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1
Lockout/Tagout/VerifyLockout/Tagout/Verify
AwarenessAwareness
HOW YOU PLAY A PARTHOW YOU PLAY A PART
OSHA 1910.147
2
Lockout/Tagout/VerifyLockout/Tagout/Verify
ProceduresProcedures
The purpose of lockout/tagout/verify is toThe purpose of lockout/tagout/verify is to
prevent energy from accidentally beingprevent energy from accidentally being
released while a machine or equipment isreleased while a machine or equipment is
being serviced.being serviced.
The ultimate goal of lockout/tagout/verifyThe ultimate goal of lockout/tagout/verify
is to protect the safety and health ofis to protect the safety and health of
employees.employees.
Secondary is the protection of equipmentSecondary is the protection of equipment
from damage.from damage.
3
Definitions of Terms You WillDefinitions of Terms You Will
Likely Hear :Likely Hear :
EnergyEnergy
Source:Source:--Any Source of Electrical,
mechanical, hydraulic, pneumatic,
chemical, thermal, gas, water,
steam, air or gravity.
4
Isolating DeviceIsolating Device
A mechanical Device That PhysicallyA mechanical Device That Physically
Prevents The Transmission or Release ofPrevents The Transmission or Release of
Energy.Energy.
--disconnect switches, slide
gates, valves, blocks, and blind
flanges.
Examples are:
E-Stops are not included in isolation devices.
5
Equipment Specific ProceduresEquipment Specific Procedures
Specific procedures for :
shutting down the equipment.
isolating from its energy source.
blocking from residual energy source.
securing equipment for work.
6
Lockout/ TagoutLockout/ Tagout
The placement of a lock and tag on anThe placement of a lock and tag on an
isolating device which ensures that theisolating device which ensures that the
equipment being controlled cannot be re-equipment being controlled cannot be re-
energized until the locking device isenergized until the locking device is
removed.removed.
7
You Will See DifferentYou Will See Different
Colored Locks.Colored Locks.
Blue locks will be equipment locksBlue locks will be equipment locks
• Used to protect equipment.Used to protect equipment.
Red locksRed locks
• Used for SGS Personal Protection.Used for SGS Personal Protection.
Green locksGreen locks
• Given to contractors to use on SGS equipment.Given to contractors to use on SGS equipment.
Orange LocksOrange Locks
• Group locks for person controlling a group lockout.Group locks for person controlling a group lockout.
8
You Will See Two Different ColorYou Will See Two Different Color
Tags In UseTags In Use
Red Tags With Red Locks For PersonalRed Tags With Red Locks For Personal
Protection Of SGS Employees.Protection Of SGS Employees.
Red Tags With Green Locks For ContractorRed Tags With Green Locks For Contractor
Protection.Protection.
Yellow Tags With Blue Locks For The ProtectionYellow Tags With Blue Locks For The Protection
Of Equipment .Of Equipment .
Tags Function is Communication.
“Why’ They Shut The Machine Down.
Tells “Who” Shut The Machine Down.
9
What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like
With an Equipment Lock.With an Equipment Lock.
10
What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like
With a Personal Protection Lock.With a Personal Protection Lock.
11
What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like
With a Contractor & Personal ProtectionWith a Contractor & Personal Protection
Lock.Lock.
12
Occasionally You May See a Yellow TagOccasionally You May See a Yellow Tag
Without a Lock On a Piece of Equipment ThatWithout a Lock On a Piece of Equipment That
is Out of Service.is Out of Service.
This machine is Tagged Out
because it Will Not Run.
The Tag Will Tell You What
Is Wrong With The
Equipment .
Never Attempt To Operate
Equipment That Has
Been Tagged .
13
VerifyVerify
The process of operating the startThe process of operating the start
controls, engaging levers, measuringcontrols, engaging levers, measuring
voltage, inspecting lockout devicesvoltage, inspecting lockout devices
valves,disconnect switches, blades,valves,disconnect switches, blades,
piping systems in an area to make surepiping systems in an area to make sure
that all energy sources have been isolatedthat all energy sources have been isolated
and controlled.and controlled.
14
You Have a RoleYou Have a Role
You are either anYou are either an
AffectedAffected EmployeeEmployee
AnAn AuthorizedAuthorized
EmployeeEmployee
OrOr BothBoth !!
15
Authorized EmployeeAuthorized Employee
Authorized EmployeeAuthorized Employee-an individual-an individual
who uses the lockout/tagout /verifywho uses the lockout/tagout /verify
procedure on a machine or piece ofprocedure on a machine or piece of
equipment that is to be serviced orequipment that is to be serviced or
maintained.maintained.
16
Affected EmployeeAffected Employee
Affected EmployeeAffected Employee-an individual whose job-an individual whose job
requires him/her to operate or use a machine orrequires him/her to operate or use a machine or
piece of equipment on which servicing orpiece of equipment on which servicing or
maintenance is being performed under themaintenance is being performed under the
lockout/tagout/verify procedure. This alsolockout/tagout/verify procedure. This also
pertains to any employee whose job requirespertains to any employee whose job requires
him/her to work in an area where servicing orhim/her to work in an area where servicing or
maintenance is being performed.maintenance is being performed.
17
You May Be BothYou May Be Both
AnAn authorized employeeauthorized employee and anand an affectedaffected
employeeemployee may be the same person, whenmay be the same person, when
the affected employee’s duties also includethe affected employee’s duties also include
performing maintenance or service on aperforming maintenance or service on a
machine or equipment that requiresmachine or equipment that requires
Lockout/Tagout/Verify procedure.Lockout/Tagout/Verify procedure.
18
Key To SuccessfulKey To Successful
Lockout/Tagout/ Verify is:Lockout/Tagout/ Verify is:
Everybody workingEverybody working
together.together.
19
Authorized Employees that:Authorized Employees that:
Properly plan the job.Properly plan the job.
Notify all affected employees in theNotify all affected employees in the
area of work.area of work.
Shut down the equipment at theShut down the equipment at the
operating controls.operating controls.
Isolate all energy sources toIsolate all energy sources to
equipment.equipment.
Lock and tag all isolating devicesLock and tag all isolating devices
Dissipate all stored or residualDissipate all stored or residual
energy sources.energy sources.
Verify the isolation.Verify the isolation.
20
Affected Employees that:Affected Employees that:
Stay clear of the area as much as possible.Stay clear of the area as much as possible.
Never attempt to assist .Never attempt to assist .
Never interfere or tamper with a lock or tag.Never interfere or tamper with a lock or tag.
Report all unusual situation to yourReport all unusual situation to your
supervisor or foreman.supervisor or foreman.
21
As an Affected Employee:As an Affected Employee:
Instrumental in helping protect the safetyInstrumental in helping protect the safety
of yourself and your co-workers.of yourself and your co-workers.
May save someone or yourself from graveMay save someone or yourself from grave
injury or even death.injury or even death.
22
Questions ?Questions ?

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Loto verify awareness

  • 2. 2 Lockout/Tagout/VerifyLockout/Tagout/Verify ProceduresProcedures The purpose of lockout/tagout/verify is toThe purpose of lockout/tagout/verify is to prevent energy from accidentally beingprevent energy from accidentally being released while a machine or equipment isreleased while a machine or equipment is being serviced.being serviced. The ultimate goal of lockout/tagout/verifyThe ultimate goal of lockout/tagout/verify is to protect the safety and health ofis to protect the safety and health of employees.employees. Secondary is the protection of equipmentSecondary is the protection of equipment from damage.from damage.
  • 3. 3 Definitions of Terms You WillDefinitions of Terms You Will Likely Hear :Likely Hear : EnergyEnergy Source:Source:--Any Source of Electrical, mechanical, hydraulic, pneumatic, chemical, thermal, gas, water, steam, air or gravity.
  • 4. 4 Isolating DeviceIsolating Device A mechanical Device That PhysicallyA mechanical Device That Physically Prevents The Transmission or Release ofPrevents The Transmission or Release of Energy.Energy. --disconnect switches, slide gates, valves, blocks, and blind flanges. Examples are: E-Stops are not included in isolation devices.
  • 5. 5 Equipment Specific ProceduresEquipment Specific Procedures Specific procedures for : shutting down the equipment. isolating from its energy source. blocking from residual energy source. securing equipment for work.
  • 6. 6 Lockout/ TagoutLockout/ Tagout The placement of a lock and tag on anThe placement of a lock and tag on an isolating device which ensures that theisolating device which ensures that the equipment being controlled cannot be re-equipment being controlled cannot be re- energized until the locking device isenergized until the locking device is removed.removed.
  • 7. 7 You Will See DifferentYou Will See Different Colored Locks.Colored Locks. Blue locks will be equipment locksBlue locks will be equipment locks • Used to protect equipment.Used to protect equipment. Red locksRed locks • Used for SGS Personal Protection.Used for SGS Personal Protection. Green locksGreen locks • Given to contractors to use on SGS equipment.Given to contractors to use on SGS equipment. Orange LocksOrange Locks • Group locks for person controlling a group lockout.Group locks for person controlling a group lockout.
  • 8. 8 You Will See Two Different ColorYou Will See Two Different Color Tags In UseTags In Use Red Tags With Red Locks For PersonalRed Tags With Red Locks For Personal Protection Of SGS Employees.Protection Of SGS Employees. Red Tags With Green Locks For ContractorRed Tags With Green Locks For Contractor Protection.Protection. Yellow Tags With Blue Locks For The ProtectionYellow Tags With Blue Locks For The Protection Of Equipment .Of Equipment . Tags Function is Communication. “Why’ They Shut The Machine Down. Tells “Who” Shut The Machine Down.
  • 9. 9 What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like With an Equipment Lock.With an Equipment Lock.
  • 10. 10 What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like With a Personal Protection Lock.With a Personal Protection Lock.
  • 11. 11 What A Typical Lockout/Tagout Looks LikeWhat A Typical Lockout/Tagout Looks Like With a Contractor & Personal ProtectionWith a Contractor & Personal Protection Lock.Lock.
  • 12. 12 Occasionally You May See a Yellow TagOccasionally You May See a Yellow Tag Without a Lock On a Piece of Equipment ThatWithout a Lock On a Piece of Equipment That is Out of Service.is Out of Service. This machine is Tagged Out because it Will Not Run. The Tag Will Tell You What Is Wrong With The Equipment . Never Attempt To Operate Equipment That Has Been Tagged .
  • 13. 13 VerifyVerify The process of operating the startThe process of operating the start controls, engaging levers, measuringcontrols, engaging levers, measuring voltage, inspecting lockout devicesvoltage, inspecting lockout devices valves,disconnect switches, blades,valves,disconnect switches, blades, piping systems in an area to make surepiping systems in an area to make sure that all energy sources have been isolatedthat all energy sources have been isolated and controlled.and controlled.
  • 14. 14 You Have a RoleYou Have a Role You are either anYou are either an AffectedAffected EmployeeEmployee AnAn AuthorizedAuthorized EmployeeEmployee OrOr BothBoth !!
  • 15. 15 Authorized EmployeeAuthorized Employee Authorized EmployeeAuthorized Employee-an individual-an individual who uses the lockout/tagout /verifywho uses the lockout/tagout /verify procedure on a machine or piece ofprocedure on a machine or piece of equipment that is to be serviced orequipment that is to be serviced or maintained.maintained.
  • 16. 16 Affected EmployeeAffected Employee Affected EmployeeAffected Employee-an individual whose job-an individual whose job requires him/her to operate or use a machine orrequires him/her to operate or use a machine or piece of equipment on which servicing orpiece of equipment on which servicing or maintenance is being performed under themaintenance is being performed under the lockout/tagout/verify procedure. This alsolockout/tagout/verify procedure. This also pertains to any employee whose job requirespertains to any employee whose job requires him/her to work in an area where servicing orhim/her to work in an area where servicing or maintenance is being performed.maintenance is being performed.
  • 17. 17 You May Be BothYou May Be Both AnAn authorized employeeauthorized employee and anand an affectedaffected employeeemployee may be the same person, whenmay be the same person, when the affected employee’s duties also includethe affected employee’s duties also include performing maintenance or service on aperforming maintenance or service on a machine or equipment that requiresmachine or equipment that requires Lockout/Tagout/Verify procedure.Lockout/Tagout/Verify procedure.
  • 18. 18 Key To SuccessfulKey To Successful Lockout/Tagout/ Verify is:Lockout/Tagout/ Verify is: Everybody workingEverybody working together.together.
  • 19. 19 Authorized Employees that:Authorized Employees that: Properly plan the job.Properly plan the job. Notify all affected employees in theNotify all affected employees in the area of work.area of work. Shut down the equipment at theShut down the equipment at the operating controls.operating controls. Isolate all energy sources toIsolate all energy sources to equipment.equipment. Lock and tag all isolating devicesLock and tag all isolating devices Dissipate all stored or residualDissipate all stored or residual energy sources.energy sources. Verify the isolation.Verify the isolation.
  • 20. 20 Affected Employees that:Affected Employees that: Stay clear of the area as much as possible.Stay clear of the area as much as possible. Never attempt to assist .Never attempt to assist . Never interfere or tamper with a lock or tag.Never interfere or tamper with a lock or tag. Report all unusual situation to yourReport all unusual situation to your supervisor or foreman.supervisor or foreman.
  • 21. 21 As an Affected Employee:As an Affected Employee: Instrumental in helping protect the safetyInstrumental in helping protect the safety of yourself and your co-workers.of yourself and your co-workers. May save someone or yourself from graveMay save someone or yourself from grave injury or even death.injury or even death.

Editor's Notes

  1. Thanks for coming! This sessions topic will be LO/TO/Verify Awareness. 1 of the Critical Four *We’ll do a few slides, then a short video. *Show you some actual hardware you might see in use around the plant. *Answer any questions we can or at least attempt to. *Then take the short quiz that was in you chair when you came in, and discuss the answers. So let’s get started with Lo/To/Awareness <ENTER> How You Play A Part
  2. Purpose is to prevent accidental release of energy that would hurt someone while they service or maintain a machine or piece of equipment. Ultimate goal is to protect the workers in a facility. Secondary is the protection of equipment. Also complies with the law OSHA 1910.147
  3. <ENTER> Electrical as in a disconnect box on the wall. Mechanical as in a spring on a garage door or lawn mower recoil starter. Hydraulic as in a cylinder on a log splitter. Pneumatic as an air cylinder CFM. Stored air, steam, or water that needs to be bled off for safety purposes. Gravity as on a punch press.
  4. <ENTER> Disconnect switch-wall box Slide gates, blocks or blind flanges-You will see these in the video-pertain to piping Valves-As on a steam line or a compressor. <ENTER> E-stops are not used. ANYBODY? Because they can be reset by another worker
  5. <ENTER> <ENTER> <ENTER> <ENTER> Written instructions: How to properly shut a particular piece of equipment down. What energy is on a particular piece of equipment. Where to find the isolation devices on that machine to stop it at the source. Will be located in the department close to the machines.
  6. The Parts of a lockout/Tagout are: <ENTER> The Lock <ENTER> And the tags
  7. Blue locks protect equipment that has been shut down for repair or needs repair <ENTER> Red locks protect SGS personnel Major thing to remember is 1 lock, 1key, 1 person <ENTER> Green locks will be issued to contractors coming into the plant to work on SGS equipment <ENTER> Orange locks will be for group lockouts. Where more many people are working on a machine and 1 person is controlling the lockout. <ENTER>
  8. 3 MAJOR POINTS One lock-one key on red locks so everybody knows who is doing what and can be accounted for before the machine is turned back on. Keys on contractor locks controled by contractor and project leader/supervisor. Only “authorized employees place or remove locks and tags.
  9. Verification is nothing more than trying to start the machine. Pulling the levers, turning the knobs--What ever would release the energy as you would when you operate the equipment. <ENTER> Means you’ve checked everything. MAJOR POINT All start buttons and controls are worked to make sure you have gotten rid of all the residual energy. MAJOR POINT All start buttons and controls are to be returned to the off or neutral position after all energy has been released.
  10. You have an important role. <ENTER> <ENTER> <ENTER>
  11. <ENTER> Person that has been through the entire training. Is schooled in isolating the energy from a machine or piece of equipment.
  12. <ENTER> Any one who has not been trained and authorized to do lockout/tagout/verify. MAJOR POINT Never puts a lock or tag on a piece of equipment.
  13. This is the case of CFM operators. They are trained that they will be protected when the lubricate the back of the machines. You never put a lock or tag on equipment unless you are authorized.
  14. Everyone working together for the safety of all.
  15. <ENTER> <ENTER> <ENTER> <ENTER> <ENTER> <ENTER> <ENTER> Those who perform the work from the planning to the re-start. MAJOR POINT Authorized employees should tell affected employees job is complete before they remove their locks and tags and turn the equipment back on.
  16. <ENTER> <ENTER> <ENTER> <ENTER> Those who may be in the area and need to give the job a wide berth.
  17. This is a very important part of the equation. May mean the difference.