This Job Safety Analysis sheet summarizes the key safety steps and hazards for a job involving heat treatment of a pipe spool. The key steps are planning, heat treatment, and windup/housekeeping. Hazards identified include electrical shock, fire, and burns from hot pipes. Precautions specified are obtaining permits, barricading work areas, ensuring proper insulation and dry conditions, monitoring equipment temperatures, and conducting a toolbox talk. The JSA also notes not leaving equipment unattended and prohibiting rapid heating/cooling of pipe segments.

1. Job Safety Analysis Sheet
JOB DESCRIPTION: Heat Treatment of a Pipe Spool JSA Ref. No. JSA / KOC / 30
Facility: Work Area / Equipment: Permit No.
Date:
PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall, Heat Tracing,
Temperature gauge, etc.
SEQUENCE OF
BASIC JOB STEPS
POTENTIAL HAZARDS
Yes /
No
PRECAUTIONS
Planning
Non – compliance of KOC F & S
Regulations and HSE MS
Procedures
 Refer HSEMS Procedures - Doc. No. SA.KOC.004 “Permit to
Work” and Appendix - 10 “Electrical Work Safety” of KOC F &
S Regulations.
 Obtain a Hot Work Permit & other associated permits from
Asset Owner.
 Conduct Tool Box Talk.
Unauthorized Personnel
 Barricade the area where Heat Treatment is to be carried out.
 Post warning notice.
Presence of Flammable / Toxic vapor
 Ensure the area where heat treatment will take place is free
from flammable / toxic vapor.
Defective Tools / Equipment
 Ensure the equipment / tool to be used for Heat Treatment
(such as Heat Tracings, Cables, terminals, switches and panel
etc) are free from defect and suitable for the temperature
ratings of the system.
Heat Treatment
Electrical Shock
 Ensure proper insulation of heat tracing coil and terminals.
 Keep the area dry ensuring no water spillage.
Fire
 Do not bring any flammable liquid or gas at the location where
heat treatment is under progress.
 Keep the fire extinguishers in ready condition.
Burn  Do not touch the pipe segment which is being heat treated.
Un-attended Tool / Equipment
 Do not leave the tool or equipment in energized condition when
the heat treatment is in progress.
 Isolate power to the equipment when not in use.
Changing the Temperature or
Duration of Heat Treatment
 Do not change (exceed / decrease) the Temperature or
duration of heat treatment without permission from Inspection
Engineer.
 Monitor the temperature in the heat treatment panel.
Thermal Shock to Pipe Segment
 Do not apply rapid heating or cooling of the pipe segment.
 Refer Heat Treatment Procedure or Contact Inspection
Engineer in case of doubt.
Windup &
Housekeeping
Scattered Material
 Ensure proper wind up & housekeeping at worksite.
 The accessories (heat tracing, cables, terminals) not being
used must be disconnected and stored separately.
Additional Hazards
(Other than indicated
above)
JSA Done By
Name: Designation:
KOC / ID. No. Company:
Controlling Team: Contract No.(If Applicable):
Signature: Date: