Gears and Gearboxes by Rajendra Gears CO. & R.G.ROLLING INDIA LTD., Ghaziabad

A Manufacturing Innovation
RAJENDER SINGH (Chairman) PUNEET SINGH (Managing Director)
www.rajendragears.com

Established at Ghaziabad, Uttar Pradesh, India, we “Rajendra Gears Co.
& R.G. Rolling India Ltd,” are one of the leading manufacturers,
suppliers and exporters of Rolling mills plants & Machinery including
Mill Stand, Block Rolling Mill, Gear Boxes, Shears, TMT box, Pinch Rolls
and Cooling beds. As pioneers in this field, we also hold expertise in
providing designed consultancy support as well as meet the specific
erection commissioning demands for complete range of Rolling mill
plants & machinery in since the year 1980.
With our specialization in offering process support equipment for hot
rolling mills, we are able to match up with the exact work application
needs of the customers. Further, with experienced management
handling the involved business operations of the company, we are also
able to ensure high customer centric work approach as well as also see
to it that latest German technology based equipment range is made
available for the customers.
Today, our well developed machinery workshop as well as dedicated
service support provided by designing engineers and other support staff
assist us in coming up with best & finest quality rolling mill plants. As
leading manufacturers, exporters, suppliers & consultants in the field of
rolling mills plants on a global scale, we have been able to successfully
built up our reputation based on aspects of quality and delivery, thus
achieving complete satisfaction of our customers in relation to the
products and services delivered.

RG GROUP having 2 companies running under one
frame of manufacturing, Exporting, Design supervision,
Erection & Commissioning and giving quality
consultancy from the last 30 years all type of Rolling
Mill plants in every corner of world.
This RG GROUP is having a vast ground of highly
qualified experience Design Engineers & Engineering
Europe machinery to produce fast , big to even small
and medium range of rolling mill plants.

To Build, minting and perpetuate a loyal and continuing
relationship with every customer through total
commitment to quality, transparent dealings, timely
completion and there by enhancing the values for our
products & organisation.

When all is said and done, reliability is the measurement by which
any manufacturer should be judged. Over 30 years, RG has earned
the reputation of providing high performing Rolling Mills and
Rolling Mill Plants Solutions.
We at "Rajendra Gears" and "RG Rolling Ltd." credit our reputation
to the fact that we control all aspects of the development process
including design, in-house manufacturing and testing and for this
very purpose we have our own Quality Control Department that
takes care of the accuracy and precision of all the work that is
taking place. We are equipped with all the latest instruments
required for this purpose.
We have inducted a wide spectrum of sophisticated quality control
equipments, both of digital and analog versions, like Bore Gauges,
Micrometers, height Gauges, Vernier Callipers, Profile Testers, Lead
And Role Testers etc. of leading brands like MITUTOYO, FETE,
KLINGENBERG etc. We also have the facility to check the chemical
composition and crack detection, Ultrasonically by ECC.

We have with us well established infrastructure support
facilities that assist us in coming up with flawless and
superior functionality based rolling mill plants and
equipment as per the emerging demands of the markets.
Having clear understanding of value of sound infrastructure
and the vital support it provides to the proper functioning
of an organization, we make every effort to maintain latest
technology support in the involved process handling
facilities right from manufacturing to delivering stages.
Some of the strengths of our infrastructure include:-
• Presence of proper work space with cutting edge
machinery support to precision handle the work along
with professionally trained workforce
• Maintenance of all processing equipment
• Well maintained post production support for safe and
secure transportation
• Complete facility to design, manufacture as well as
install Rolling Mill Plants in customized specifications

As leading manufacturers, exporters, suppliers &
consultants in the field of rolling mills plants on a global
scale, the consistent service and product standards
delivered has helped us in gaining due industry
recognitions as well as prestigious awards.
Further, our consistent approach towards delivering
quality assured range has helped us in gaining :-
• ISO 9001:2000
• NSIC-D&B SMERA Performance & Credit Rating

Cooling Bed Automatic Rack Cooling Bed TMT Bar Rolling Mill Plant
Wire Rod Rolling Mill Plant Steel Re-rolling Mill Plant Rolling Mill

Flat Rolling Mill Gear Boxes Housing Less Mill Stand
Continuous Mill Pinion Gear Box Vertical & Horizontal Mill Stand

Steel Melting Mill Stand Flying Shear
Turnkey Rolling Mill Block Rolling Mill Plant TMT System

Cooling beds offered are made available in manual
operations from 60mtr up to 84mtr. Here, our
expertise also lies in making these available as per
customer requirements of size. With billets re-heated
to a temperature of 1200ᵒC in re-heating
furnace, these are then rolled to defined sections
of finished material in Rolling Mill Unit. From
finishing stand, these re-bars are made to go
through precision designed pipes where water
quenching is performed under controlled
conditions. This helps in decreasing the surface
temperature of hot re-bars to around 400ᵒC. The
extensive as well as uniform cooling provided at
cooling bed helps in getting temperature equalized
at round 600ᵒC.

Automatic Rack Type Colling Bed provide uniform
air-cooling to the bars & profiles and transport
these in phased manner from entry to discharge
side. Made available in precision designed and
engineered finish, these efficiently handle the
requirements from smallest to maximum bar sizes
that need to be rolled.
Further, these also assist in providing desired
adjust ability in terms of size, shape as well as alloy
of profiles. The cooling beds also provide for
maintaining appropriate cooling rates that ensure
minimized distortion as well as help in achieving
high quality profiles.
We had successfully commissioned 66mtr long
automatic rack type cooling bed at SAIL plant at
Himachal Pradesh, in North India.

TMT Bar Rolling Plant & Machinery is installed in
engineering and construction industries. Installed
with cutting, cooling, rolling and handling
equipments, the mill plant is used to manufacture
metal wires and rods. Our manufactured bar
rolling plant & machinery is capable of
manufacturing metal wires from different kinds of
metals like stainless steel, carbon steel, iron,
aluminum, copper etc. We, at our end, have TMT
bar rolling plant & machinery for both small steel
sections as well as for large scale structural steel
with capacity up to 500 tons per day.

Wire Rod Rolling Mill Plant is installed in
engineering industries for rolling of billets into
wire rods. The mill plant is also used in
manufacturing wire coils from the stainless steel
and aluminum sheets. The rod rolling mill has
advanced features that ensure controlled rolling
and cooling operation in the mill. We have
provided the Wire Rod Milling Plant with
controlled water-box cooling and draft scheduling
for controlled rolling of billets and sheets. The
entire rolling mill plant is integrated with top
quality technological design such as pass
schedules and sophisticated automation systems.

It’s been years since we are engaged in
manufacturing Slit Rolling Mill Plant. Replacing the
traditional technique of rolling, the slitting
technology is applied to continuous bar mills. In
this type of technology, the production of two or
more strands is possible from one billet. Our
expertise lies in transforming any existing rolling
mill to a slit rolling mills plant.
The rolling plant is very much capable of producing
single stranded bar at a predetermined velocity. It
allows a considerable increase in the production
capacity of rolling small sized bars. The plant
ensures state of the art technology, minimum
downtime for production thus lowering the cost of
production.

We are a well-known Sheet Rolling Mill Supplier,
Exporter, Manufacturer, based in India. Our Sheet
Rolling Mill Plant is widely used in producing high
quality metal sheet using various kinds of metal
and alloys. Our high-tech machines are highly
satisfying in various commercial applications. To
meet the specific requirements of the industry our
Sheet Rolling Mill Plant is available in varied
designs and sizes. Further, we adopt all the
industry guidelines and shared requirements of
our clients in manufacturing activity. This aid us to
produce client satisfactory products. Our Sheet
Rolling Mill is especially engineered for giving
optimum performance at low-maintenance price.

Flat rolling is the most basic form of rolling with
the starting and ending material having a
rectangular cross-section. The material is fed in
between two rollers, called working rolls, that
rotate in opposite directions. The gap between the
two rolls is less than the thickness of the starting
material, which causes it to deform. The decrease
in material thickness causes the material to
elongate. The friction at the interface between the
material and the rolls causes the material to be
pushed through. The amount of deformation
possible in a single pass is limited by the friction
between the rolls; if the change in thickness is too
great the rolls just slip over the material and do
not draw it in.

We have been providing a wide assortment of
Gears and Gearboxes to the industry, and are a
leading Manufacturer, Supplier and Exporter of
Rolling Mill Gear Boxes. Our Gear Boxes are
engineered utilizing latest technology by our
expert engineers who possess a vast industry
experience. As a dependable Industrial Gear Boxes
Manufacturer, we have installed modern
machinery in our manufacturing unit. This allows
us to build multipurpose Rolling Mill Gear Boxes,
which are available in variety as per the
requirements of our clients. Apart from this, we
deliver these Gear Boxes in a specific time period
and offer premium packaging of offered products.
Our affordable prices of products are satisfactory
to the clients.

We are a professional Mill Stands Manufacturer,
Supplier. These Housingless Mill Standsare widely
utilized in heavy engineering and other industrial
purposes.
Our Housingless Stands are designed for bearing
long working and are known for their long-lasting
nature.
Our engineers use progressive technology and foll
ow all the international market setnorms while bui
lding the products to ensure their complete reliabil
ity. Components used inproduction process of are
of high grade and assure to excellent endurance of
theHorizontal Mill Stands. Also, we ensure prompt
delivery of orders at reasonable prices toachieve f
ull client satisfaction.

We are a professional Mill Stands Manufacturer, Su
pplier. These Housingless Mill Standsare widely util
ized in heavy engineering and other industrial purp
oses. Our HousinglessStands are designed for bear
ing long working and are known for their long-lasting
nature.Our engineers use progressive techn
ology and follow all the international market setno
rms while building the products to ensure their co
mplete reliability. Components used inproduction
process of are of high grade and assure to excellen
t endurance of theHorizontal Mill Stands. Also, we
ensure prompt delivery of orders at reasonable pri
ces toachieve full client satisfaction.

Pinion Gear Boxes offered are manufactured
utilizing advanced assembling and testing facilities
so as to assure in these optimum performance
values. Here, with our expertise in precision
fabricating gear boxes as per specific needs of the
customers, these are successfully running at
working units of different client companies
associated with us. As pioneers in manufacturing
these gear boxes since 1980, we have successfully
designed pinion gear boxes up to 1000 mm CRS
with all gear support coming in quality hardened
and grinded finish as well as shafts for different
types of gear boxes that find application in rolling
mill plants.

Mill Stand can be made available by us from 210
mm (8inch) size up to 600 mm (24inch) size
options. Here, we make use of only steel casting
C.I ultra sonically tested material in grades as per
the specified requirements so as to provide for
optimum functional support in the offered mill
stand range.
Further, our expertise lies in providing these in
roller bearing and fiber bearing support as well as
suitability for handling both long and flat products.
Here, we can deliver complete range of open &
close stands, open stands as well as close stands
that are not only comfortable but also easily
operational in roll changing as well as other
adjustments. Our expertise also lies in offering 2hi
and 3 hi stands.

Pinion Gear Boxes offered are manufactured
utilizing advanced assembling and testing facilities
so as to assure in these optimum performance
values. Here, with our expertise in precision
fabricating gear boxes as per specific needs of the
customers, these are successfully running at
working units of different client companies
associated with us. As pioneers in manufacturing
these gear boxes since 1980, we have successfully
designed pinion gear boxes up to 1000 mm crs
with all gear support coming in quality hardened
and grinded finish as well as shafts for different
types of gear boxes that find application in rolling
mill plants.

Mill Stand can be made available by us from 210
mm (8inch) size up to 600 mm (24inch) size
options. Here, we make use of only steel casting
C.I ultra sonically tested material in grades as per
the specified requirements so as to provide for
optimum functional support in the offered mill
stand range.
Further, our expertise lies in providing these in
roller bearing and fiber bearing support as well as
suitability for handling both long and flat products.
Our expertise also lies in offering 2hi and 3 hi
stands.

RG is one of the finest manufacturers of
continuous shear in india. RG provides and
manufacture the flying shear machine up to 1200
mm crs which can comfortably cut the bar form
12mtr/sec up to 20 mtr/sec. all the body of the
machine is manufactured on very accurate high
profile European machines and internal parts and
gears are hardened and grinded on high accuracy
European machines.

The company has been providing turn-key
solutions for rolling mills, from designing,
manufacturing and mill commissioning for Bars
and Sections.
We also take up projects of BAR MILLS AND with
backward integration on turnkey basis.

Block Rolling Mill Plant involves in handling ferrous
and non-ferrous products that are rolled down to
defined sizes. The available support of modern
production facilities, experienced professionals as
well as CAD design software allow us to ensure
that the plant solutions offered deliver optimum
functionality support in defined process
applications including in manufacturing thermo
mechanically treated steel reinforcing rods.

TMT system offered is based on authorized temp-core
technology as per design standard of CRM
Belgium and designed for 8 mm to 40 mm sizes.

Address: E-13, E-07, E-06, Udyog Kunj Industrial area, NH-24, Ghaziabad – 201010, Uttar Pradesh , India
Website: www.rajendragears.com
E-mail: rggroupindia@gmail.com, rajendragears1@yahoo.co.in
Mobile No.: +91-9899899952, +91-9811284824, +91-98999899900,
Phone No.: +91- 120-2762141,142,143
Fax No.: +91-120-2761347

Gears and Gearboxes by Rajendra Gears CO. & R.G.ROLLING INDIA LTD., Ghaziabad

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