Tool & Die Inc. is a manufacturing company located in Olean, NY that was founded in 1965. They provide capabilities such as mechanical and electrical design, robotics, special machinery, hydraulic presses, CNC machining, tooling and fixtures, sheet metal work, casting and molding of polymers, and quality control. They have a large machine shop with over 30 CNC machines for milling, turning, punching and EDM cutting. They specialize in building custom automated machinery and have experience in industries such as automotive, aerospace, and defense.

1. Tool & Die, Inc., Olean, NY
Founded in 1965
Website: http//www.ktdny.com

2. TOOL & DIE Inc.
Providing Industry with the following capabilities:
* Mechanical & Electrical Design & Engineering
* Integrated Machine Systems
* Robotics and Vision Systems
* Special Machines and Automation Equipment
* Hydraulic Presses; Quench Systems; Parts Loaders and Unloaders
* Panel Building
* CNC Machined Component Parts from Small to very Large
* General Machining, Tooling & Fixtures
* Trim Dies and Molds
* Sheet Metal Work
* Cast Polyurethane, Silicones, and Epoxies
* Quality Control qualified to AS 9003 and MIL-I-45208A spec.

3. CNC MACHINING
Over 30 pcs. of CNC
Equipment for
Milling, Turning, Punching,
& EDM Cutting

4. Mazak INTEGREX 400-IIIST 5 Axes Machining
Turning & Milling to 30” diameter x 60” in
length. Two milling heads, one fixed with full
travel and one with 225 degrees of rotation

5. Mazak Veriaxis 730-5X II Multi-
surface/Simultaneous 5 Axes Machining Center
28-3/4” x 33-1/2” x 22” on X, Y, Z with +30 to 120
degrees worktable tilt & 10,000 RPM Spindle

6. New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z;
Horizontal & Vertical Machining Spindle; 55,000 lb. capacity Rotary Table with
59” travel.

7. Horizontal Machining Centers for Milling to 98.4” x 70.9”
x 57.1” on X, Y, and Z

8. Vertical Machining Centers to 80.31” on X

10. 75 H.P. CNC VTL
Turns up to 78-3/4” OD

11. 60 HP with 43.3” Turning 50 HP with 33-1/2” Turning

12. Amada
Pega
for
CNC
Sheet
Metal
Work

13. Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless
and Magnesium and other exotic materials is what we do!
4’ Ø Aluminum - milled from plate

14. Machine Frames - Precision
Machined in one setup

15. Design and Engineering
 All Mechanical and Electrical Design and Engineering is done in-house.
 CAD Software: SOLIDWORKS; AUTODESK Inventor, AUTOCAD, FEA Capability
with Ansys Design Space; and Surfcam for NC Programming.
 FTP Electronic & E-mail exchange of drawings for quoting and review purposes.

16. Excellence in
Engineering &
Manufacturing

17. Panel Building
Keystone personnel have many years of
experience in determining our customers critical
needs and developing effective solutions, in a
wide array of control systems applications. Our
specialties include Design and Build of:
* Operator Consoles
* Variable Speed Drives
* Control Panel Upgrades
* Process control & information Systems
* Motion control and machine control systems
* PLC and operator-machine interface, and machine programming
* Robotics & Machine Vision & Laser Systems
* Installation & Startup Assistance
* Custom Panels to meet your requirements

18. Need Panels?
Think
Keystone!

19. ROBOTICS
Keystone is a Systems Integrator for
“Fanuc” and “Adept” for Robotics

20. Fanuc 100i Robotic Sanding System removes flash &
parting lines from perimeter of Wiper Arm Castings

21. 5 Axis Fanuc M410i Robot for Pick and Place of
200 lb. part using vacuum assist Tooling

22. Robotic Piston Assembly
Machine using two robots
and four vision cameras.

23. Air/Oil Hydraulic Presses fuse the parts
together. Pick and place removes
completed parts, and then starts the
process over again.

24. Panel construction includes
controls for two robots, four
vision cameras, PLC, and
an HMI.

25. Piston/Vision System Video

26. Sprocket Inspection Machine – Inspects Thickness &
Run-out; Voids in Teeth; Bushing Presence and Thread
Presence in 4 tapped holes

27. Sprocket Inspection Machine in Operation

28. STATE OF THE ART PLANT
FACILITIES FOR
ASSEMBLING OUR
CUSTOMERS SPECIAL
MACHINES

29. 10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers

30. SPECIAL MACHINES &
AUTOMATION EQUIPMENT
From Mechanical and Electrical Design and Engineering,
Welding and Fabrication, Machining, Painting, Assembly,
Panel Building, Programming, and Testing – Keystone
provides complete “In-House” Turn Key with Systems
Integration.

31. Solder Vision Inspection System
Identifying poor
solder joints

32. Ultrasonic Wash Machine Conceptual General
Arrangement Drawing

33. Ultrasonic Wash Machine - Completed

34. The
Rebuilding
of a large
integrated
Multi –
Machine
Production
Line

35. One of the completed Buffing Machines

36. Large Embossing Machine Frames

37. Weldments for Undersea Exploration

38. Automotive Fuel Rail Injectors Straightener and Inspection Machine

39. Actuators precision bend Fuel Rails for proper injector and fuel inlet locations

40. Three
Station
Drilling
Machine
with
Indexing
Head for
Drilling
12 holes
in
Alternator
Castings

41. Drill Machine drills 24 holes of various sizes and depths
in the same operation

42. Twin
Spindle
Machine for
Boring 4 & 6
Cylinder
Compressor
Blocks

43. Self Contained High
Speed ID Tapping
Machine with a 4
second cycle

44. Oxygen Lance Feeder for Steel Production

45. Oxygen Lance Feeder for Steel Mills

46. Truck Radiator
Leak Test
Machine

47. HYDRAULIC PRESSES

48. 50-ton
Horizontal Trim
Press with
Hydraulic
Robotic Parts
Shuttle System
which allows for
automatic or
manual loading
of Parts.
Gravity
provides the
scrap
separation

49. 50-ton
HZT
Press for
Trimming
Trans-
mission
Cases

50. Rugged
“Downstroke”
Press
designed for
many years
of continual
use

51. Downstroke
Press Before
being Rebuilt

52. After

53. Keystone’s
Unique
“Upstroke”
Press is the
safest in any
Industry

54. Tooling, Dies, Molds and
Fixtures

55. Hydraulic Clamping Fixture for CNC
Machining Center

56. Progressive and
Punching Dies

57. Four Cavity Trim Die with Secondary Slides for Automotive Mirrors

58. 8 Cavity Trim Die
Designed and built by
Keystone

59. Mold Design and Build

60. ROBOTIC WELDING
FIXTURE FOR
HARLEY-DAVIDSON

61. POLYURETHANES
SILICONES
EPOXIES

62. STATE OF THE ART POLYURETHANE
METERING AND MIXING MACHINES

63. 10’ wide Gas Fired Curing Oven

64. We Formulate and Custom Mold Polyurethanes with
hardness ranging from 15 Shore A to 80 Shore D
Pads; Boots; Dinner Plate Molds;
Wallpaper Rolls; Inflatable Seals
and Bladders; Squeegees, and
holders.

65. Complete Urethane Assemblies
Bonded to metallic and non-
metallic inserts and parts
Polyurethane
Tooling and
Molds can
provide
inexpensive
solutions for
Sheave Liners for Ski Lifts
molding low
volume parts

66. Silicones formulated for higher temperature
applications

67. Aluminum
filled Epoxy
formulations
for rigid as
cast
component
parts

68. Keystone
manufactures
complete part
assemblies in-
house

69. Military Applications

70. NATIONAL
DEFENSE
Trident II Nuclear Sub &
Intercontinental Ballistic Missile

71. Trident Missile Silos – our Seals
allow the missiles to launch

72. QUALITY
 Quality Control Dept. qualified to
AS9003 and MIL-I-45208A spec
 Numerex CMM: 5 Axis, with IMS
Visual DMIS and 3D CAD Link
provides Full Surfaces Touch
Digitizing and Reverse Engineering
Capability
 Instron Machine for Tensile and
Compression Testing

73. 5 Axis Numerex CMM with IMIS Visual DMIS
45” x 60” x 30” on x, y, and z

74. Instron
Machine
checks
tensile and
compression
of our
polymers
and metals

75. Tool & Die Inc.
 Industry Tested Special Machines
 Rugged designs built to meet your
specifications for long machine life
 Complete Machine Shop and Fabrication
capabilities
 One-Stop Company where all design,
fabrication, machining, painting, panel
building, assembly, programming, testing
and de-bug, including Robotics, are
performed in-house