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1 
Lean And Kanban From The Trenches 
Vijay Bandaru
2
Who We Are & What Is Our Business? 
3
Why Transformation? 
4
EXISTING STRUCTURE 
REVISED STRUCTURE 
Structural Change 
5
Structural Change 
6
Product 2 
Product 3 
Product 1 
Service 1 
Service 2 
FORWARD ENGINEERING 
SUSTENANCE ENGINEERING 
Production Engineering Team 
Earlier Working Model 
7
Vision 
Dev’s goal is to implement the features/ 
changes 
Ops goal is to keep the site stable and fast 
CONFUSION 
Earlier Working Model (contd..) 
8
Product 2 
Product 3 
Product 1 
Service 2 
Service 1 
SLA 
Production Engineering Team 
Vision 
DEV, 
QA, 
PEG, 
BCM, 
DAG, 
INFRA 
LeanOps Inception 
9
Business 
Representatives 
Global DevOps 
Backlog 
------------ 
------------ 
------------- 
--------------- 
------------ 
----- - -- - - - - - 
---- 
---- 
----- - 
----- - - 
Chief 
Product Owner 
Area Backlog 
------------ 
------------ 
----- - -- - - - - - 
---- 
---- 
----- - 
----- - - 
Area Backlog 
------------ 
------------ 
----- - -- - - - - - 
---- 
---- 
----- - 
----- - - 
Area Backlog 
------------ 
------------ 
----- - -- - - - - - 
---- 
---- 
----- - 
----- - - 
Area 
Product Owner 
. 
. 
. 
Fire Chief 
Fire Chief 
Fire Chief 
- 
- 
- 
- 
Scrum Master 
Scrum Master 
Scrum Master 
- 
- 
Area 
Product Owner 
Area 
Product Owner 
LeanOps Structure 
10
4 WEEKS CADENCE 
CADENCE 
PLANNING 
Discuss the Important Area for the cadence 
Set the goals for the Cadence 
No SLA Violation for P01/P04 
All approved CRs must be deployed within one Business day 
CR cycle time should not be more than 3 days 
Define/Refine WIP Limits 
On-demand Backlog Grooming 
CADENCE 
CLOSURE 
Goal Oriented Approach 
11
Swim Lanes 
Expedite 
Incidents, Problems & Defects 
Releases, Changes 
Projects 
Maintenance WIP Limits Cross Skilling Pair deployments Daily Stand up @ Board Automation Continuous Flow Track Impediments 
Kanban Board 
12
Initial Challenges 
13 
F 
S 
N 
P
How Did We Address The Challenges? 
14
Eliminate Waste 
Build Quality-in 
Continuous 
Improvement 
Important Lean Principles 
15
Eliminate Waste 
16
Value Stream Mapping – An Example 
17
Build Quality- In 
18
Continuous Improvement 
19
Set the 
Stage 
Gather data 
Generate insights 
Decide what to do 
Close retro 
From VersionOne and Snow 
What went well, What went wrong, Try New 
Collect and prioritize action items 
Cadence Closure & Retrospectives 
20
Incidents created per week 
Incidents closed per week 
CR Cycle Time 
Incident distribution by SLA 
Metrics - Efficiency 
21
22 
Metrics – Effectiveness, Quality & Others 
 Average Effort (for incidents based on category) 
 % of On Time Delivery (met the SLA) 
 % of First Time Right 
 Value Add Time & Non Value Add Time 
 % System Availability 
 Customer Satisfaction 
 Inflow Vs Outflow of Incidents 
 Team Happiness Index
Best Practices Implemented 
23
Release duration is reduced from 2 months to 2 weeks 
Reduced downtime from 8 hours to <2 hours 
Improved quality 
Reduced rework 
Increased FTR 
Enhanced Customer Satisfaction 
Feature Teams 
Achievements 
24
Achievements 
25
www.vijaybandaru.com 
vkbandaru@yahoo.com 
+91-9848032144 
Thank you 
26

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Lean And Kanban From The Trenches by Vijay Bandaru - Lean India Summit

  • 1. 1 Lean And Kanban From The Trenches Vijay Bandaru
  • 2. 2
  • 3. Who We Are & What Is Our Business? 3
  • 5. EXISTING STRUCTURE REVISED STRUCTURE Structural Change 5
  • 7. Product 2 Product 3 Product 1 Service 1 Service 2 FORWARD ENGINEERING SUSTENANCE ENGINEERING Production Engineering Team Earlier Working Model 7
  • 8. Vision Dev’s goal is to implement the features/ changes Ops goal is to keep the site stable and fast CONFUSION Earlier Working Model (contd..) 8
  • 9. Product 2 Product 3 Product 1 Service 2 Service 1 SLA Production Engineering Team Vision DEV, QA, PEG, BCM, DAG, INFRA LeanOps Inception 9
  • 10. Business Representatives Global DevOps Backlog ------------ ------------ ------------- --------------- ------------ ----- - -- - - - - - ---- ---- ----- - ----- - - Chief Product Owner Area Backlog ------------ ------------ ----- - -- - - - - - ---- ---- ----- - ----- - - Area Backlog ------------ ------------ ----- - -- - - - - - ---- ---- ----- - ----- - - Area Backlog ------------ ------------ ----- - -- - - - - - ---- ---- ----- - ----- - - Area Product Owner . . . Fire Chief Fire Chief Fire Chief - - - - Scrum Master Scrum Master Scrum Master - - Area Product Owner Area Product Owner LeanOps Structure 10
  • 11. 4 WEEKS CADENCE CADENCE PLANNING Discuss the Important Area for the cadence Set the goals for the Cadence No SLA Violation for P01/P04 All approved CRs must be deployed within one Business day CR cycle time should not be more than 3 days Define/Refine WIP Limits On-demand Backlog Grooming CADENCE CLOSURE Goal Oriented Approach 11
  • 12. Swim Lanes Expedite Incidents, Problems & Defects Releases, Changes Projects Maintenance WIP Limits Cross Skilling Pair deployments Daily Stand up @ Board Automation Continuous Flow Track Impediments Kanban Board 12
  • 14. How Did We Address The Challenges? 14
  • 15. Eliminate Waste Build Quality-in Continuous Improvement Important Lean Principles 15
  • 17. Value Stream Mapping – An Example 17
  • 20. Set the Stage Gather data Generate insights Decide what to do Close retro From VersionOne and Snow What went well, What went wrong, Try New Collect and prioritize action items Cadence Closure & Retrospectives 20
  • 21. Incidents created per week Incidents closed per week CR Cycle Time Incident distribution by SLA Metrics - Efficiency 21
  • 22. 22 Metrics – Effectiveness, Quality & Others  Average Effort (for incidents based on category)  % of On Time Delivery (met the SLA)  % of First Time Right  Value Add Time & Non Value Add Time  % System Availability  Customer Satisfaction  Inflow Vs Outflow of Incidents  Team Happiness Index
  • 24. Release duration is reduced from 2 months to 2 weeks Reduced downtime from 8 hours to <2 hours Improved quality Reduced rework Increased FTR Enhanced Customer Satisfaction Feature Teams Achievements 24