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Designing for benefits realisation
with a Lean approach
Ian Ashley
The Change People
16th April 2013
Email : idashley@live.co.uk
Tel : 07909 898625
12Agenda
 Introduction / Credentials
 Definition of Lean
 Designing for Benefits Realisation
 Managing implementation challenges
 Q & A
The Change People April 2013
12
Introduction / Credentials
The Change People – niche consultancy focussed on the people
and process dimensions of change, engaging on business
transformation programmes and IT implementations.
Direct operational experience in Finance, IT, Supply Chain,
Procurement, HR.
Applied lean thinking / process improvement across a range of
sectors including automotive, aerospace, pharmaceuticals, utilities
and the NHS.
Consulted / led programs and workstreams on IT implementations
in Retail, Oil & Gas, Distribution, Automotive
The Change People April 2013
12
What is Lean ?
The Change People April 2013
12
What is Lean ?
A process orientated system of working able to
deliver significantly enhanced performance for
Customers and other stakeholders.
The description ‘lean’ first appeared in 1990 in a book
detailing the working methods of Toyota as it out-
performed all other global automotive manufacturers.
Just In
Time
World Class
Productivity
Jidoka
Standardisation
Initially
highlighting
Tools and
Techniques
The Change People April 2013
12
The key principles of Lean
Lean Thinking (1996), James P. Womack and Daniel T. Jones
The Change People April 2013
12
Exercise
For the Organisation you work in :
 Who are your Customers ?
 What are they prepared to pay for ?
The Change People April 2013
12
Distinguishing between ‘business as
usual’ and projects
 Business as Usual
• Business functions / departments perform activities to
ultimately deliver outcomes for customers.
• Can be categorized as value adding, essential non value
adding or non value adding (waste)
 Projects / Programs / Portfolios
• Changing some aspect of Business as Usual
The Change People April 2013
12
Recognising the Wider Context
It’s a System –
not just a set of
tools
Things should be
made as simple as
possible, but not any
simpler.
Albert Einstein
Burke-Litwin Model
The Change People April 2013
12
Designing for Benefits Realisation at the
Strategic Level
1. Agreeing the Change Agenda
• Hoshin planning (Policy Deployment) is an effective method for identifying
the ‘vital few’ strategic projects.
• Positive de-selection of projects given limited resources and funding.
• Resources aligned at organisation level onto strategic agenda rather than
determined within each business function.
2. Programme Governance
• PMO established with Programme Manager appointed to manage risks,
issues and resource contention.
• Regular reviews at Board level to add, remove and refine projects
throughout the year to reflect changing context.
The Change People April 2013
12
Designing for Benefits Realisation at the
Strategic Level
Example Policy
Deployment Matrix
..........A Management Compass (Bechtel)
The Change People April 2013
12
Consideration of the landscape being
changed - key features of a lean model
1. Measures drive behaviour.
• Appropriate Quality, Cost, Delivery (Q,C,D ) measures linked to the primary
output of a department or process can drive employee engagement to
deliver incremental benefits every day by removing waste.
2. Codify how the work is to be done, right first time, flow.
• Standard operating procedures reflecting best practice underpinning robust
process design.
3. Align resources to the work required.
• Establish the principle of completing a day’s work in a day.
4. Visual Management
5. Team Leader / First Line Supervisor role is crucial
• To ensure work is executed the way it’s been designed and there is enough
resource (daily / hourly).
The Change People April 2013
12
Waste
Non-value adding activities, or waste, can be categorised into 7 areas :
 Transport movement of materials
 Inventory all supplies and materials being used
 Motion unnecessary people movement due to workplace design
 Waiting waiting for the next process step
 Overproduction producing more than is needed or ahead of demand
 Overprocessing unnecessary activities or design features
 Defects the effort involved in inspecting for and fixing errors
T I M W O O D plus.......
 Untapped human potential loss of creativity and discretionary effort
The Change People April 2013
12
Exercise
For the Organisation or Project you work in :
 What waste can you see ?
The Change People April 2013
12
Business as Usual is a key point of
integration
Customer
Requirement
 Processes and procedures
• Define , unambiguously what needs
to be done
• Well designed and aligned to
organisational values and policies
 People
• Fully trained in agreed procedures,
focussed by relevant measures
• Actively managed but encouraged
to solve problems
• Technology
• Designed to support the end to end
process as well as functional
requirements
The Change People April 2013
12
• A lean model requires tangible project deliverables that
can indicate business readiness :
 Integrated Standard Operating Procedures (SOP’s) – not just
IT user guides
 SOP competency matrices to identify individual training
requirements and create job role clarity
 Impacts on resource levels – will the work require less or
more man hours?
 How will the project impact departmental Quality, Cost,
Delivery measures ?
 Potential for some to be negative with higher benefit elsewhere
 Use the concept of process trials to enable end users
to deeply understand the impact on their jobs.
Managing a project transition to ‘business
as usual’
The Change People April 2013
12
Agenda
 Introduction / Credentials
 Definition of Lean
 Designing for Benefits Realisation
 Managing implementation challenges
 Q & A
The Change People April 2013
12Recommended Reading
Lean Thinking
James Womack, Dan Jones & Daniel Roos
Double Loop Learning ( Harvard Business Review Article)
Chris Argyris
The Lean Toolbox
John Bicheno
The Change People April 2013
12
Q & A
The Change People April 2013

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Designing for benefits realisation with a lean approach

  • 1. Designing for benefits realisation with a Lean approach Ian Ashley The Change People 16th April 2013 Email : idashley@live.co.uk Tel : 07909 898625
  • 2. 12Agenda  Introduction / Credentials  Definition of Lean  Designing for Benefits Realisation  Managing implementation challenges  Q & A The Change People April 2013
  • 3. 12 Introduction / Credentials The Change People – niche consultancy focussed on the people and process dimensions of change, engaging on business transformation programmes and IT implementations. Direct operational experience in Finance, IT, Supply Chain, Procurement, HR. Applied lean thinking / process improvement across a range of sectors including automotive, aerospace, pharmaceuticals, utilities and the NHS. Consulted / led programs and workstreams on IT implementations in Retail, Oil & Gas, Distribution, Automotive The Change People April 2013
  • 4. 12 What is Lean ? The Change People April 2013
  • 5. 12 What is Lean ? A process orientated system of working able to deliver significantly enhanced performance for Customers and other stakeholders. The description ‘lean’ first appeared in 1990 in a book detailing the working methods of Toyota as it out- performed all other global automotive manufacturers. Just In Time World Class Productivity Jidoka Standardisation Initially highlighting Tools and Techniques The Change People April 2013
  • 6. 12 The key principles of Lean Lean Thinking (1996), James P. Womack and Daniel T. Jones The Change People April 2013
  • 7. 12 Exercise For the Organisation you work in :  Who are your Customers ?  What are they prepared to pay for ? The Change People April 2013
  • 8. 12 Distinguishing between ‘business as usual’ and projects  Business as Usual • Business functions / departments perform activities to ultimately deliver outcomes for customers. • Can be categorized as value adding, essential non value adding or non value adding (waste)  Projects / Programs / Portfolios • Changing some aspect of Business as Usual The Change People April 2013
  • 9. 12 Recognising the Wider Context It’s a System – not just a set of tools Things should be made as simple as possible, but not any simpler. Albert Einstein Burke-Litwin Model The Change People April 2013
  • 10. 12 Designing for Benefits Realisation at the Strategic Level 1. Agreeing the Change Agenda • Hoshin planning (Policy Deployment) is an effective method for identifying the ‘vital few’ strategic projects. • Positive de-selection of projects given limited resources and funding. • Resources aligned at organisation level onto strategic agenda rather than determined within each business function. 2. Programme Governance • PMO established with Programme Manager appointed to manage risks, issues and resource contention. • Regular reviews at Board level to add, remove and refine projects throughout the year to reflect changing context. The Change People April 2013
  • 11. 12 Designing for Benefits Realisation at the Strategic Level Example Policy Deployment Matrix ..........A Management Compass (Bechtel) The Change People April 2013
  • 12. 12 Consideration of the landscape being changed - key features of a lean model 1. Measures drive behaviour. • Appropriate Quality, Cost, Delivery (Q,C,D ) measures linked to the primary output of a department or process can drive employee engagement to deliver incremental benefits every day by removing waste. 2. Codify how the work is to be done, right first time, flow. • Standard operating procedures reflecting best practice underpinning robust process design. 3. Align resources to the work required. • Establish the principle of completing a day’s work in a day. 4. Visual Management 5. Team Leader / First Line Supervisor role is crucial • To ensure work is executed the way it’s been designed and there is enough resource (daily / hourly). The Change People April 2013
  • 13. 12 Waste Non-value adding activities, or waste, can be categorised into 7 areas :  Transport movement of materials  Inventory all supplies and materials being used  Motion unnecessary people movement due to workplace design  Waiting waiting for the next process step  Overproduction producing more than is needed or ahead of demand  Overprocessing unnecessary activities or design features  Defects the effort involved in inspecting for and fixing errors T I M W O O D plus.......  Untapped human potential loss of creativity and discretionary effort The Change People April 2013
  • 14. 12 Exercise For the Organisation or Project you work in :  What waste can you see ? The Change People April 2013
  • 15. 12 Business as Usual is a key point of integration Customer Requirement  Processes and procedures • Define , unambiguously what needs to be done • Well designed and aligned to organisational values and policies  People • Fully trained in agreed procedures, focussed by relevant measures • Actively managed but encouraged to solve problems • Technology • Designed to support the end to end process as well as functional requirements The Change People April 2013
  • 16. 12 • A lean model requires tangible project deliverables that can indicate business readiness :  Integrated Standard Operating Procedures (SOP’s) – not just IT user guides  SOP competency matrices to identify individual training requirements and create job role clarity  Impacts on resource levels – will the work require less or more man hours?  How will the project impact departmental Quality, Cost, Delivery measures ?  Potential for some to be negative with higher benefit elsewhere  Use the concept of process trials to enable end users to deeply understand the impact on their jobs. Managing a project transition to ‘business as usual’ The Change People April 2013
  • 17. 12 Agenda  Introduction / Credentials  Definition of Lean  Designing for Benefits Realisation  Managing implementation challenges  Q & A The Change People April 2013
  • 18. 12Recommended Reading Lean Thinking James Womack, Dan Jones & Daniel Roos Double Loop Learning ( Harvard Business Review Article) Chris Argyris The Lean Toolbox John Bicheno The Change People April 2013
  • 19. 12 Q & A The Change People April 2013