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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1003
OPTIMIZATION OF INDUSTRIAL TRUSS
Bhavani Shankar1, Jeevan G2, Abhijith Shettigar3, M S Mohammad Safeer4, K Ahammad Muneer5
1 Assistant professor, Civil dept., Srinivas School of Engineering, Mukka, Mangalore.
2,3,4,5Student, Civil Engineering, Srinivas School of Engineering, Mukka, Mangalore.
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract –We know that India is the fastest growing
country in the world. We can also see that industries are
increasing day by day. These industries are built using steel
truss. If proper design and analyses are not done there is a
chance of increase in weight of truss which in turn increases
the cost of construction. So to reduce and optimize the truss
proper design and analyses is required. In the present work
we have considered a truss of span 16m. We have analyzed
this truss by varying its slope and taking different sections
and shapes of trusses by using staad pro software. After
analyses is completed results obtained are compared with
each other to obtain the lesser and optimum weight truss.
After the comparison of results we have found that for all six
type of truss pipe section was more economical. We have
found
and optimum in weight and it is found to be more
economical compared to all six types of trusses
Key Words: Lesser weight, Fink type truss, slopes, Auto
caad and staad pro, sections.
1. INTRODUCTION
The members which are joined at the joints is called as
truss. The truss members are normally straight. It is
formed by joining different members depending upon
different span, slopes, type and sections. Steel trusses are
increasing in construction of industrial buildings. Because
of increase in construction of steel buildings all over India
there is a need of lowering the overall weight of truss. The
design should also satisfy all the various conditions.
Industrials buildings are of two types one is braced
structures and other is unbraced structures. In braced
structures, for stability of trusses in three mutually
perpendicular directions bracings are provided and
columns are provided to support the trusses. The
unbraced trusses are most commonly used truss in
industrial structures as these are economy, simple in
design, easy and faster to construct. These are used for
larger areas. As the cost of steel as well as other items is
increasing day by day we need have a optimum design.
1.1 Literature review
Dr. Vivek Garg, et.al (2015) [1], In his work he have
considered a truss of span 16m with different geometries
and sections to get the optimum weight. He have
performed the analyses using staad pro software. The
analysis results are compared to obtain optimum truss
design. The results indicate that A-type truss has lesser
weight compared to other truss geometries. The truss
consists of tube or square hollow section is having much
lesser weight compared to angle section. The optimum
truss slope is found nearly 24⁰. The truss with rigid
connection between members is found heavier than the
truss with pin connection.
Er. Raj winder Singh Bansal, et.al. (Vol.5, June 2016) [2],
The aim of this is to concentrate on the impacts of various
truss shapes in the design of plane truss by utilizing angle
section. In the present study different spans and depth of
20 shape trusses were selected and designed with the
guide of STAADPro. The span of 8m, 9m, 10m, 12m, 14m
and depth is 1/4thand 1/5th of span is selected. He has
found out from his study that the best truss shape is really
particular for each truss span and height.
A. Jayaraman, et.al, (Vol.3, Oct 2014)[3], This paper
presents a study on behaviour and economical of roof
trusses and purlins by comparison of limit state and
working stress method. The studies reveal that the
theoretical investigations limit state method design has
high bending strength, high load caring capacity, minimum
deflection and minimum local buckling & distortional
buckling compare to the working stress method. But
working stress method is most economical compare to the
limit state method design. In working stress method, the
total weight of steel is required 1502 kg and total rate of
cost is RS 82,610. The limit state method the total weight
of steel is required 2308 kg and total rate of cost is RS
126,940. In this paper it is found that for limit state
method the total quantity of weight of steel and rate of
cost is 34.78% higher than the working stress method.
1.2 Objectives
The main objective our studies are as follows;
a) Giving the most economical design.
b) Reducing the quantity of steel required.
c) Reducing the overall weight of the structure there by
reducing the cost of columns.
1.3 Load consideration
1.3.1Dead load
Dead load on the roof trusses in single storey industrial
buildings consists of dead load of claddings and dead load
of purlins, self-weight of the trusses in addition to the
weight of bracings etc.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1004
1.3.2 Live load
The live load on roof trusses consist of the gravitational
load due to erection and servicing as well as dust load etc.
and the intensity is taken as per IS:875-1987.
1.3.3 Wind load
Wind load on the roof trusses, unless the roof slope is too
high, would be usually uplift force perpendicular to the
roof, due to suction effect of the wind blowing over the
roof. Wind load is considered as per IS 875- part III.
1.4 Load combinations
1. DL+ LL
2. 1.5DL+1.5LL
3. 1.5DL+1.5WL0
4. 1.5DL+1.5WL90
5. 0.9DL+1.5WL0
6. 0.9DL+1.5WL90
7. 1.2DL+1.2LL+1.2WL0
8. 1.2DL+1.2LL+1.2WL90
2. Modeling
In the market different geometries and sections of trusses
are available. In this work we have considered six different
shapes of trusses with four different slopes and three
different sections. The figures of different geometries and
sections are shown in fig 1 and fig 2.
a) A-type truss
b) Howe truss
c) Lattice truss
d) Fink truss
e) Pratt Truss
f)
Cambered truss
Fig 1. Types of truss geometries used
a) Tube b) Pipe c) Angle
Fig 2. Types of sections
3. Analysis
The various types of trusses have been considered and
they are analyzed using a computer software called staad
pro. The trusses which are used are analyzed for various
dead loads, live loads and wind loads. These are
considered as per IS 875 part I, II and III.
Table 1. Parameters of truss design
Sl. No. Particulars Data
1. Span of truss 16 m
2. Spacing between
trusses
4 m
3. Location Mangalore
4. Roofing Asbestos sheets ( dead
weight = 171 N/m2)
5. Self-weight of
purlin
318 N/m2
6. Live load 750 N/m2
7. Wind zone 5
8. Basic wind speed
(Vb)
39 m/sec
9. Probability factor
or risk co-
efficient (K1)
1 (for 50 years)
10. Terrain heights
and structure size
factor (K2)
1.03 (for category 1,
class B structure &
building heights 6m)
11. Topography factor
(K3)
1 (for plain land)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1005
4. About the models
We have considered six different types of truss for
analysis. We have considered A-type, Howe, Lattice, Fink,
Pratt and Cambered type truss. For this truss different
loads and sections are applied and analyzed using staad
pro software. This consists of four differe t dels with
4 .4 2 . d 2 . sl es d three differe t
sections i.e. angle, tube, pipe. In this we have considered
category 1 and class B type of structures with asbestos
sheeti g’s d results re c red with ther dels f r
optimum design.
Table 2. Details of models
Sl.
no
Type Slope
(θ)
Section Model
name
1. A-type
truss
4.
Angle Model 1
Pipe Model 2
Tube Model 3
.4
Angle Model 4
Pipe Model 5
Tube Model 6
2 .
Angle Model 7
Pipe Model 8
Tube Model 9
2 .
Angle Model 10
Pipe Model 11
Tube Model 12
2.
2.
Howe type
truss
N-type
truss
4.
Angle Model 13
Pipe Model 14
Tube Model 15
.4
Angle Model 16
Pipe Model 17
Tube Model 18
2 .
Angle Model 19
Pipe Model 20
Tube Model 21
2 .
Angle Model 22
Pipe Model 23
Tube Model 24
3. Lattice
type truss
4.
Angle Model 25
Pipe Model 26
Tube Model 27
.4 Angle Model 28
Pipe Model 29
Tube Model 30
2 .
Angle Model 31
Pipe Model 32
Tube Model 33
Angle Model 34
2 . Pipe Model 35
Tube Model 36
4. Fink type
truss
4.
Angle Model 37
Pipe Model 38
Tube Model 39
.4
Angle Model 40
Pipe Model 41
Tube Model 42
2 . Angle Model 43
Pipe Model 44
Tube Model 45
2 .
Angle Model 46
Pipe Model 47
Tube Model 48
5. Pratt type
truss
4.
Angle Model 49
Pipe Model 50
Tube Model 51
.4
Angle Model 52
Pipe Model 53
Tube Model 54
2 .
Angle Model 55
Pipe Model 56
Tube Model 57
2 .
Angle Model 58
Pipe Model 59
Tube Model 60
6. Cambered
type truss
4.
Angle Model 61
Pipe Model 62
Tube Model 63
.4
Angle Model 64
Pipe Model 65
Tube Model 66
2 .
Angle Model 67
Pipe Model 68
Tube Model 69
2 .
Angle Model 70
Pipe Model 71
Tube Model 72
5. Results and discussion
The results of various analyses for different geometries,
sections and support conditions are compared for
obtaining optimum and economical truss design. The
below mentioned table gives the weight of different type
of truss for different section and different slope
conditions.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1006
Table 3. Weight of different truss geometries
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1007
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1008
6. CONCLUSIONS
In the present work on optimization of truss, we have
analyzed for various slopes, sections, supports and type of
truss and the we have obtained following conclusions;
i. From above observation and results we can
conclude that for slope f 4 d .4 r tt truss
is re ec ic l. r sl e f 2 . fi ty e
truss is f u d t e ec ic l d l stly f r
sl e f 2 . -type truss is found to be
economical with optimum weight.
ii. Different sections are also used to obtain
optimum weight. r -ty e truss with sl es 4
.4 d 2 . i e secti is ec ic l d f r
2 . sl e tu e secti is ec ic l.
we l ttice fi r tt d c ered ty e f
sl es we h ve f u d th t f r ll sl es i.e. 4
.4 2 . d 2 . i e secti is ec ic l.
iii. truss there will e deflecti due t the
lic ti f v ri us l ds. The i i u
deflecti is f u d t e . f r sl e f
2 . i we ty e truss d xi u deflecti
is . 4 f r sl e f 4 i c ered ty e
truss.
iv. From overall study lysis d c ris f
result t weight t i ed f r differe t ty e f
trusses with three differe t secti s d f ur
differe t sl es it is f u d th t fi ty e truss
with sl e 2 . f i e secti is lesser d
optimum in weight and it is found to be
economical for span of 16 m.
The present study shows that the analysis of truss for
different slope and sections is very much essential for the
optimization of truss and make it an economical truss.
REFERENCES
1. Upendra Pathak, Dr. Vivek Garg, Optimization and
rationalization of truss design (2015)
2. Er. Raj winder Singh Bansal, Shape Optimization of
Roof Truss, Associate Professor R.I.E.T Phagwara (
IJERT, June 2016)
3. A. Jayaraman, R Geethamani, N Sathya Kumar, N
Karthiga Shenbagam, Assistant Professor, Design
and economical of roof trusses & purlins
(Comparison of limit state and working stress
method), (IJERT, Oct 2014)

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IRJET- Optimization of Industrial Truss

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1003 OPTIMIZATION OF INDUSTRIAL TRUSS Bhavani Shankar1, Jeevan G2, Abhijith Shettigar3, M S Mohammad Safeer4, K Ahammad Muneer5 1 Assistant professor, Civil dept., Srinivas School of Engineering, Mukka, Mangalore. 2,3,4,5Student, Civil Engineering, Srinivas School of Engineering, Mukka, Mangalore. ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract –We know that India is the fastest growing country in the world. We can also see that industries are increasing day by day. These industries are built using steel truss. If proper design and analyses are not done there is a chance of increase in weight of truss which in turn increases the cost of construction. So to reduce and optimize the truss proper design and analyses is required. In the present work we have considered a truss of span 16m. We have analyzed this truss by varying its slope and taking different sections and shapes of trusses by using staad pro software. After analyses is completed results obtained are compared with each other to obtain the lesser and optimum weight truss. After the comparison of results we have found that for all six type of truss pipe section was more economical. We have found and optimum in weight and it is found to be more economical compared to all six types of trusses Key Words: Lesser weight, Fink type truss, slopes, Auto caad and staad pro, sections. 1. INTRODUCTION The members which are joined at the joints is called as truss. The truss members are normally straight. It is formed by joining different members depending upon different span, slopes, type and sections. Steel trusses are increasing in construction of industrial buildings. Because of increase in construction of steel buildings all over India there is a need of lowering the overall weight of truss. The design should also satisfy all the various conditions. Industrials buildings are of two types one is braced structures and other is unbraced structures. In braced structures, for stability of trusses in three mutually perpendicular directions bracings are provided and columns are provided to support the trusses. The unbraced trusses are most commonly used truss in industrial structures as these are economy, simple in design, easy and faster to construct. These are used for larger areas. As the cost of steel as well as other items is increasing day by day we need have a optimum design. 1.1 Literature review Dr. Vivek Garg, et.al (2015) [1], In his work he have considered a truss of span 16m with different geometries and sections to get the optimum weight. He have performed the analyses using staad pro software. The analysis results are compared to obtain optimum truss design. The results indicate that A-type truss has lesser weight compared to other truss geometries. The truss consists of tube or square hollow section is having much lesser weight compared to angle section. The optimum truss slope is found nearly 24⁰. The truss with rigid connection between members is found heavier than the truss with pin connection. Er. Raj winder Singh Bansal, et.al. (Vol.5, June 2016) [2], The aim of this is to concentrate on the impacts of various truss shapes in the design of plane truss by utilizing angle section. In the present study different spans and depth of 20 shape trusses were selected and designed with the guide of STAADPro. The span of 8m, 9m, 10m, 12m, 14m and depth is 1/4thand 1/5th of span is selected. He has found out from his study that the best truss shape is really particular for each truss span and height. A. Jayaraman, et.al, (Vol.3, Oct 2014)[3], This paper presents a study on behaviour and economical of roof trusses and purlins by comparison of limit state and working stress method. The studies reveal that the theoretical investigations limit state method design has high bending strength, high load caring capacity, minimum deflection and minimum local buckling & distortional buckling compare to the working stress method. But working stress method is most economical compare to the limit state method design. In working stress method, the total weight of steel is required 1502 kg and total rate of cost is RS 82,610. The limit state method the total weight of steel is required 2308 kg and total rate of cost is RS 126,940. In this paper it is found that for limit state method the total quantity of weight of steel and rate of cost is 34.78% higher than the working stress method. 1.2 Objectives The main objective our studies are as follows; a) Giving the most economical design. b) Reducing the quantity of steel required. c) Reducing the overall weight of the structure there by reducing the cost of columns. 1.3 Load consideration 1.3.1Dead load Dead load on the roof trusses in single storey industrial buildings consists of dead load of claddings and dead load of purlins, self-weight of the trusses in addition to the weight of bracings etc.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1004 1.3.2 Live load The live load on roof trusses consist of the gravitational load due to erection and servicing as well as dust load etc. and the intensity is taken as per IS:875-1987. 1.3.3 Wind load Wind load on the roof trusses, unless the roof slope is too high, would be usually uplift force perpendicular to the roof, due to suction effect of the wind blowing over the roof. Wind load is considered as per IS 875- part III. 1.4 Load combinations 1. DL+ LL 2. 1.5DL+1.5LL 3. 1.5DL+1.5WL0 4. 1.5DL+1.5WL90 5. 0.9DL+1.5WL0 6. 0.9DL+1.5WL90 7. 1.2DL+1.2LL+1.2WL0 8. 1.2DL+1.2LL+1.2WL90 2. Modeling In the market different geometries and sections of trusses are available. In this work we have considered six different shapes of trusses with four different slopes and three different sections. The figures of different geometries and sections are shown in fig 1 and fig 2. a) A-type truss b) Howe truss c) Lattice truss d) Fink truss e) Pratt Truss f) Cambered truss Fig 1. Types of truss geometries used a) Tube b) Pipe c) Angle Fig 2. Types of sections 3. Analysis The various types of trusses have been considered and they are analyzed using a computer software called staad pro. The trusses which are used are analyzed for various dead loads, live loads and wind loads. These are considered as per IS 875 part I, II and III. Table 1. Parameters of truss design Sl. No. Particulars Data 1. Span of truss 16 m 2. Spacing between trusses 4 m 3. Location Mangalore 4. Roofing Asbestos sheets ( dead weight = 171 N/m2) 5. Self-weight of purlin 318 N/m2 6. Live load 750 N/m2 7. Wind zone 5 8. Basic wind speed (Vb) 39 m/sec 9. Probability factor or risk co- efficient (K1) 1 (for 50 years) 10. Terrain heights and structure size factor (K2) 1.03 (for category 1, class B structure & building heights 6m) 11. Topography factor (K3) 1 (for plain land)
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1005 4. About the models We have considered six different types of truss for analysis. We have considered A-type, Howe, Lattice, Fink, Pratt and Cambered type truss. For this truss different loads and sections are applied and analyzed using staad pro software. This consists of four differe t dels with 4 .4 2 . d 2 . sl es d three differe t sections i.e. angle, tube, pipe. In this we have considered category 1 and class B type of structures with asbestos sheeti g’s d results re c red with ther dels f r optimum design. Table 2. Details of models Sl. no Type Slope (θ) Section Model name 1. A-type truss 4. Angle Model 1 Pipe Model 2 Tube Model 3 .4 Angle Model 4 Pipe Model 5 Tube Model 6 2 . Angle Model 7 Pipe Model 8 Tube Model 9 2 . Angle Model 10 Pipe Model 11 Tube Model 12 2. 2. Howe type truss N-type truss 4. Angle Model 13 Pipe Model 14 Tube Model 15 .4 Angle Model 16 Pipe Model 17 Tube Model 18 2 . Angle Model 19 Pipe Model 20 Tube Model 21 2 . Angle Model 22 Pipe Model 23 Tube Model 24 3. Lattice type truss 4. Angle Model 25 Pipe Model 26 Tube Model 27 .4 Angle Model 28 Pipe Model 29 Tube Model 30 2 . Angle Model 31 Pipe Model 32 Tube Model 33 Angle Model 34 2 . Pipe Model 35 Tube Model 36 4. Fink type truss 4. Angle Model 37 Pipe Model 38 Tube Model 39 .4 Angle Model 40 Pipe Model 41 Tube Model 42 2 . Angle Model 43 Pipe Model 44 Tube Model 45 2 . Angle Model 46 Pipe Model 47 Tube Model 48 5. Pratt type truss 4. Angle Model 49 Pipe Model 50 Tube Model 51 .4 Angle Model 52 Pipe Model 53 Tube Model 54 2 . Angle Model 55 Pipe Model 56 Tube Model 57 2 . Angle Model 58 Pipe Model 59 Tube Model 60 6. Cambered type truss 4. Angle Model 61 Pipe Model 62 Tube Model 63 .4 Angle Model 64 Pipe Model 65 Tube Model 66 2 . Angle Model 67 Pipe Model 68 Tube Model 69 2 . Angle Model 70 Pipe Model 71 Tube Model 72 5. Results and discussion The results of various analyses for different geometries, sections and support conditions are compared for obtaining optimum and economical truss design. The below mentioned table gives the weight of different type of truss for different section and different slope conditions.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1006 Table 3. Weight of different truss geometries
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1007
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1008 6. CONCLUSIONS In the present work on optimization of truss, we have analyzed for various slopes, sections, supports and type of truss and the we have obtained following conclusions; i. From above observation and results we can conclude that for slope f 4 d .4 r tt truss is re ec ic l. r sl e f 2 . fi ty e truss is f u d t e ec ic l d l stly f r sl e f 2 . -type truss is found to be economical with optimum weight. ii. Different sections are also used to obtain optimum weight. r -ty e truss with sl es 4 .4 d 2 . i e secti is ec ic l d f r 2 . sl e tu e secti is ec ic l. we l ttice fi r tt d c ered ty e f sl es we h ve f u d th t f r ll sl es i.e. 4 .4 2 . d 2 . i e secti is ec ic l. iii. truss there will e deflecti due t the lic ti f v ri us l ds. The i i u deflecti is f u d t e . f r sl e f 2 . i we ty e truss d xi u deflecti is . 4 f r sl e f 4 i c ered ty e truss. iv. From overall study lysis d c ris f result t weight t i ed f r differe t ty e f trusses with three differe t secti s d f ur differe t sl es it is f u d th t fi ty e truss with sl e 2 . f i e secti is lesser d optimum in weight and it is found to be economical for span of 16 m. The present study shows that the analysis of truss for different slope and sections is very much essential for the optimization of truss and make it an economical truss. REFERENCES 1. Upendra Pathak, Dr. Vivek Garg, Optimization and rationalization of truss design (2015) 2. Er. Raj winder Singh Bansal, Shape Optimization of Roof Truss, Associate Professor R.I.E.T Phagwara ( IJERT, June 2016) 3. A. Jayaraman, R Geethamani, N Sathya Kumar, N Karthiga Shenbagam, Assistant Professor, Design and economical of roof trusses & purlins (Comparison of limit state and working stress method), (IJERT, Oct 2014)