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IRJET- Implementation and Automation of Air Blaster
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1225 Implementation and Automation of Air Blaster Naif Borkar1, Zishan Thakur2, Sumit Rathod3, Vinayak Tiwari4, Jaydeep S. Patil5 1,2,3,4Students, Department of Mechanical Engineering, Bharati Vidyapeeth College of Engineering, Navi Mumbai, India 5 Guide Professor, Department of Mechanical Engineering, Bharati Vidyapeeth College of Engineering, Navi Mumbai, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - As we all know that in today'sworldtherearelots of functions, parties and ceremonies which are taking place. The essence of these occasions is the way these are presented in front of their guests. Air blaster plays a very significant role in adding to the kernel of these occasions by making them look extremely beautiful. However there are many instances where the beauty of the show is spoiled when the synchronization of air blasters is disturbed where in either the gas supplied freezes or there is some miscommunication amongst the labors. This happens when these cannons are operated by using a two way valve. In order to avoid such errors automation of these air blasters has been introduced in the industry. This is done with the help of a solenoid valve hence making its working a treat to the eyes because of a highly illustriousproceedingdisplayed. Automation of air blasters also finds its use in the industry where it is used to eject heavy load. Today there are many industries which manufacture these solenoid valves with all types of coils in it but these are very expensive and at times out of reach of the customers or the event hosts who are trying to gain its possession. We have however sifted through the market and have acquired a solenoid valve which meets all the demands to carry out the operation without any hindrances. Key Words: Air blasters,significant,synchronization,labors, automation, illustrious, solenoid 1. INTRODUCTION 1.1 Air Blaster An air blaster or air cannonisa de-cloggingdevicecomposed of two main elements: a pressure vessel (storing air pressure) and a triggering mechanism(highspeedreleaseof compressed air). They are permanently installed on silos, bins and hoppers walls for all powdery forms of materials, and are used to prevent caking an allowing maximum storage capacity. Air blasters do not need any specific air supply. Available plant air enough with a minimum of 4 bar pressure (60psi or 400kPa), although 5 to 6barpressure are preferred for better results (75 to 90 psi). The average air consumption is moderate. It depends on the number of firings per hour, size of the pressure vessel, and the number of air cannons installed. Fig -1: Schematic arrangement of mechanism 1.2 Confetti Confetti are small pieces or streamers of paper, mylar, or metallic material which are usually thrown at parades, sporting team winners, and celebrations, especially weddings (and game shows, following theendofa milestone or the occasion of a big win e.g.: Who Wants to Be a Millionaire). The origins are from the Latin confectum, with confetti the plural of Italian confetto, small sweet. Modern paper confetti trace back to symbolic rituals of tossing grains and sweets during special occasions, traditional for numerous cultures throughout history as an ancient custom dating back topagantimes,butadaptedfrom sweets and grains to paper through the centuries. 1.3 Theatrical smoke and fog Theatrical smoke and fog, also known as special effect smoke, fog or haze,isa categoryofatmosphericeffectsused in the entertainment industry. The use of fog can be found throughout motion picture and television productions, live theatre, concerts, at nightclubs and raves, amusement and theme parks and even in video arcades and similar venues. These atmospheric effects are used for creating special effects, to make lighting and lighting effects visible, and to create a specific sense of mood or atmosphere. If an individual is at an entertainment venue and beams of light are visible cutting across the room, that most likely means smoke or fog is being used. Theatrical smoke and fog are indispensable in creating visible mid-air laser effects to entertain audiences. Recently smaller, cheaper fog machines have become available to the general public, and fog effects are becoming more common in residential
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1226 applications, from small house parties to Halloween and Christmas. 2. OPERATING PRINCIPLE OF AIR BLASTER • Phase 1: Air feeding Air supply from the air compressor passes through a 3/2 way solenoid valve feed, the Quick Release Valve,andreachthetriggering mechanism with its piston disc in closedposition.The air reservoir is then pressurized in less than 15 seconds, depending on the air pressure and air volume used. • Phase 2: Waiting: An air pressure equilibrium between air circuit, triggering mechanism, and pressure vessel is created. • Phase 3: Blasting: When activated, a solenoid valve purges the air circuit, thus creating an air vacuum. Then, the piston inside triggering mechanism is abruptly pushed back by negative pressure, thus creating a sudden blast from the air contained in the pressure vessel. This phase is measured in milliseconds. • Then the cycle repeats again at Phase 1. 3. FEATURES OF QUICK EXHAUST VALVE The quick exhaust valves are designed to be highly sensitive and exert differential pressure acrossthediaphragmtoopen the exhaust. The latest valves are now being design with a lightweight material, which can easily be supported by the piping of the system. 4. WORKING OF QUICK EXHAUST VALVE 1. These valves work by increasing the speed of the cylinder rod in order to dump the exhaust air, at the port of the cylinder directly. 2. The air is not directed at the back through the control valve. 3. One quick exhaust is used in each port of the cylinder to ensure an increase in the speed of the rod in both directions. 5. DESIGN CRITERIA & CONSTRUCTION OF AIR BLASTER An efficient air blaster should be designed to ensure: • Complete safety for the operators, thus avoiding harsh rodding or other manual cleaning methods; • A sturdy design, able to cope with the most severe operating conditions; • Easy maintenance, due to an easily accessible triggering device. • A metal-to-metal construction design, making the air blaster extremely reliable even in harsh environment (such as exposed to heat and/or dust) • A cost effective solutiontoall customersthatprevents hopper, bin, and silo dischargeinterruption,aswell as process disc. 6. MATERIAL SELECTION Selection of material is main objective for fabrication of machine. Choice of materials depend upon following factors: 1. Availability of materials 2. Suitability of materials for working condition. 3. Cost of materials 4. Physical, chemical & mechanical properties of material. 7. AUTOMATION OF AIR BLASTER Instead of solenoid valve, we will be using quick exhaust valve due to its low cost & easy availability. The valve which is used for on/off is connected to relay circuit & to control the relay circuit we will be using arduino circuit. On the arduino circuit we will be connecting the bluetoothdeviceof any electronic devices. Using any applications from electronic devices we can control our system with wireless connection. 8. APPLICATIONS • Solving bulk flow problems in silos, hoppers • Used to physical shake out materials • Clearing out Clogs • Used for cohesive materials • Used to Aerate Material sitting in bins hoppers and silos 9. CONCLUSION No machine in the universe is 100% maintenance free machine. Due to its continuous use it isundergoingwear and tear of the mating and sliding components. Also due to the chemical reaction takes place when the material comes in the contact with water, makes its corrosion and corrosion. Hence it is required to replace or repair. This process of repairing and replacing is called as maintenance work. Air Blasters can be used at parties as well as in Industriesfor various purposes. REFERENCES [1] https://en.wikipedia.org/wiki/Air_blaster [2] https://http://www.linemannvsr.co.uk/air- blasters.html [3] http://www.airboostiso.com/airblaster.htm [4] http://www.everloy-spray-nozzles.com [5] https://m.orientaltrading.com/air-blasters-air-horns- a2-13692634.fltr [6] https://en.m.wikipedia.org/wiki/Air_blaster
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1227 [7] Staminair website [8] Standard Industrie website [9] INWET website [10] https://myairblaster.com/pages/size-chart-modal BIOGRAPHIES Naif Borkar ispursuingmechanical engineering, currently studying in Bharati Vidyapeeth college of Engineering. His area of interest are Machine Design and Strength of Materials. Zishan Thakur is pursuing mechanical engineering, currently studying in Bharati Vidyapeeth college of Engineering. His area of interest is Thermal Engineering. Sumit Rathod is pursuing mechanical engineering, currently studying in Bharati Vidyapeeth college of Engineering. His area of interest are Machine Design and Production Engineering. Vinayal Tiwari is pursuing mechanical engineering, currently studying in Bharati Vidyapeeth college of Engineering. His area of interest are Automobile and mathematics. Prof. Jaydeep S. Patil M.E. (CAD/CAM) Assistant Professor at Bharati Vidyapeeth college of Engineering. 2nd Author Photo 4th Author Photo 3rd Author Photo 1’st Author Photo
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