione Informazioni per gli utilizzatori, etichette, logbook, libretti di impianto etc… Scoraggiare l’uso dei gas fluorurati Nuovamente con corsi e qualificazione su nuovi gas alternativi Divieto di usarli in certe applicazioni Divieti nell’uso nel service Eliminazione graduale della loro diffusione tramite un phase down
  3. La nuova 517/2015 si divide quindi per i punti principali in Articolo 2 definizioni Gas fluorurati Recupero, reciclo e reclamation Articolo 4 e 5 prevenzioni alle perdite Aggiunti i trasporti refrigerati e i container Controllo perdite basati sulla CO2 equivalente Articolo 10 Formazione e Certificazione Articolo 11 Eliminazione in alcune applicazioni Articolo 11 Consegna degli Fgas Articolo 13 Divieto di utilizzo nel service Articolo 15-18 Eliminazione graduale del loro uso tramite Quote
  4. Tutto viene ora basato sulle tonnellate equivalenti di CO2 Cvhe rappresenta l’impatto ambientale effetto di riscaldamento golbale della sostanza Equivale a quanto questa sostanza equivale alla CO2 per il riscaldamento globale Si ottiene moltiplicando il GWP della sostanza report IPCC moltiplicato per la quantità in kg di sostanza Per esempio R134a con un GWP di 1430. un kg per errore emesso in atmosfera corrisponde a 1, 43 tonnellate equivalenti di CO2 Corrisponde per fare un altro esempio ad una automobile utilitaria, questa emette la stessa quantità di CO2 cioè 1430 kg di CO2 se percorresse 10.000 km. Rifacendoci quindi alla ispezione periodica degli impianti questa viene fatta su impianti che hanno un quantitativo di refrgierante pari a più di 5 ton eq di CO2 , ogni anno , ogni 6 mesi, ogni 3 mesi.
  5. Dicevamo che solo persone certificate possono svolgere questo lavoro e quindi da questa tabella si evince che i tecnici che svolgono installazione devono svolgere sia la certificazione delle persone che quelle dell’azienda, quest’ultima serve a verificare che ci siano le procedure per gestire correttamente il refrigerante e che si abbia tutta la strumentazione necessaria Categoria 3 recupero del refrigerante e categoria 4 controllo perdite non necessitano di certificazione dell’azienda I camion refrigerati e i container refrigerati solo certificazione del personale Formazione per le automobili e qualificazione per tutti gli altri veicoli.
  6. Revision of the F-Gas Regulationpossible measures: Refrigerazione domestica Refrigerazione commerciale Refrigerazione fissa Refrigerazione centralizzata per impianto comerciali con più di 40 kW per lo più supermercati ?? Condizionatori monoblocco tipo pinguino delonghi Split
  7. Revision of the F-Gas Regulationpossible measures: Per il service non si usa più dal 2020 refrigerante con più di 2500 GWp ma solo reciclato o rigenerato
  8. 89% va a chi già è sul mercato Il restante 11% ai nuovi ingressi nuovi distributori o produttori Dal 2017 anche il refrigerante contenuto negli impianti precaricati importati in Europa verrà incluso nelle quote. Per cui se una aziende extra EU che vuole vendere in Europa non ha quote dovrà vendere macchine scariche di refrigerante. Le aziende europee acquistano gas da produttori interni le quote sono già conteggiati da loro. Le quote sono state date ai distributori, produttori che ne hanno fatto richiesta secondo lo storico nella media degli anni 2009-2012 Si vede inoltre in questo grafico il GWP medio dei refrigeranti che verranno immessi sul mercato per ogni periodo, Fin dal prossimo anno un gas refrigerante con GWP = a 2088 come l’R410a sarà considerato alto e quindi da evitare il più possibile perché toglierà quote velocemente
  9. Per i Tecnici del Freddo e quindi il service le implicazioni sono Riduzione di refrigeranti a GWP elevati Aumento dei prezzi, della scorsa settimana la comunicazione di importanti produttori di un aumento di 15-20% per il 2016 Importanza del recupero e del riuso del refrigerante per avere refrigerante non incluso nelle quote da utilizzare Non vendere più macchinari di ari condizionata o refrigerazione contenenti gas ad alto GWP – perfino l’R410 è considerato un refrigerante ad alto GWP
  10. Quindi per questo motivo bisogna passare a refrigeranti con più basso GWP, naturali, idrocarburi, ammoniaca, CO2 oppure i nuovi gas sintetici HFO o loro miscele Questo hanno problemi di infiammabilità, tossicità, alte pressioni ed in generale Differenze con i gas attualmente conosciuti Per cui AREA propone una certificazione delle persone obbligatoria, come già avviene Ad esempio in Olanda a complemento della certificazione Fgas
  11. Pros / Cons refrigerants (2) Every refrigerant has pro and cons HFCs high GWP , very high familiarity Ammonia toxicity and flammability CO2 high pressures Every refrigerant has his own preferred application
  12. Alcuni esempi di refrigeranti alternativi a seconda della applicazione Nessun refrigerante come invece era in passato rappresenta la soluzione ideale Anche nell’aria condizionata l’R410a con GWP pari a 2088 sarà avvicinandoci al 2030 un refrigerante ad alto GWP
  13. Messaggio importante La regolamentazione fgas è una buona decisione Controllare che tutti gli impianti siano ben sigillati, non usino parti meccaniche ma solo parti saldate Non fare nuove installazioni con refrigeranti ad alto GWP R404 e R507 Vedere se il proprio impianto ha fatto il salto da una fascia più bassa ad una più alta, cioè se magari prima della modifica Chi ha impianti con alto GWP già ora deve pensare ad un sostituto La conoscenza paga sempre
  14. To preserve our glacier, our climate and our environment we should change refrigerants and cut CO2 emissions but we should do it with competence. Thank you.