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KEMET Webinar
Expanding to 75V automotive grade
João Pedroso
Sept. 2018
KEMET/TOKIN Proprietary Information
2© KEMET Electronics. All Rights Reserved.
Automotive
Grade
Ta MnO2
T491
T495 Low
ESR
T498 150ºC
T499 175ºC
Polymer
Automotive
(AEC-Q200)
T598 125ºC
1000h
85ºC/85%RH/Vr
T591
500h
85ºC/85%RH/Vr
T599 150ºC
1000h
85ºC/85%RH/Vr
1st to Market!
3© KEMET Electronics. All Rights Reserved.
Polymer Capacitors
Historical Evolution
• 2000: T520 – Standard 105º C
• 2002: T530 – Multi Anode, 125ºC Rated (ultra low ESR
up to 4mOhm)
• 2006: DSCC Drawing Release
• 2008: T521 – 1st High Voltage (25V)
• 2010: mF Caps – Maximum Capacitance
• 2011: T540/541 – 125ºC Polymer High Reliabiility Military
COTS
• 2015: T598 Polymer Capacitors with full
AECQ200 qualification
• May 2018: T 599 – 1st to market 150ºC
Automotive Grade
10
10
10
103
10
10
10
10
10
MnO2
Conductive
Polymers
-2
2
1
0
-1
4
5
6
NonAutomotiveGrade
4© KEMET Electronics. All Rights Reserved.
Interconnected
Tantalum
Particles
Counter Electrode Penetration into Pores
(Manganese Dioxide (MnO2) or Conductive Polymer)
Carbon Ink
Silver
Paint
Manganese Dioxide (MnO2) or
Conductive Polymer
Weld
Tantalum (Ta) & Ta2O5 Dielectric
Silver Adhesive
Carbon Ink
Mold Epoxy
Silver Paint
Washer
Tantalum Wire
Solder Coat
Leadframe
Ta2O5 Dielectric
Ta Metal MnO2 or
Cond. Poly.
Tantalum
Polymer Capacitors
Capacitor Construction – MnO2 vs Polymer
KEMET Confidential
5© KEMET Electronics. All Rights Reserved.
MLCC’s
Lytics
Hybrids
Ta MnO2 BECAUSE
Market situation
Piezo electrical behavior
Miniaturization need
Extended life
Frequency behaviour
Miniaturization / height constraints
Shock & Vibration
Benign failure mode
Higher ressonante frequency / Capacitance retention
Higher ripple current capability
CAN REPLACE…
6© KEMET Electronics. All Rights Reserved.
Existing Product Offering (T591/T598/T599)
Benefits
7© KEMET Electronics. All Rights Reserved.
Existing Product Offering (T591/T598/T599)
Competitor Landspace
Full Qualification
Pack Available upon
request
T591&T598 and T599
AVX
TCQ Series
Panasonic
TA &TV Series
EXTENDED PORTFOLIO LIMITED PORTFOLIO
8© KEMET Electronics. All Rights Reserved.
Polymer Promotion and Placement Strategy
Powertrain
Systems
Diesel Engine
Management
Gasoline Engine
Management
Chassis and
Safety
Electronic
Stability Control
(ESC)
Electric power
steering systems
Airbag, occupant
detection and
alarm systems
Advanced Driver
Assistance (ADAS)
Adaptive Cruise
Control (ACC)
Blind Spot
Detection (BSD)
Rear Cross Traffic
Alert (RCTA)
Emergency Brake
Assist (EBA)
Lane Departure
Warning (LDW)
Infotainment &
Autonomous
Driving
Automotive
Cluster
Autonomous
Driving
2018
2014
T591 105ºC T598 125ºC T599 150ºC
T597 Ultra Small – Samples – 0805 / 1206 footprint available
Automotive
Infotainment
9© KEMET Electronics. All Rights Reserved.
Infotainment & Autonomous Driving
DC/DC
converter
<1V
3.3V
5V
24V12V DSP
Microprocessor
I/O
USB
INPUT OUTPUT
Central Infotainment Display Input
• T598D336M035ATE065
Automotive Cluster Input
• T598D226M035ATE065 Low DCL
Central Infotainment Display Output
• T598D106M050ATE090
SuperComputing – Automonous Output
• T598D477M2R5AT xxxx (E006, E009)
• T598V227M2R5AT + V337M2R5 xxxx (E009, E012, E015)
• T598B476M006 + M010ATE070
USB/Wireless Chargers
• T598D107M010ATE025
• T598B68M006ATE070
10© KEMET Electronics. All Rights Reserved.
Advanced Driver Assistance (ADAS)
DC/DC
converter
<1V
3.3V
5V12V DSP
Microprocessor
I/O
USB
INPUT OUTPUT
ADAS Cameras & Sensors
• T598D337M006ATE025
• T598D107 and D227M010ATE025
• T598D157M016ATE065
Samples in the field with Ultra Small
• 3216-12 – 1206 – 47uF6,3V
• 2012-10 – 0805 – 22uF6,3V
RADAR Sensor
• T598D107M010ATE025
11© KEMET Electronics. All Rights Reserved.
Chassis and Safety
DC/DC
converter
<1V
3.3V
5V12V DSP
Microprocessor
I/O
USB
INPUT OUTPUT
EPS – Input – Design in / Evaluations
• T599X826M030AT xxxx (E040)
Rain Sensor – Input
• T598D226M035ATE065
Pump Technology
• T599X336M035ATE035
EPS – Output Design In
• T599B686M2R5ATE050
• T598D107M010ATE080
12© KEMET Electronics. All Rights Reserved.
Powertrain Systems
DC/DC
converter
<1V
3.3V
5V12V DSP
Microprocessor
I/O
USB
INPUT OUTPUT
Actuator – MLCC Replacement
• T599X336M035ATE065
ISO Pulse 7637-2 and VW80000 (E05 Load Dump)
Complete Evaluations
T598D336M035ATE065
KEMET has performed the ISO7637-2 Road vehicles — Electrical disturbances from conduction and coupling — Part 2:
Electrical transient conduction along supply lines only pulse tests and concluded that the 35V rated voltage products fully
comply with pulse1, 2a,2b,3a,3b, 4 and 5b(suppressed at 13,5+40V) and show limitation at 5a pulse. The 5a pulse limitation
requires up front definition of the pulse shape and parameters for an alternator with centralized load dump suppression or
not is use. In most new alternators, the load dump amplitude is suppressed (clamped) by the addition of the limiting diodes.
In addition KEMET performed the Special Load Dump testing E05 according the VW80000, issue 06-2013 – Electric and
Electronics Components in Motor Vehicles up to 3,5t . The summary of the results is shown in Table
a b a b Ri=0,5Ohm Ri=4Ohm Ri=0,5Ohm Ri=4Ohm Ri=0,5Ohm Ri=4Ohm
Severity Level 3
Severity Level 4
All Pass Limiting Failures
Load Dump E05ISO7637-2
VW80000 (E05)
Pulse 5a
unsupressed
Pulse 5b
suppressed
(13,5+40V)
Pulse 2 Pulse 3
Pulse 1 Pulse 4
The pulse shape and
parameters for an alternator
with centralized load dump
suppression. In most new
alternators, the load dump
amplitude is suppressed
(clamped) by the addition of
the limiting diodes
15© KEMET Electronics. All Rights Reserved.
48V
Applications
• 75V
• Samples
Available
16© KEMET Electronics. All Rights Reserved.
0 10 20 30 40 50 60 70 80
Ur (105ºC)
Ur Derated (105ºC)
Uc(125ºC)
Uc Derated (125ºC)
Voltage
Under Development Portfolio
T598 – Solutions for 48V Applications – Ur = 75V
• T598 Prototype Samples
Available
• Mission Profile Temperature
revision required;
• T599 150ºC next step
Max
Op. Temp
T598X106M075ATE075 X 10 75 75,0 10 125ºC 3
T598X156M075ATE075 X 15 75 112,5 10 125ºC 3
75
75
MSL
(mOhm, RT, 100kHz)
KEMET Part Number Case Cap (µF) Voltage DCL Vr (mA)
DF 120Hz
(%)
ESR
17© KEMET Electronics. All Rights Reserved.
Under Development Portfolio
T598X10uF75V – Break Down Voltage
T598X10uF 75V
18© KEMET Electronics. All Rights Reserved.
Poymer
Capacitors
Enhancement
from
Commercial to
Automotive
Existing
Portfolio
Under
Development
Succcess to
Share &
Applicationns
Vision for Next
3 Yrs
Click to return
Click to assess details
19© KEMET Electronics. All Rights Reserved.
2018
Road Map - Polymer Automotive
Vision for next 3 Yrs
2017
T599
150ºC
Telecom / Avionics / Industry
/ New Automotive Start Ups
500h Ur 85ºC/85%RH
T591
T598
2019
125ºC
Miniturizatiom
Low Profile
Single Digit
ESR
LV148 – 48V
Reliability
7343-31
22uF/35&50V
7343-43
33uF/35&50V
1000h / 150ºC
7343-43
10uF75V
15uF75V
3216-12
47uF6V
22uF10V
2012-10
22uF6V
7343-20
330uF/2,5V
220uF4V
7343-15
330uF2,5V
7343-20
470uF2,5V
LV 125ºC
/2000h
LV I 125ºC
/4000h
CVs extensions
150ºC /2000h
Expand Portfolio offering / Specific Customer Requirement Life Estimated Time
7343-43
10uF75V
7343-43
15uF75V
2020
Harsh Environmental Solutions
<35V
>= 35V
175ºC
GREY denotes samples and BLUE market release
7343-43
10uF75V
15uF75V
7343-43
10uF100V
7343-43
10uF100V
Txxx
Reliability
7343-43
33uF/35V
HV 125ºC
/2000h
HV II 125ºC
/4000h
Laboratory Material
Settings
Prototype
Samples
7343-31
22uF/35&50V
7343-43
33uF/50V
3216-12
47uF6V
22uF10V
2012-10
22uF6V
Continuos CV Extensions
Additions and Focus in 5
R&D blocks
Support Design in and Mass
Production Ramp Ups
Focus in mass production
readiness and support to
design in. Continuos
expansion of CV offerings
Basic R&D Laboaratory
Activity
LV II & HV I
125ºC /4000h
7343-20
220uF2,5V
9mOhm / 105ºC
7343-31
470uF2,5V
9/6mOhm / 105ºC
7343-31
470uF2,5V
9/6mOhm / 125ºC
3528 -20
220uF6,3V
3528 -20
220uF6,3V
Mission Critical
Electronics
High-Performance
Power Management
Where Failure is
Not an Option
Breakthrough Technology Unparalleled Borderless Service Smart People
Innovative Products that
Solve Customer Challenges

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Kemet webinar - Expanding to 75V automotive grade

  • 1. KEMET Webinar Expanding to 75V automotive grade João Pedroso Sept. 2018 KEMET/TOKIN Proprietary Information
  • 2. 2© KEMET Electronics. All Rights Reserved. Automotive Grade Ta MnO2 T491 T495 Low ESR T498 150ºC T499 175ºC Polymer Automotive (AEC-Q200) T598 125ºC 1000h 85ºC/85%RH/Vr T591 500h 85ºC/85%RH/Vr T599 150ºC 1000h 85ºC/85%RH/Vr 1st to Market!
  • 3. 3© KEMET Electronics. All Rights Reserved. Polymer Capacitors Historical Evolution • 2000: T520 – Standard 105º C • 2002: T530 – Multi Anode, 125ºC Rated (ultra low ESR up to 4mOhm) • 2006: DSCC Drawing Release • 2008: T521 – 1st High Voltage (25V) • 2010: mF Caps – Maximum Capacitance • 2011: T540/541 – 125ºC Polymer High Reliabiility Military COTS • 2015: T598 Polymer Capacitors with full AECQ200 qualification • May 2018: T 599 – 1st to market 150ºC Automotive Grade 10 10 10 103 10 10 10 10 10 MnO2 Conductive Polymers -2 2 1 0 -1 4 5 6 NonAutomotiveGrade
  • 4. 4© KEMET Electronics. All Rights Reserved. Interconnected Tantalum Particles Counter Electrode Penetration into Pores (Manganese Dioxide (MnO2) or Conductive Polymer) Carbon Ink Silver Paint Manganese Dioxide (MnO2) or Conductive Polymer Weld Tantalum (Ta) & Ta2O5 Dielectric Silver Adhesive Carbon Ink Mold Epoxy Silver Paint Washer Tantalum Wire Solder Coat Leadframe Ta2O5 Dielectric Ta Metal MnO2 or Cond. Poly. Tantalum Polymer Capacitors Capacitor Construction – MnO2 vs Polymer KEMET Confidential
  • 5. 5© KEMET Electronics. All Rights Reserved. MLCC’s Lytics Hybrids Ta MnO2 BECAUSE Market situation Piezo electrical behavior Miniaturization need Extended life Frequency behaviour Miniaturization / height constraints Shock & Vibration Benign failure mode Higher ressonante frequency / Capacitance retention Higher ripple current capability CAN REPLACE…
  • 6. 6© KEMET Electronics. All Rights Reserved. Existing Product Offering (T591/T598/T599) Benefits
  • 7. 7© KEMET Electronics. All Rights Reserved. Existing Product Offering (T591/T598/T599) Competitor Landspace Full Qualification Pack Available upon request T591&T598 and T599 AVX TCQ Series Panasonic TA &TV Series EXTENDED PORTFOLIO LIMITED PORTFOLIO
  • 8. 8© KEMET Electronics. All Rights Reserved. Polymer Promotion and Placement Strategy Powertrain Systems Diesel Engine Management Gasoline Engine Management Chassis and Safety Electronic Stability Control (ESC) Electric power steering systems Airbag, occupant detection and alarm systems Advanced Driver Assistance (ADAS) Adaptive Cruise Control (ACC) Blind Spot Detection (BSD) Rear Cross Traffic Alert (RCTA) Emergency Brake Assist (EBA) Lane Departure Warning (LDW) Infotainment & Autonomous Driving Automotive Cluster Autonomous Driving 2018 2014 T591 105ºC T598 125ºC T599 150ºC T597 Ultra Small – Samples – 0805 / 1206 footprint available Automotive Infotainment
  • 9. 9© KEMET Electronics. All Rights Reserved. Infotainment & Autonomous Driving DC/DC converter <1V 3.3V 5V 24V12V DSP Microprocessor I/O USB INPUT OUTPUT Central Infotainment Display Input • T598D336M035ATE065 Automotive Cluster Input • T598D226M035ATE065 Low DCL Central Infotainment Display Output • T598D106M050ATE090 SuperComputing – Automonous Output • T598D477M2R5AT xxxx (E006, E009) • T598V227M2R5AT + V337M2R5 xxxx (E009, E012, E015) • T598B476M006 + M010ATE070 USB/Wireless Chargers • T598D107M010ATE025 • T598B68M006ATE070
  • 10. 10© KEMET Electronics. All Rights Reserved. Advanced Driver Assistance (ADAS) DC/DC converter <1V 3.3V 5V12V DSP Microprocessor I/O USB INPUT OUTPUT ADAS Cameras & Sensors • T598D337M006ATE025 • T598D107 and D227M010ATE025 • T598D157M016ATE065 Samples in the field with Ultra Small • 3216-12 – 1206 – 47uF6,3V • 2012-10 – 0805 – 22uF6,3V RADAR Sensor • T598D107M010ATE025
  • 11. 11© KEMET Electronics. All Rights Reserved. Chassis and Safety DC/DC converter <1V 3.3V 5V12V DSP Microprocessor I/O USB INPUT OUTPUT EPS – Input – Design in / Evaluations • T599X826M030AT xxxx (E040) Rain Sensor – Input • T598D226M035ATE065 Pump Technology • T599X336M035ATE035 EPS – Output Design In • T599B686M2R5ATE050 • T598D107M010ATE080
  • 12. 12© KEMET Electronics. All Rights Reserved. Powertrain Systems DC/DC converter <1V 3.3V 5V12V DSP Microprocessor I/O USB INPUT OUTPUT Actuator – MLCC Replacement • T599X336M035ATE065
  • 13. ISO Pulse 7637-2 and VW80000 (E05 Load Dump) Complete Evaluations T598D336M035ATE065
  • 14. KEMET has performed the ISO7637-2 Road vehicles — Electrical disturbances from conduction and coupling — Part 2: Electrical transient conduction along supply lines only pulse tests and concluded that the 35V rated voltage products fully comply with pulse1, 2a,2b,3a,3b, 4 and 5b(suppressed at 13,5+40V) and show limitation at 5a pulse. The 5a pulse limitation requires up front definition of the pulse shape and parameters for an alternator with centralized load dump suppression or not is use. In most new alternators, the load dump amplitude is suppressed (clamped) by the addition of the limiting diodes. In addition KEMET performed the Special Load Dump testing E05 according the VW80000, issue 06-2013 – Electric and Electronics Components in Motor Vehicles up to 3,5t . The summary of the results is shown in Table a b a b Ri=0,5Ohm Ri=4Ohm Ri=0,5Ohm Ri=4Ohm Ri=0,5Ohm Ri=4Ohm Severity Level 3 Severity Level 4 All Pass Limiting Failures Load Dump E05ISO7637-2 VW80000 (E05) Pulse 5a unsupressed Pulse 5b suppressed (13,5+40V) Pulse 2 Pulse 3 Pulse 1 Pulse 4 The pulse shape and parameters for an alternator with centralized load dump suppression. In most new alternators, the load dump amplitude is suppressed (clamped) by the addition of the limiting diodes
  • 15. 15© KEMET Electronics. All Rights Reserved. 48V Applications • 75V • Samples Available
  • 16. 16© KEMET Electronics. All Rights Reserved. 0 10 20 30 40 50 60 70 80 Ur (105ºC) Ur Derated (105ºC) Uc(125ºC) Uc Derated (125ºC) Voltage Under Development Portfolio T598 – Solutions for 48V Applications – Ur = 75V • T598 Prototype Samples Available • Mission Profile Temperature revision required; • T599 150ºC next step Max Op. Temp T598X106M075ATE075 X 10 75 75,0 10 125ºC 3 T598X156M075ATE075 X 15 75 112,5 10 125ºC 3 75 75 MSL (mOhm, RT, 100kHz) KEMET Part Number Case Cap (µF) Voltage DCL Vr (mA) DF 120Hz (%) ESR
  • 17. 17© KEMET Electronics. All Rights Reserved. Under Development Portfolio T598X10uF75V – Break Down Voltage T598X10uF 75V
  • 18. 18© KEMET Electronics. All Rights Reserved. Poymer Capacitors Enhancement from Commercial to Automotive Existing Portfolio Under Development Succcess to Share & Applicationns Vision for Next 3 Yrs Click to return Click to assess details
  • 19. 19© KEMET Electronics. All Rights Reserved. 2018 Road Map - Polymer Automotive Vision for next 3 Yrs 2017 T599 150ºC Telecom / Avionics / Industry / New Automotive Start Ups 500h Ur 85ºC/85%RH T591 T598 2019 125ºC Miniturizatiom Low Profile Single Digit ESR LV148 – 48V Reliability 7343-31 22uF/35&50V 7343-43 33uF/35&50V 1000h / 150ºC 7343-43 10uF75V 15uF75V 3216-12 47uF6V 22uF10V 2012-10 22uF6V 7343-20 330uF/2,5V 220uF4V 7343-15 330uF2,5V 7343-20 470uF2,5V LV 125ºC /2000h LV I 125ºC /4000h CVs extensions 150ºC /2000h Expand Portfolio offering / Specific Customer Requirement Life Estimated Time 7343-43 10uF75V 7343-43 15uF75V 2020 Harsh Environmental Solutions <35V >= 35V 175ºC GREY denotes samples and BLUE market release 7343-43 10uF75V 15uF75V 7343-43 10uF100V 7343-43 10uF100V Txxx Reliability 7343-43 33uF/35V HV 125ºC /2000h HV II 125ºC /4000h Laboratory Material Settings Prototype Samples 7343-31 22uF/35&50V 7343-43 33uF/50V 3216-12 47uF6V 22uF10V 2012-10 22uF6V Continuos CV Extensions Additions and Focus in 5 R&D blocks Support Design in and Mass Production Ramp Ups Focus in mass production readiness and support to design in. Continuos expansion of CV offerings Basic R&D Laboaratory Activity LV II & HV I 125ºC /4000h 7343-20 220uF2,5V 9mOhm / 105ºC 7343-31 470uF2,5V 9/6mOhm / 105ºC 7343-31 470uF2,5V 9/6mOhm / 125ºC 3528 -20 220uF6,3V 3528 -20 220uF6,3V
  • 20. Mission Critical Electronics High-Performance Power Management Where Failure is Not an Option Breakthrough Technology Unparalleled Borderless Service Smart People Innovative Products that Solve Customer Challenges