This document provides information about Judco Manufacturing's facilities and capabilities for producing automotive switches and components. It describes their manufacturing facilities in Harbor City, CA and Mexicali, Mexico, which include injection molding machines, wire processing equipment, and assembly lines operating 24/7. Engineering capabilities including CAD software, rapid prototyping, and testing equipment are also summarized. Judco has extensive experience in designing and manufacturing switches and electrical components for automotive OEMs.

2.  Door Lock Switches
 Memory Seat Switches
 Sunroof Switches
 Wire Harnesses
 Exterior Latch Switches
 Window Pinch Sensors
 Power Seat SensorsPower Seat Sensors
 Cruise Control SwitchesCruise Control Switches
 Horn SwitchesHorn Switches
 Paddle Shifter SwitchesPaddle Shifter Switches

3. Horn Plate Assembly - WK, WD, RT, RM, LX,LD,JK
Paddle Shifter Switches – WK, LX, LC SRT, L Base
Wire Harness – Navigation System – JS, LX, LC, PF
Wire Harness – Current DR RAM Box
Wire Harness – Lighted Vanity – Many Programs/Vehicles
Wire Harness – Pinch Sensors – Many Vehicles
Chrysler Remote Radio Switch
HB, WK, XK, KK, RT, LX, Sunroof Switches
HB, XK Power Lift Gate Switches
HB, WK, XK, RT Memory Switches
Ignition Trim Rings – RT, RM
Sealed Passive Entry Switch – 2012 PF

4. Current ProductsCurrent Products
Horn Plate Assembly
Paddle Shifter Switches
Wire Harness – Navigation Systems, HVAC, Center Consoles
Wire Harness – Lighted Vanity – Many Programs/Vehicles
Wire Harness – Pinch Sensors – Many Vehicles
Remote Radio Switches
Sunroof Switches
Power Lift Gate Switches
Memory Seat Switches
Ignition Trim Rings – RT, RM
Sealed Passive Entry Switches
Door Lock Switches

5.  40,000 square feet .
 3-shift operation.
 24 hours a day.
 Complete in-house facilities
include: injection molding, wire
processing, assembly, machine
shop, prototyping, and all vital
phases of the manufacturing
process.

6. Southwest corner of building Front Office /Engineering Machine Shop
Lunch Area /Assembly Assembly /Testing Wire Processing

7. Manufacturing Facility – Mexicali, MXManufacturing Facility – Mexicali, MX
40,000 Square Feet
313 Employees
Complete assembly of switches &
wire harnesses.

8. Manufacturing Facilities:
Harbor City, CA 1429 W. 240th Street
Harbor City, CA 90710
(310)534-0959
www.judcomfg.com
Mexico: Mexicali
Michigan Sales & Engineering Support:
Eastern Michigan: Judco Mfg.
2000 Oakley Park Rd., Suite 208
Walled Lake, MI 48390
Dan McGlone 248-624-6840 or 586-914-6286
Western Michigan: Judco Mfg.
41 Washington Avenue, Ste 235
Grand Haven, MI 49417

9.  Years in Business: 38
 Local & Residential Plant Engineering Support
 Very Low Warranty on Existing Products
 Privately Held Company
 Financially Stable With No Debt
 Sales: 2010- $12,500,000
2011 - $18,200,000
2012 - $25,000,000
2013 - $28,500,000
2014 - $31,255,759
 Other Automotive Customers: Ford, General Motors, Nissan, Toyota,
Tesla
Takata, Autoliv, Federal Mogul, IAC
 Last Chrysler Audit: October 2013 - Harbor City
September 2013 - Mexicali, Mx
November 2007 - Honduras

10. Current TechnologyCurrent Technology
 State of the art molding technology
 3-D printers on hand for rapid prototyping of parts.
 Full in house machine shop with high speed multi-axis
machining centers.
 Direct electronic transfer from CAD to CNC prototyping
capability.
 All phases of plant floor networked for real time computer
access to check status on any process or order.
 Fully automated high speed wire processing machinery.
 Fully automated welding processes producing 700 welds
per hour. This machinery built in house with current
personnel and equipment.

11. Engineering/Tool RoomEngineering/Tool Room
 TOOL ROOM CAPABILITY
 Judco’s 6 man shop has personnel that are highly
trained and experienced in mold making,
prototyping, and machining of all types of jigs
and fixtures.
 Our equipment consists of two Mini Haas machine
centers with high speed capability for prototyping
and one Haas VF1 used for mold making.
 Also included are lathes, surface grinders and 4
Bridgeport mills. Newly acquired CamWorks
(cad/cam system) provides reduction in
programming time and file sending to mold
makers. Elysium provides Catia read/write
translator for more efficient communications with
Tier 1 engineers.

12. Wire CapabilitiesWire Capabilities
 7 fully automated Komax 333 wire
processing machines.
 1 automated Komax 110 bench-top
machine.
 All machines capable of both single and
double end terminations.
 2 High speed Cadera wire processing
machines capable of processing 4500 wires
per hour.
 Sophisticated crimp force monitors for
exacting crimps.
 Wire processing done on a continuous 24
hour / 3 shift schedule.
 Can process wire gauges from 12g to 26g.

13. Molding CapabilitiesMolding Capabilities
 Full service custom injection molding department to
handle all of your plastic design, production, and
assembly needs.
 19 injection molding machines:
 (10) - 28 ton machines
 (2) - 55 ton machines
 (2) - 66 ton machines
 (3) - vertical "shuttle type" machines
 (2) – 110 ton machine
 Department runs 24 hours a day, 7 days a week.
 Over 400,000+ parts are produced on a daily basis.
 Constant "on-line" quality checks. PPM figures and scrap
material tracked on a department and machine specific
basis.
 We have the expertise and closed loop machines to mold
close tolerance, intricate parts.
 We are a manufacturer first, so we design based on
"manufacturability”.

14. 3D scanner
Scanning the die cast components enables our process engineers to have a
complete understanding of how the die cast process effects actual product
geometry compared to CAD nominal.
Scanned part images are generated via the 3D scanner, color gradients
illustrate out of tolerance conditions. Green areas indicate an intolerance
condition, red indicates an out of tolerance condition. Real time feedback
from scanned castings allow the process engineers to adjust process
parameters to correct out

15. Spectrometer
All zinc alloy received arrives with material certifications
ensuring alloy elements comply with specifications.
Our spectrometer enables the metrology department to
determine the actual element make up of our castings.

16. Metal flow simulation software
Flow simulation performed prior to tool build ensures optimal gate
and runner design for high pressure zinc die casting. Proper gate
geometry and location is a critical tool design consideration.

17. Engineering StrengthsEngineering Strengths
 Engineering Capability
 Extensive experience and expertise in research, design and development in electronic,
electrical and mechanical disciplines.
 Experienced outside consultants available to assist and augment our design
engineers.
 Experience and ability to create unique switches and other electrical products.
 Have participated in several DFSS projects.
 Design & Software Capability
 Catia - V4 & V5
 Unigraphics
 Team Center Access
 Solid Works
 Rapid Prototyping
 Mastercam
 FEA
 Mold Flow Analysis - Autodesk
 Testing
 Test Lab on site.
 (3) Environmental chambers.
 Switch cycle testing with data-logging capability.
 Vibration testing also available off site.

18. Available Switch Capacity Shown In Yellow
Capacity available to build an additional 4,000,000
Switches per year in Mexico.

19. HC Plant Process FlowHC Plant Process Flow

20. Organizational ChartOrganizational Chart

21. Quality
ISO 9001: 2008 Certified
TS 16949 Audit July of 2014.
Very low warranty on similar products.
Light intensity & graphics color measurement equipment
on hand
Current CPK on similar parts – 2.44
Last Chrysler visit to our facility – September 2013.
Full quality Lab on site.
CMM & Automated measuring
systems in house(See Picture)
Starrett AV300 Measuring System