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Technological innovations in refrigeration and air conditioning
CENTRO STUDI GALILEO
Milan, 17.03.2016
COMPRESSORS AND APPLICATIONS
FOR HFO
Piero Trevisan // BITZER Italia Srl
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 2
Compact screw compressors for HFO
 Compact screw compressor range
 Common product feature
 Application range with new refrigerants
 Performance level
 Lubricants
 Safe operation
Summary
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 3
Compact screw compressors for HFO
HFO -READY
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 4
CSH Compact Screw Compressors for HFO
CSH/CSW Series
HFO ReadyCSH95113-320Y
 Extensive qualification program completed
 Released for HFO’s and HFO/HFC blends
 HFO’s implementation in BITZER software
 35 different models (HFO – READY)
 Displacement: 137m³/h -1120m³/h @50Hz
 CSH series optimized for high SDT
 CSW series optimized for low SDT
 Infinite or 4-Step capacity control: 25%-100%
 Highest energy efficiency in its class
 Lowest sound levels in its class
HFO -READY
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 5
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSW series with R1234yf (like with R134a)
 Refrigeration oil: BSE170L (like with R134a)
15
20
25
30
35
40
45
50
55
60
-20 -15 -10 -5 0 5 10 15
Condensingtemperature[°C]
Evaporating temperature [°C]
CSW / R1234yf
CSW
CR ≤ 75%
Δtoh = 10 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 6
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSW series with R1234yf (like with R134a)
 Refrigeration oil: BSE170L (like with R134a)
15
20
25
30
35
40
45
50
55
60
-20 -15 -10 -5 0 5 10 15
Condensingtemperature[°C]
Evaporating temperature [°C]
CSW / R1234yf
CSW
CR ≤ 75%
Δtoh = 10 K
BSE170L
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 7
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSW series with R1234ze(E) (like with R134a)
 Refrigeration oil: BSE170L (like with R134a)
15
20
25
30
35
40
45
50
55
60
-20 -15 -10 -5 0 5 10 15
Condensingtemperature[°C]
Evaporating temperature [°C]
CSW / R1234ze(E)
CSW
CR ≤ 75%
Δtoh = 10 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 8
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSW series with R1234ze(E) (like with R134a)
 Refrigeration oil: BSE170L (like with R134a)
15
20
25
30
35
40
45
50
55
60
-20 -15 -10 -5 0 5 10 15
Condensingtemperature[°C]
Evaporating temperature [°C]
CSW / R1234ze(E)
CSW
CR ≤ 75%
Δtoh = 10 K
BSE170L
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 9
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSH series with R1234yf (like with R134a)
 Refrigeration oil: BSE170 (like with R134a)
15
20
25
30
35
40
45
50
55
60
65
70
75
-25 -20 -15 -10 -5 0 5 10 15 20 25 30
Condensingtemperature[°C]
Evaporating temperature [°C]
CSH / R1234yf
CSH / Motor 1
CSH / Motor 2
CR ≤ 75%
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 10
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSH series with R1234yf (like with R134a)
 Refrigeration oil: BSE170 (like with R134a)
15
20
25
30
35
40
45
50
55
60
65
70
75
-25 -20 -15 -10 -5 0 5 10 15 20 25 30
Condensingtemperature[°C]
Evaporating temperature [°C]
CSH / R1234yf
CSH / Motor 1
CSH / Motor 2
CR ≤ 75%
BSE170
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 11
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSH series with R1234ze(E) (only Motor 2)
 Refrigeration oil: BSE170 (like with R134)
15
20
25
30
35
40
45
50
55
60
65
70
75
-20 -15 -10 -5 0 5 10 15 20 25 30
Condensingtemperature[°C]
Evaporating temperature [°C]
CSH / R1234ze(E)
CSH / Motor 1
CR ≤ 75%
Δtoh = 10 K
2
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 12
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Application limits of CSH series with R1234ze(E) (only Motor 2)
 Refrigeration oil: BSE170 (like with R134)
15
20
25
30
35
40
45
50
55
60
65
70
75
-20 -15 -10 -5 0 5 10 15 20 25 30
Condensingtemperature[°C]
Evaporating temperature [°C]
CSH / R1234ze(E)
CSH / Motor 1
CR ≤ 75%
Δtoh = 10 K
2
BSE170
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 13
CSH for HFO application limits
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 14
Performance level of compact screw compressors
with R1234yf and R1234ze(E)
/ R1234yf for medium-temperature refrigeration and air-conditioning
/ R1234ze(E) for medium-temperature refrigeration, air-conditioning and
high-temperature heat pumps
0
5
10
15
20
25
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
Vapourpressure[bar]
Temperature [°C]
R1234yf
R1234ze(E)
R134a
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 15
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ CSH and CSW series
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
100%
105%
Qo Pe COP/EER
CSW9593-210Y (3°C / 45°C / 10 K)
R134a
R1234yf
R1234ze
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 16
Performance level of compact screw compressors
with R1234yf and R1234ze(E)
R1234yf
Cooling capacity and efficiency (full and part load) very similar to R134a
R1234ze(E)
Efficiency very similar to R134a
Cooling capacity about 25% less than with R134a
R1234yf slightly better in case of low condensing temperature
R1234ze(E) slightly better in case of high condensing temperature
Both refrigerants match very well with screw compressors!
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 17
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ R134a has a higher isentropic exponent than HFO refrigerants
 At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 15 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 18
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ R1234ze(E) has a lower isentropic exponent than R134a
 At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 10 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 19
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ R1234yf has the lowest isentropic exponent
 At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 7 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 20
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ R1234yf has the lowest isentropic exponent
 At to = 5°C; tc = 25°C; Δtoh = 10 K is (DGT – tc) = 14 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 21
APPLICATIONS ON PURE HFO REFRIGERANTS:
SCREW COMPRESSORS
/ Difference between discharge gas temperature and condensing
temperature
to/tc Δtoh (K) R134a R1234ze(E) R1234yf
5°C/25°C 5 K (DGT – tc) = 14 K (DGT – tc) = 11 K (DGT – tc) = 9 K
10 K (DGT – tc) = 19 K (DGT – tc) = 16 K (DGT – tc) = 14 K
5°C/35°C 5 K (DGT – tc) = 14 K (DGT – tc) = 10 K (DGT – tc) = 7 K
10 K (DGT – tc) = 19 K (DGT – tc) = 15 K (DGT – tc) = 12 K
5°C/45°C 5 K (DGT – tc) = 15 K (DGT – tc) = 10 K (DGT – tc) = 7 K
10 K (DGT – tc) = 20 K (DGT – tc) = 15 K (DGT – tc) = 12 K
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 22
Lubricant choice
CHEMICAL STABILITY OF REFRIGERANT AND OIL
/ No long-term experience with HFO refrigerants
/ Water content increases oil acidity (POE). Oil acidity test to be done as
good engineering practice.
Compact screw CSH Standard Oil BSE170
Compact screw CSW Standard Oil BSE170L
OIL SELECTION
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 23
Safety & Flammability
TO ASSEMBLE A SAFE SYSTEM WITH HFO REFRIGERANTS
CSH/CSW screw compressors
are approved for HFO
+
Individual risk assessment considering
current standards and regulations
Safety risks
Flammability
Formation of hydrofluoric acid
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 24
SAFE SYSTEMS WITH HFO REFRIGERANTS
/ Differences between R1234yf and R1234ze(E)
 Higher requirements for transport and storage for R1234yf
according to safety data sheet
 R1234yf is flammable and special requirements apply (e.g.
special driving license), while R1234ze(E) is non-flammable
 Higher requirements for design and production of pipework and
heat exchangers for R1234yf in the PED 2014/68/EU
 R1234yf is classified in fluid group 1 (dangerous substances),
while R1234ze(E) is in fluid group 2 (all other substances)
IMPORTANT BACKGROUND INFORMATION
R1234yf R1234ze(E)
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 25
SAFE SYSTEMS WITH HFO REFRIGERANTS
/ For all refrigeration systems, R1234ze(E) is flammable
(R1234yf is also flammable)
 Industrial standards (e.g. prEN 378-1:2013) are applied
 Test temperature of the flammability test (60°C) is higher than
the one considered for the safety data sheet (20°C) and
PED 2014/68/EU
/ It is highly recommended to do an individual risk assessment of
the system with help of certified bodies and experts
IMPORTANT BACKGROUND INFORMATION
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 26
SAFE SYSTEMS WITH HFO REFRIGERANTS
/ The followings ones are examples of industrial standards,
international and local regulations for the system manufacturer
 Machinery directive: 2006/42/EC
 Safety requirements for refrigeration systems: e.g. EN 378
 Workplace safety regulations
 Product safety regulations: e.g. PED 2014/68/EU
 Operational safety and accident prevention
 ATEX directives: e.g. 2014/34/EU and 1999/92/EC
 Internal regulations from end user
/ Further standards and regulations might apply
THE RISK ASSESSMENT FOR THE SYSTEM
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 27
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 28
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control Cabinet © Rittal
Motor protection device power supply
Fault relay
Oil heater
Oil supply monitoring
HP switch
Head fan
SU
CRII
CIC
Oil level regulator
Long & extensive wiring
• System controller
• Time-delay relays
• Fittings
• Terminal strips
• Alarm indicators
DGT sensor (PTC)
Motor PTC
sensor
Today’s Situation
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 29
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Module power supply
Fault relay
Control signal 0..10 V
Motor contactor control signal
Modbus
Compressor start signal
CM-RC-01
Control Cabinet © Rittal
Oil heater
Oil supply monitoring
HP switch
Head fan
SU
CRII
CIC
DGT sensor (PT1000)
Motor PTC
sensor
• System
controller
Future Situation
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 30
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Installation and
life-cycle costs
Value for the
customer
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 31
SYSTEM SIMPLIFICATION
DATALOG & COMMUNICATION
CONTROL
/ Compressor Start (DOL, PW, Y/Δ)
/ Oil heater
/ Head fan
/ SU,CRII and CIC
/ Oil level regulator
/ Less components
/ Less design time
/ Quick diagnosis
/ Easier installation and operation
/ Motor temperature
/ Discharge gas temperature
/ Oil supply (OLC-D1 and DP-1)
/ High Pressure (Compressor Safety)
/ Application Limits
/ Compressor operation statistics
/ BEST software (Wireless
communication)
/ Modbus
/ LED indicators
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
MONITORING & DIAGNOSIS
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 32
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
/ Compressor start
 Direct-On-Line: control signal for motor contactor
 PW and Y/Δ: control signal for motor contactors and
cut-in time-delay relays included
/ Oil heater
 Activation during compressor standstill
 Deactivation during compressor operation
/ Head fan
 Activation at DGT > 120°C (248°F)
 Activation at CR0% operation
(required for motor cooling)
Figure: Siemens
R134a
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 33
/ Start Unloading (SU)
 Either with dedicated SU cylinder head or
with the available CRII cylinder heads
/ Capacity Regulation (CRII)
 Only a 0 - 10 V control signal
from the system controller is required
 Higher system efficiency with smooth control
/ Controlled Injection Cooling (CIC)
 Improved for stable and
efficient operation at CR ≥ 50%
/ Oil level regulator
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
SU CRII
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 34
/ CRII System
 Developed for a high-switching frequency
 Capacity Regulation range: 0% .. 100%
 Accurate control with 0 – 10 V control signal from the
system controller
 Pre-programmed control logic
 Stable control of the operating conditions
 Immediate reaction to load changes
 Higher system efficiency
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 35
/ Capacity Regulation (CRII) / Application example
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
0%
50%
2 min
2,5 V
4 V
0,8 bar
0,6 bar
Discharge Pressure
Capacity step [%]
Suction Pressure
Control signal [V]
Stable reaction
Stable control
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 36
/ Capacity Regulation (CRII) / Application example
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
2 min
2,5 V
5 V
1,2 bar
0,9 bar
Discharge Pressure
Capacity step [%]
Suction Pressure
Control signal [V]
0%
50%
Stable reaction
Unstable control
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 37
/ Capacity Regulation (CRII) / Application example
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
50%
100%
2 min
7,5 V
8,7 V
1,0 bar
0,7 bar
Discharge Pressure
Capacity step [%]
Suction Pressure
Control signal [V]
Stable reaction
Unstable control
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 38
/ Capacity Regulation (CRII) / Application example
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
50%
100%
2 min
5,5 V
8,5 V
0,6 bar
0,5 bar
Discharge Pressure
Capacity step [%]
Suction Pressure
Control signal [V]
Stable reaction
High system load change
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 39
/ CIC System
 Reduced compressor
thermal load under
extreme operating
conditions
 Stable control
 Efficient system
operation
 CR ≥ 50%
automatically kept if
CIC is in operation
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
t [s]po
[bar]
CIC
impulse
t [s]
Set point
DGT
[°C]
t [s]
Set point
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 40
/ Controlled Injection Cooling (CIC) / Application example
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control
50%
100%
2 min
DGTmin
DGTmax
ON
OFF
0,1 bar
0,2 bar
CIC
Discharge Gas Temperature
Discharge Pressure
Capacity step [%]
Suction Pressure
Stable control
Stable and efficient operation
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 41
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
System Simplification
/ Less components in the switchboard
 Reduced external wiring, number of terminal strips and fittings
 No time-delay relays for compressor start and power supplies for
compressor components are required
/ Less design time
/ Quick diagnosis
 Operating conditions, compressor status and alarms are saved
 Easy maintenance and trouble-shooting through BEST software
/ Easier installation and operation
 Reduced system assembly and commissioning time
 Better and more reliable service for the end customer
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 42
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Datalog & Communication
/ Compressor operation statistics
 Operating hours; number of starts; operating conditions;
compressor load statistics; critical, warning and fault alarms
/ BEST software (FREE)
 Live monitoring of operating conditions and download of
compressor datalog for analysis
 More comfortable service with wireless communication between
module and notebook
/ Modbus
 More value for the customer with communication between
module and system controller
/ LED indicators
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 43
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Datalog & Communication
/ Compressor operation statistics and live monitoring of operating
conditions / BEST software
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 44
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Monitoring & Diagnosis
/ Motor temperature (PTC sensor)
 Detection of motor overload due to e.g. phase loss, phase
unbalance and high current consumption
/ Discharge gas temperature (PT1000 sensor)
/ Oil supply
 OLC-D1 for CE4S and DP-1 for CE4, BE5, BE6 and CE8
/ High-pressure (for compressor safety)
 AUTO reset for CE4 and CE4S (HP limiter)
 MANUAL reset for BE5, BE6 and CE8 (HP cut-out)
/ Application Limits
 Suction and discharge pressure transducers as option
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 45
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Monitoring & Diagnosis
/ High-pressure (Requirements of EN 378-2)
Refrigerant
charge
Compressor
displacement
Required protection against
excessive pressure
Remarks
< 10 kg - HP limiter with auto reset
(Type Examination)
OK for CE4 with
< 10 kg refrigerant
> 10 kg and
< 100 kg
< 25 l/s
(90 m3/h)
CE4
HP limiter with auto reset
(Type Examination)
OK for CE4
> 100 kg < 25 l/s
(90 m3/h)
CE4
HP cut-out with manual reset
(Type Examination)
HP safety cut-out with manual
reset (Type Examination)
CE4 parallel
compound with
> 100 kg refrig. is
unlikely
- > 25 l/s
(90 m3/h)
BE5, BE6, CE8
HP cut-out with manual reset
(Type Examination)
OK for BE5, BE6
and CE8
Reset
button
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 46
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Monitoring & Diagnosis
/ Application Limits
tc(SDT)
to (SST)
2 K
2 K
2 K
Fault limit: direct shut-down
Critical limit: shut-down after 30 s
Warning limit
Official application limit
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 47
Power supply to the module,
including all sensors and
components (115 Vac / 230 Vac)
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Control signal for capacity
regulation (0 - 10 V)
Control start signal for
motor contactors
(DOL, PW or Y/Δ)
Compressor
start signal
Modbus (RTU)
communication
Wireless Communication
or BEST converter
Power & Control Connections
Fault relay
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 48
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Availability
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 49
CM-RC-01 MODULE
EXTENT OF DELIVERY
Crankcase heater
2x CRII solenoid coils
(optional 3x)
HP limiter-AUTO reset (CE4)
HP cut-out-MANUAL reset (others)
PTC motor temperature
monitoring
OLC-D1 or DP-1
PT1000 discharge gas
temperature monitoring
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 50
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
Extent of delivery
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 51
Article Numbers CE4 BE5 BE6 CE8
Standard 34705101 34705103 34705105
Advanced CRII 34705102 34705104 34705106
CM-RC-01 MODULE
ON-BOARD COMPRESSOR CONTROL
+ =
Portfolio
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 52
Today
Compressor + External FIVARISPEED (since 2008)
ABB
Vacon
Schneider Siemens
Danfoss Power Electronics
(Yaskawa)
Others…
Leroy Somer
0
1,000
2,000
3,000
ECOSTAR VARISPEED
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 53
Short-term target and project partners
Introduction of external BITZER frequency inverters
for reciprocating compressors (380 – 480 V)
BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 54
Tomorrow
Compressor + External FIVARISPEED (since 2008)
ABB
Vacon
Schneider
Siemens
Danfoss
Power El.
(Yaskawa)
Others…
Leroy
Somer
VARIPACK
Still in the
main
focus where
possible
Incontri Formativi 17 marzo 2016 - P. Trevisan - BITZER

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Incontri Formativi 17 marzo 2016 - P. Trevisan - BITZER

  • 1. Technological innovations in refrigeration and air conditioning CENTRO STUDI GALILEO Milan, 17.03.2016 COMPRESSORS AND APPLICATIONS FOR HFO Piero Trevisan // BITZER Italia Srl
  • 2. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 2 Compact screw compressors for HFO  Compact screw compressor range  Common product feature  Application range with new refrigerants  Performance level  Lubricants  Safe operation Summary
  • 3. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 3 Compact screw compressors for HFO HFO -READY
  • 4. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 4 CSH Compact Screw Compressors for HFO CSH/CSW Series HFO ReadyCSH95113-320Y  Extensive qualification program completed  Released for HFO’s and HFO/HFC blends  HFO’s implementation in BITZER software  35 different models (HFO – READY)  Displacement: 137m³/h -1120m³/h @50Hz  CSH series optimized for high SDT  CSW series optimized for low SDT  Infinite or 4-Step capacity control: 25%-100%  Highest energy efficiency in its class  Lowest sound levels in its class HFO -READY
  • 5. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 5 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSW series with R1234yf (like with R134a)  Refrigeration oil: BSE170L (like with R134a) 15 20 25 30 35 40 45 50 55 60 -20 -15 -10 -5 0 5 10 15 Condensingtemperature[°C] Evaporating temperature [°C] CSW / R1234yf CSW CR ≤ 75% Δtoh = 10 K
  • 6. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 6 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSW series with R1234yf (like with R134a)  Refrigeration oil: BSE170L (like with R134a) 15 20 25 30 35 40 45 50 55 60 -20 -15 -10 -5 0 5 10 15 Condensingtemperature[°C] Evaporating temperature [°C] CSW / R1234yf CSW CR ≤ 75% Δtoh = 10 K BSE170L
  • 7. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 7 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSW series with R1234ze(E) (like with R134a)  Refrigeration oil: BSE170L (like with R134a) 15 20 25 30 35 40 45 50 55 60 -20 -15 -10 -5 0 5 10 15 Condensingtemperature[°C] Evaporating temperature [°C] CSW / R1234ze(E) CSW CR ≤ 75% Δtoh = 10 K
  • 8. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 8 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSW series with R1234ze(E) (like with R134a)  Refrigeration oil: BSE170L (like with R134a) 15 20 25 30 35 40 45 50 55 60 -20 -15 -10 -5 0 5 10 15 Condensingtemperature[°C] Evaporating temperature [°C] CSW / R1234ze(E) CSW CR ≤ 75% Δtoh = 10 K BSE170L
  • 9. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 9 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSH series with R1234yf (like with R134a)  Refrigeration oil: BSE170 (like with R134a) 15 20 25 30 35 40 45 50 55 60 65 70 75 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 Condensingtemperature[°C] Evaporating temperature [°C] CSH / R1234yf CSH / Motor 1 CSH / Motor 2 CR ≤ 75%
  • 10. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 10 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSH series with R1234yf (like with R134a)  Refrigeration oil: BSE170 (like with R134a) 15 20 25 30 35 40 45 50 55 60 65 70 75 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 Condensingtemperature[°C] Evaporating temperature [°C] CSH / R1234yf CSH / Motor 1 CSH / Motor 2 CR ≤ 75% BSE170
  • 11. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 11 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSH series with R1234ze(E) (only Motor 2)  Refrigeration oil: BSE170 (like with R134) 15 20 25 30 35 40 45 50 55 60 65 70 75 -20 -15 -10 -5 0 5 10 15 20 25 30 Condensingtemperature[°C] Evaporating temperature [°C] CSH / R1234ze(E) CSH / Motor 1 CR ≤ 75% Δtoh = 10 K 2
  • 12. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 12 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Application limits of CSH series with R1234ze(E) (only Motor 2)  Refrigeration oil: BSE170 (like with R134) 15 20 25 30 35 40 45 50 55 60 65 70 75 -20 -15 -10 -5 0 5 10 15 20 25 30 Condensingtemperature[°C] Evaporating temperature [°C] CSH / R1234ze(E) CSH / Motor 1 CR ≤ 75% Δtoh = 10 K 2 BSE170
  • 13. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 13 CSH for HFO application limits
  • 14. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 14 Performance level of compact screw compressors with R1234yf and R1234ze(E) / R1234yf for medium-temperature refrigeration and air-conditioning / R1234ze(E) for medium-temperature refrigeration, air-conditioning and high-temperature heat pumps 0 5 10 15 20 25 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 Vapourpressure[bar] Temperature [°C] R1234yf R1234ze(E) R134a
  • 15. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 15 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / CSH and CSW series 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% 105% Qo Pe COP/EER CSW9593-210Y (3°C / 45°C / 10 K) R134a R1234yf R1234ze
  • 16. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 16 Performance level of compact screw compressors with R1234yf and R1234ze(E) R1234yf Cooling capacity and efficiency (full and part load) very similar to R134a R1234ze(E) Efficiency very similar to R134a Cooling capacity about 25% less than with R134a R1234yf slightly better in case of low condensing temperature R1234ze(E) slightly better in case of high condensing temperature Both refrigerants match very well with screw compressors!
  • 17. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 17 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / R134a has a higher isentropic exponent than HFO refrigerants  At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 15 K
  • 18. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 18 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / R1234ze(E) has a lower isentropic exponent than R134a  At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 10 K
  • 19. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 19 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / R1234yf has the lowest isentropic exponent  At to = 5°C; tc = 45°C; Δtoh = 5 K is (DGT – tc) = 7 K
  • 20. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 20 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / R1234yf has the lowest isentropic exponent  At to = 5°C; tc = 25°C; Δtoh = 10 K is (DGT – tc) = 14 K
  • 21. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 21 APPLICATIONS ON PURE HFO REFRIGERANTS: SCREW COMPRESSORS / Difference between discharge gas temperature and condensing temperature to/tc Δtoh (K) R134a R1234ze(E) R1234yf 5°C/25°C 5 K (DGT – tc) = 14 K (DGT – tc) = 11 K (DGT – tc) = 9 K 10 K (DGT – tc) = 19 K (DGT – tc) = 16 K (DGT – tc) = 14 K 5°C/35°C 5 K (DGT – tc) = 14 K (DGT – tc) = 10 K (DGT – tc) = 7 K 10 K (DGT – tc) = 19 K (DGT – tc) = 15 K (DGT – tc) = 12 K 5°C/45°C 5 K (DGT – tc) = 15 K (DGT – tc) = 10 K (DGT – tc) = 7 K 10 K (DGT – tc) = 20 K (DGT – tc) = 15 K (DGT – tc) = 12 K
  • 22. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 22 Lubricant choice CHEMICAL STABILITY OF REFRIGERANT AND OIL / No long-term experience with HFO refrigerants / Water content increases oil acidity (POE). Oil acidity test to be done as good engineering practice. Compact screw CSH Standard Oil BSE170 Compact screw CSW Standard Oil BSE170L OIL SELECTION
  • 23. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 23 Safety & Flammability TO ASSEMBLE A SAFE SYSTEM WITH HFO REFRIGERANTS CSH/CSW screw compressors are approved for HFO + Individual risk assessment considering current standards and regulations Safety risks Flammability Formation of hydrofluoric acid
  • 24. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 24 SAFE SYSTEMS WITH HFO REFRIGERANTS / Differences between R1234yf and R1234ze(E)  Higher requirements for transport and storage for R1234yf according to safety data sheet  R1234yf is flammable and special requirements apply (e.g. special driving license), while R1234ze(E) is non-flammable  Higher requirements for design and production of pipework and heat exchangers for R1234yf in the PED 2014/68/EU  R1234yf is classified in fluid group 1 (dangerous substances), while R1234ze(E) is in fluid group 2 (all other substances) IMPORTANT BACKGROUND INFORMATION R1234yf R1234ze(E)
  • 25. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 25 SAFE SYSTEMS WITH HFO REFRIGERANTS / For all refrigeration systems, R1234ze(E) is flammable (R1234yf is also flammable)  Industrial standards (e.g. prEN 378-1:2013) are applied  Test temperature of the flammability test (60°C) is higher than the one considered for the safety data sheet (20°C) and PED 2014/68/EU / It is highly recommended to do an individual risk assessment of the system with help of certified bodies and experts IMPORTANT BACKGROUND INFORMATION
  • 26. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 26 SAFE SYSTEMS WITH HFO REFRIGERANTS / The followings ones are examples of industrial standards, international and local regulations for the system manufacturer  Machinery directive: 2006/42/EC  Safety requirements for refrigeration systems: e.g. EN 378  Workplace safety regulations  Product safety regulations: e.g. PED 2014/68/EU  Operational safety and accident prevention  ATEX directives: e.g. 2014/34/EU and 1999/92/EC  Internal regulations from end user / Further standards and regulations might apply THE RISK ASSESSMENT FOR THE SYSTEM
  • 27. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 27 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL
  • 28. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 28 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control Cabinet © Rittal Motor protection device power supply Fault relay Oil heater Oil supply monitoring HP switch Head fan SU CRII CIC Oil level regulator Long & extensive wiring • System controller • Time-delay relays • Fittings • Terminal strips • Alarm indicators DGT sensor (PTC) Motor PTC sensor Today’s Situation
  • 29. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 29 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Module power supply Fault relay Control signal 0..10 V Motor contactor control signal Modbus Compressor start signal CM-RC-01 Control Cabinet © Rittal Oil heater Oil supply monitoring HP switch Head fan SU CRII CIC DGT sensor (PT1000) Motor PTC sensor • System controller Future Situation
  • 30. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 30 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Installation and life-cycle costs Value for the customer
  • 31. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 31 SYSTEM SIMPLIFICATION DATALOG & COMMUNICATION CONTROL / Compressor Start (DOL, PW, Y/Δ) / Oil heater / Head fan / SU,CRII and CIC / Oil level regulator / Less components / Less design time / Quick diagnosis / Easier installation and operation / Motor temperature / Discharge gas temperature / Oil supply (OLC-D1 and DP-1) / High Pressure (Compressor Safety) / Application Limits / Compressor operation statistics / BEST software (Wireless communication) / Modbus / LED indicators CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL MONITORING & DIAGNOSIS
  • 32. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 32 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control / Compressor start  Direct-On-Line: control signal for motor contactor  PW and Y/Δ: control signal for motor contactors and cut-in time-delay relays included / Oil heater  Activation during compressor standstill  Deactivation during compressor operation / Head fan  Activation at DGT > 120°C (248°F)  Activation at CR0% operation (required for motor cooling) Figure: Siemens R134a
  • 33. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 33 / Start Unloading (SU)  Either with dedicated SU cylinder head or with the available CRII cylinder heads / Capacity Regulation (CRII)  Only a 0 - 10 V control signal from the system controller is required  Higher system efficiency with smooth control / Controlled Injection Cooling (CIC)  Improved for stable and efficient operation at CR ≥ 50% / Oil level regulator CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control SU CRII
  • 34. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 34 / CRII System  Developed for a high-switching frequency  Capacity Regulation range: 0% .. 100%  Accurate control with 0 – 10 V control signal from the system controller  Pre-programmed control logic  Stable control of the operating conditions  Immediate reaction to load changes  Higher system efficiency CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control
  • 35. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 35 / Capacity Regulation (CRII) / Application example CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control 0% 50% 2 min 2,5 V 4 V 0,8 bar 0,6 bar Discharge Pressure Capacity step [%] Suction Pressure Control signal [V] Stable reaction Stable control
  • 36. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 36 / Capacity Regulation (CRII) / Application example CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control 2 min 2,5 V 5 V 1,2 bar 0,9 bar Discharge Pressure Capacity step [%] Suction Pressure Control signal [V] 0% 50% Stable reaction Unstable control
  • 37. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 37 / Capacity Regulation (CRII) / Application example CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control 50% 100% 2 min 7,5 V 8,7 V 1,0 bar 0,7 bar Discharge Pressure Capacity step [%] Suction Pressure Control signal [V] Stable reaction Unstable control
  • 38. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 38 / Capacity Regulation (CRII) / Application example CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control 50% 100% 2 min 5,5 V 8,5 V 0,6 bar 0,5 bar Discharge Pressure Capacity step [%] Suction Pressure Control signal [V] Stable reaction High system load change
  • 39. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 39 / CIC System  Reduced compressor thermal load under extreme operating conditions  Stable control  Efficient system operation  CR ≥ 50% automatically kept if CIC is in operation CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control t [s]po [bar] CIC impulse t [s] Set point DGT [°C] t [s] Set point
  • 40. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 40 / Controlled Injection Cooling (CIC) / Application example CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control 50% 100% 2 min DGTmin DGTmax ON OFF 0,1 bar 0,2 bar CIC Discharge Gas Temperature Discharge Pressure Capacity step [%] Suction Pressure Stable control Stable and efficient operation
  • 41. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 41 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL System Simplification / Less components in the switchboard  Reduced external wiring, number of terminal strips and fittings  No time-delay relays for compressor start and power supplies for compressor components are required / Less design time / Quick diagnosis  Operating conditions, compressor status and alarms are saved  Easy maintenance and trouble-shooting through BEST software / Easier installation and operation  Reduced system assembly and commissioning time  Better and more reliable service for the end customer
  • 42. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 42 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Datalog & Communication / Compressor operation statistics  Operating hours; number of starts; operating conditions; compressor load statistics; critical, warning and fault alarms / BEST software (FREE)  Live monitoring of operating conditions and download of compressor datalog for analysis  More comfortable service with wireless communication between module and notebook / Modbus  More value for the customer with communication between module and system controller / LED indicators
  • 43. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 43 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Datalog & Communication / Compressor operation statistics and live monitoring of operating conditions / BEST software
  • 44. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 44 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Monitoring & Diagnosis / Motor temperature (PTC sensor)  Detection of motor overload due to e.g. phase loss, phase unbalance and high current consumption / Discharge gas temperature (PT1000 sensor) / Oil supply  OLC-D1 for CE4S and DP-1 for CE4, BE5, BE6 and CE8 / High-pressure (for compressor safety)  AUTO reset for CE4 and CE4S (HP limiter)  MANUAL reset for BE5, BE6 and CE8 (HP cut-out) / Application Limits  Suction and discharge pressure transducers as option
  • 45. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 45 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Monitoring & Diagnosis / High-pressure (Requirements of EN 378-2) Refrigerant charge Compressor displacement Required protection against excessive pressure Remarks < 10 kg - HP limiter with auto reset (Type Examination) OK for CE4 with < 10 kg refrigerant > 10 kg and < 100 kg < 25 l/s (90 m3/h) CE4 HP limiter with auto reset (Type Examination) OK for CE4 > 100 kg < 25 l/s (90 m3/h) CE4 HP cut-out with manual reset (Type Examination) HP safety cut-out with manual reset (Type Examination) CE4 parallel compound with > 100 kg refrig. is unlikely - > 25 l/s (90 m3/h) BE5, BE6, CE8 HP cut-out with manual reset (Type Examination) OK for BE5, BE6 and CE8 Reset button
  • 46. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 46 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Monitoring & Diagnosis / Application Limits tc(SDT) to (SST) 2 K 2 K 2 K Fault limit: direct shut-down Critical limit: shut-down after 30 s Warning limit Official application limit
  • 47. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 47 Power supply to the module, including all sensors and components (115 Vac / 230 Vac) CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Control signal for capacity regulation (0 - 10 V) Control start signal for motor contactors (DOL, PW or Y/Δ) Compressor start signal Modbus (RTU) communication Wireless Communication or BEST converter Power & Control Connections Fault relay
  • 48. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 48 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Availability
  • 49. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 49 CM-RC-01 MODULE EXTENT OF DELIVERY Crankcase heater 2x CRII solenoid coils (optional 3x) HP limiter-AUTO reset (CE4) HP cut-out-MANUAL reset (others) PTC motor temperature monitoring OLC-D1 or DP-1 PT1000 discharge gas temperature monitoring
  • 50. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 50 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL Extent of delivery
  • 51. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 51 Article Numbers CE4 BE5 BE6 CE8 Standard 34705101 34705103 34705105 Advanced CRII 34705102 34705104 34705106 CM-RC-01 MODULE ON-BOARD COMPRESSOR CONTROL + = Portfolio
  • 52. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 52 Today Compressor + External FIVARISPEED (since 2008) ABB Vacon Schneider Siemens Danfoss Power Electronics (Yaskawa) Others… Leroy Somer 0 1,000 2,000 3,000 ECOSTAR VARISPEED
  • 53. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 53 Short-term target and project partners Introduction of external BITZER frequency inverters for reciprocating compressors (380 – 480 V)
  • 54. BITZER Italia // PT // Compressors and applications for HFO // Centro Studi Galileo // 17th March 2016 // Page 54 Tomorrow Compressor + External FIVARISPEED (since 2008) ABB Vacon Schneider Siemens Danfoss Power El. (Yaskawa) Others… Leroy Somer VARIPACK Still in the main focus where possible