The document outlines a seminar presentation on the Bhilai Steel Plant, a key facility of the Steel Authority of India Limited (SAIL), highlighting the plant's production capabilities and achievements. It provides an overview of SAIL, the plant's history, major products, and operational details, including its electrical repair shop and power systems. Notably, Bhilai Steel Plant is recognized as India's primary producer of steel rails and has received multiple awards for excellence in safety and quality management.

1. A
seminar on
Practical Training
At
“ BHILAI STEEL PLANT (BSP) ”
( A Unit Of SAIL )
PRESENTED BY:
Pratyush Raj
4th year, EE
PCE2/EE/12/001
DEPARTMENT OF ELECTRICAL ENGINEERING
POORNIMA COLLEGE OF ENGINEERING
ISI-6 RIICO INSTITUTIONALAREA,
JAIPUR -302022
SUBMITTED TO:
Jaldeep Kumar
Asst. Professor
Dept. Of Electrical Engg.
2015-16

2. CONTENT :-
 SAIL - An Overview
 Bhilai Steel Plant - An Overview
 Production in Plant
 Flowchart of Steel Formation
 Raw Materials
 Electrical Repair Shop
 Power System Department
 Plate Mill
 Rail and Structural Mill
 Blast Furnace
 Major Products
 Achievements

3. SAIL - AN OVERVIEW
 Steel Authority Of India Limited
 Largest steel making company in India
 An annual turnover of ₹ 51866 crore.
 One of the seven Maharatnas of the country's Central Public Sector
Enterprises.
 SAIL traces its origin to the Hindustan Steel Limited (HSL) which was set
up on 19 January 1954
 Annual production of 13.5 million metric tons
 24th largest steel producer in the world

4. PLANT START COLLABORATOR
BSP(Bhilai) 1959 USSR
RSP(Rourkela) 1959 GERMANY
DSP(Durgapur) 1960 UK
BSL(Bokaro) 1964 USSR
ISP(IISCO) 2006 PRIVATE
 Five Integrated Steel Plant
 Three Special Plants at Salem, Durgapur and Bhadravathi
 Also Owns a Alloy Plant at Chandrapur
 Head Quarter in New Delhi
 Major products are Steel, flat steel products, long steel
products, wire products , plates

5. Top Steel Producer in 2013-2014 :-
 China 823MT + 9%
 Japan 110MT - 2%
 USA 88MT + 7%
 India 83MT + 5%
Top Players in the World :-
1st : 93.6MT Arcelor Mittal(Luxembourg)
2nd : 47.9MT Nippon Steel(Japan)
3rd : 42.8MT Hebei Steel(China)
. . . . . . . . . . .
. . . . . . . . . . .
11th : 23.3MT Tata Steel(India)
. . . . . . . . . . .
24th : 13.5MT SAIL(India)
. . . . . . . . . . .
33rd : 12.7MT JSW(India)

6. BhilaiSteel Plant - ANOVERVIEW

7.  Bhilai Steel Plant is located in Bhilai in the Indian state of Chhattisgarh
 a unit of Steel Authority of India Ltd.
 India's first and main producer of steel rails, as well as a major producer of
wide steel plates and other steel products
 Inaugurated at 1959 in collaboration with USSR
 eleven-times winner of the Prime Minister's Trophy for best integrated steel
plant in the country
 Sole supplier of the country's longest rail tracks, which measure 260 metres
(850 ft)
 Annual production capacity of 3.153 MT of saleable steel
 Covers an area of about 36 sq.kms
 Total Rail track inside – 365 KM
 SAIL’s most profitable plant

8. Product mix Tonnes/annum
Semis 533,000
Rail & heavy structural 750,000
Merchant Products (angles,
channels, & TMT bars)
500,000
Wire Rods (TMT, plain &
ribbed)
420,000
Plates (up to 3600 mm
wide)
950,000
Total saleable steel 3,153,000
Production in plant :-
 there are around 46 factories are registered inside
Bhilai Steel Plant

9. Flowchart of steel formation :-

11. Raw Materials from Mines :-
Iron-Ore
- Dalli-Rajhara Iron Ore
Complex, 80 kms from Bhilai
Limestone - Nandini, 23 kms from Bhilai
Dolomite - Hirri, 150 kms from Bhilai

12. Electrical RepairShop
 One of the key shop in the plant
 For the repairment and maintenance of electric motors
installed in whole plant
 Around 40 thousand motors are installed in whole plant

13.  Electrical Repair Shop consists of different sections like Receive and
Issue Section, Assembly Section , Winding Section , Coil section , Testing
Section etc.
 also Consists of Magnet and Transformer Repair shop
 main purpose of this shop is to repair the electric motors and after the
reassembling , it is sent back to the respective shops.

14. Power System Department
 Main purpose of this section is to monitor , control and distribute Power to
the whole plant
 Total of 280 MW load capacity in plant
 Seven Power system department to control electric power in plant
 Power is taken from three power plants i.e. PP1 , PP2 and PP3 .
 PP3 is a joint venture of SAIL and NTPC ( NHPCL )
 Power is controlled using electric yards components

15. PlateMill
 Plates of wide variety, in any required size, and strength, chemical and
physical properties, can be produced here
 capacity to produce high pressure, boiler quality and high tensile steels
 Bhilai has the widest plate mill in the country, and it uses continuously
cast slabs as input.

16. Capacity 9,50,000 T
Plates thickness 8-120 mm
Width 1500-3270 mm
Length 5-12.5 M
Production :-
 On 29th March,1983 , First Plate was produced from this
Mill
 it has three Reheating furnace

17. Railand Structural Mill
Capacity - 7,50,000 T
Products
• Rails - R52 Kg/m & R60 Kg/m ; UTS 880 N/mm2 rails as per IRST-
12/96 specifications , Euro norms and international standards.
• Thick web asymmetric rail Zu 1-60
• Beams - 600,500,450,400,350,300 & 250.
• Channels - 400,300 & 250.
• Angles - 200 & 150.
• Crossing Sleeper.
• Crane Rails - KP80, 100,120 & 140.

18. Bhilai Rails
 Bhilai is the sole supplier of the country's longest rail tracks of
260 meters
 Largest producer and leading rail maker of the world.
 Four and a half decades of experience in rail making.
 Produced over 15 million tones of rails; 2.7 lakh km in length.
 Indian Railways- World’s second largest rail company moves
exclusively on Bhilai rails.
 Rails exported to 10 countries with exports to South Korea, New
Zealand, Argentina, Turkey, Iran, Egypt, Ghana, Bangladesh and
Malaysia.

19. Blast Furnace
 type of metallurgical furnace used for smelting to produce
industrial metals
 fuel, ores and flux (limestone) are continuously supplied through
the top of the furnace
 a hot blast of air(sometimes with oxygen enrichment) is blown
into the lower section of the furnace through a series of pipes
3 of 1033 Cu m capacity each
3 of 1719 Cu m capacity each
1 of 2355 Cu m capacity

20. Major Products
Wheels and Axles
Rails

21. Galvanised sheets
Pipes

22. Wire Rods
SAIL TMT

23. Achievements
 Eleven-times winner of the Prime Minister's Trophy for best
integrated steel plant in the country
 Greentech Safety Gold Award by Greentech Foundation for
outstanding achievement in Safety Management to Bhilai Steel Plant
 National Safety Award to Bhilai Steel Plant announced by the Ministry
of Labour & Employment, Government of India – 2008
 BSP bagged the prestigious Golden Peacock National Quality Award
2011 conferred by institute of Directors on 28th january,2011
 BSP has been awarded the Golden Peacock Eco-Innovation Award
2010 instituted by World Environment Foundation