This slides contents some details on In Process Quality Control (IPQC) of pharmaceutical dosage form (tablet, capsule, syrups, sterile etc.) at pharmaceuticals before sent them to Quality Control (QC) department.
This document discusses in process quality control (IPQC) and finished product quality control (FPQC) tests for tablets. It begins with introducing the concepts of quality, quality control, IPQC and FPQC. It then lists and describes common tests conducted for tablets, including tests for size and shape, colour and odour, hardness, friability, content uniformity and dissolution. Standard acceptance criteria for many of the tests are also provided. The document emphasizes that IPQC and FPQC are important to control quality, identify errors, and ensure product specifications are met.
This document discusses capsules as a dosage form of medication. It provides an introduction to capsules, describing them as solid dosage forms that contain one or more ingredients enclosed in a gelatin shell. The document outlines the advantages of capsules, such as masking unpleasant tastes and being easy to swallow. Disadvantages include some drugs or solutions being unsuitable for capsules. The document also describes various quality control tests for capsules, such as appearance, size, disintegration testing, weight variation, and content uniformity testing. It provides details on procedures for several of these tests.
The document discusses in-process quality control (IPQC) for parenteral products. IPQC involves controlling manufacturing procedures from raw materials to finished product release. Key IPQC tests for parenterals include clarity testing to detect particulate matter using visual or automated methods, leakage testing of packaging, testing fill volume and pH, and sterility testing. The document outlines various physical, chemical, biological, and microbiological tests performed during IPQC to ensure product quality.
In Process Quality Control Tests (IPQC) For Parenteral or Sterile Dosage FormsSagar Savale
These are the tests performed between QA and QC and provides for the authorization of approved raw materials for manufacturing based on actual laboratory testing generally called as IPQC such as physical, chemical, microbiologic and biologic tests.
Capsules are solid dosage forms that contain a drug or mixture of drugs enclosed within a shell. The shell is typically made of gelatin but can also be other materials. Capsules are intended for oral administration and provide rapid release of contents unless they are modified or enteric release capsules. Capsules can be filled using various methods like auger, dosator, or dosing disc systems. Tests are conducted to ensure uniformity of contents, weight, and dissolution based on pharmacopeial standards.
This document discusses in-process quality control tests for liquid dosage forms, including sterile and non-sterile formulations. For sterile dosage forms like parenterals and ophthalmics, it describes tests for drug content, clarity, pyrogens, sterility, stability, leakage, and dye penetration. For non-sterile syrups and suspensions, it outlines testing drug content, active ingredient assays, pH, weight per ml, and particle size. The document provides details on procedures for each test and references for further information.
IPQC?
Its Need
In-Process Quality Control tests for Tablets
Hardness
Friability
Thickness
Disintegration Time
Weight variation
Content uniformity
Dissolution test
Leakage testing for strip and blister packaging
The document discusses the importance of in-process quality control (IPQC) testing for pharmaceuticals. IPQC aims to monitor and control the manufacturing process at various stages to ensure quality products. It involves physical, chemical, biological and microbiological testing of raw materials and samples taken during production. Tests are done before, during and after manufacturing to check identity, purity, potency and meet specifications. IPQC is essential for tablets and involves tests such as hardness, friability, disintegration and dissolution to evaluate quality.
This document discusses in process quality control (IPQC) and finished product quality control (FPQC) tests for tablets. It begins with introducing the concepts of quality, quality control, IPQC and FPQC. It then lists and describes common tests conducted for tablets, including tests for size and shape, colour and odour, hardness, friability, content uniformity and dissolution. Standard acceptance criteria for many of the tests are also provided. The document emphasizes that IPQC and FPQC are important to control quality, identify errors, and ensure product specifications are met.
This document discusses capsules as a dosage form of medication. It provides an introduction to capsules, describing them as solid dosage forms that contain one or more ingredients enclosed in a gelatin shell. The document outlines the advantages of capsules, such as masking unpleasant tastes and being easy to swallow. Disadvantages include some drugs or solutions being unsuitable for capsules. The document also describes various quality control tests for capsules, such as appearance, size, disintegration testing, weight variation, and content uniformity testing. It provides details on procedures for several of these tests.
The document discusses in-process quality control (IPQC) for parenteral products. IPQC involves controlling manufacturing procedures from raw materials to finished product release. Key IPQC tests for parenterals include clarity testing to detect particulate matter using visual or automated methods, leakage testing of packaging, testing fill volume and pH, and sterility testing. The document outlines various physical, chemical, biological, and microbiological tests performed during IPQC to ensure product quality.
In Process Quality Control Tests (IPQC) For Parenteral or Sterile Dosage FormsSagar Savale
These are the tests performed between QA and QC and provides for the authorization of approved raw materials for manufacturing based on actual laboratory testing generally called as IPQC such as physical, chemical, microbiologic and biologic tests.
Capsules are solid dosage forms that contain a drug or mixture of drugs enclosed within a shell. The shell is typically made of gelatin but can also be other materials. Capsules are intended for oral administration and provide rapid release of contents unless they are modified or enteric release capsules. Capsules can be filled using various methods like auger, dosator, or dosing disc systems. Tests are conducted to ensure uniformity of contents, weight, and dissolution based on pharmacopeial standards.
This document discusses in-process quality control tests for liquid dosage forms, including sterile and non-sterile formulations. For sterile dosage forms like parenterals and ophthalmics, it describes tests for drug content, clarity, pyrogens, sterility, stability, leakage, and dye penetration. For non-sterile syrups and suspensions, it outlines testing drug content, active ingredient assays, pH, weight per ml, and particle size. The document provides details on procedures for each test and references for further information.
IPQC?
Its Need
In-Process Quality Control tests for Tablets
Hardness
Friability
Thickness
Disintegration Time
Weight variation
Content uniformity
Dissolution test
Leakage testing for strip and blister packaging
The document discusses the importance of in-process quality control (IPQC) testing for pharmaceuticals. IPQC aims to monitor and control the manufacturing process at various stages to ensure quality products. It involves physical, chemical, biological and microbiological testing of raw materials and samples taken during production. Tests are done before, during and after manufacturing to check identity, purity, potency and meet specifications. IPQC is essential for tablets and involves tests such as hardness, friability, disintegration and dissolution to evaluate quality.
NOVEL IPQCL AND FPQC TEST FOR OPTHALMIC PREPARATION AS PER IP, BP A...roshan telrandhe
Ophthalmic preparation are the sterile liquid or semisolid preparation meant to installation in to the eyes in the space between eye lids and eye ball .
These product must be sterile and are prepare under the same condition as that of parenteral preparation
This document discusses Process Analytical Technology (PAT). It begins with an introduction to PAT, defining it as a system to design, analyze, and control manufacturing through timely measurements of critical quality attributes. It then discusses how PAT works by selecting a suitable PAT system and identifying critical process parameters. It highlights some key benefits of PAT such as improving process understanding and control, enhancing safety, and reducing variation. The document also provides examples of common PAT applications and discusses regulatory guidance around implementing PAT from agencies like the FDA.
Non sterile manufacturing process technologyPRANJAY PATIL
This document provides an overview of in-process quality control (IPQC) tests for tablets and capsules during the manufacturing process. It discusses the importance and scope of IPQC, as well as general IPQC tests such as identity, quality, purity, and potency tests. Specific IPQC tests covered for tablets include weight variation, content uniformity, hardness, thickness, friability, dissolution, disintegration, and moisture content. For capsules, content of active ingredients, weight variation, content uniformity, disintegration, dissolution, and moisture permeation are discussed. Various apparatus used to perform these tests are also described.
This document discusses quality control tests for suppositories. It describes the different types of suppositories and various tests conducted during quality control, including visual examination, uniformity of weight and texture, melting point determination, breaking strength, dissolution testing, content uniformity, and disintegration testing. The goals of these tests are to ensure suppositories meet specifications for attributes like appearance, consistency, and ability to dissolve or disintegrate properly when administered.
This document provides information about tablets, including their definition, categories, in-process tests, and testing methods. Tablets are solid oral dosage forms containing medicaments. There are several categories including uncoated, film coated, sugar coated, and modified release tablets. In-process tests include uniformity of contents, weight, dissolution, and disintegration. Dissolution and disintegration tests are described for different tablet types using specified apparatus, media, and time/acceptance criteria. Modified and prolonged release tablets have additional dissolution testing methods and criteria for acid and buffer stages.
The document discusses calculation of yields, production record review, and change control in the pharmaceutical industry. It provides definitions and requirements for theoretical yield, actual yield, and practical yield calculation. It states that all production records must be reviewed and approved before batch release. Any unexplained discrepancies or failed batches must be investigated. The document also defines minor, major, and critical changes and the proper change control process, including documenting the request, assessing the change, planning implementation, verifying the impact, implementing, and closing out the change.
Ipqc tests for suspension & emulsion pptXenChisti
This document discusses in-process quality control of suspensions and emulsions. It outlines the importance of in-process quality control to minimize variability, ensure quality, and monitor process variables. Key in-process quality control tests for suspensions include appearance, particle size measurement, drug content uniformity, and redispersibility. Important tests for emulsions include appearance, particle size distribution, phase separation, creaming, coalescence, and breaking. Proper in-process quality control ensures a stable, uniform final product is produced.
This document discusses in-process quality control (IPQC) tests for ointments. It describes IPQC as the process of controlling quality parameters during manufacturing from raw materials to final packaging. It then lists and describes 11 common IPQC tests conducted on ointments, including tests for appearance, drug content, pH, sensitivity, spreadability, absorption rate, extrudability, sterility, viscosity, medicament release rate, and uniformity of weight. The tests are designed to ensure the quality, safety and efficacy of ointment products during production.
This document describes quality control tests performed on suppositories, including weight variation testing to ensure suppositories are uniformly sized, hardness testing to evaluate structural integrity, disintegration testing to assess dissolution rate, and drug content testing to verify active ingredient levels. Dissolution testing was also conducted using a basket apparatus to analyze drug release over time in vitro. Finally, short term stability studies were performed on promising formulations by storing samples at room temperature and refrigeration for 6 weeks and testing for drug content and dissolution profile.
Pilot plan scale up for semisolid and parenteral by Khushboo kunkulolKhushbooKunkulol
This document provides an overview of pilot plant scale up for semisolid and parenteral pharmaceutical products. It discusses why pilot plants are used, including evaluating process changes at larger scale, producing trial batches, and gathering data for full-scale production. It describes typical equipment and facilities for parenteral production, including areas for storage, preparation, production, filling, and quality assurance. Key aspects of semisolid and parenteral formulations are also summarized, such as common solvents, solubilizers, buffers, and sterilization methods. Critical manufacturing parameters and general stability considerations for scale up are highlighted.
IPQC cover the entire chain of operations from the receipt of raw material in the warehouse to the release of finished products from the warehouse for distribution and or sale. IPQC is a process where quality of a product is ensured that it meets the standard according to regulatory authority guidline.
Hardness, friability, thickness, disintegration, weight variation, content uniformity, and dissolution are important quality control tests conducted on tablets. Hardness ensures tablets can withstand handling and processing, while friability measures how well tablets withstand abrasion. Disintegration tests how long it takes for tablets to break down, and weight variation and content uniformity ensure all tablets contain the intended amount of active drug. Dissolution testing determines how quickly the drug is released from the tablet in the body. Documentation of all quality control test results is necessary.
IPQC Tests for capsules As per IP, BP & USPPramod Ramane
IPQC- In Process Quality Control Tests for Capsules are
1. Uniformity Of Content
2. Disintigration Test
3. Weight Variation Test
4. Dissolution Test
The tests are with Acceptance limits/Criteria as per Indian Pharmacopoeia (IP), British Pharmacopoeia (BP) & United States Pharmacopoeia (USP)
The Rapid Mixer Granulator is a multi-purpose machine that can blend powders, granulate wet masses, and produce effervescent and melt pelletized products using mechanical agitation and shearing forces. Validation of the Rapid Mixer Granulator involves qualification of installation, operation, and performance to verify it can produce granules within specified parameters. Tests are conducted at different mixing speeds and times to ensure content uniformity and granule consistency meet acceptance criteria.
In Process Quality Control Tests (IPQC) for Solid Dosage FromSagar Savale
This document discusses in-process quality control tests that are performed during the manufacturing of solid oral dosage forms such as tablets and capsules. It provides details about common tests like weight variation, hardness, friability, disintegration and dissolution. The tests help to identify any issues during production so that corrective actions can be taken. Specific test methods, acceptance criteria and instruments used for tests are outlined for various types of oral dosage forms including immediate release tablets, sustained release tablets, capsules and suppositories. Maintaining quality during manufacturing is important to deliver consistent drug levels in patients.
This document discusses process validation for solid dosage forms such as tablets and capsules. It begins with an introduction to process validation and the different types: prospective, retrospective, concurrent, and revalidation. For tablets, key areas of validation include equipment selection and parameters like pan speed and spray rate for coating. Tests include appearance, hardness, thickness, and dissolution. For capsules, encapsulation speed is validated and quality control tests include disintegration, weight variation, dissolution, and stability. The conclusion stresses that validation ensures reproducibility and meeting quality and regulatory standards.
The document discusses in-process and finished product quality control tests for parenterals. It defines parenterals as sterile preparations intended for administration by injection, infusion, or implantation. It describes various types of parenterals including small volume parenterals like ampoules and vials, as well as large volume parenterals. The document then outlines several important in-process quality control tests that are conducted on parenterals to ensure safety, identity, strength, quality and purity. These include tests like content uniformity, leakage, sterility, bacterial endotoxins and clarity. Specific test methods, acceptance criteria and significance are provided for key tests according to compendial standards.
In Process Quality Control (IPQC) of pharmaceutical dosage form in Pharmaceut...Saad Ahmed Sami
A brief description of in process quality control (IPQC) definition, factors affecting the process and IPQC process in solid, liquid and sterile dosage form . IPQC cover the entire chain of operations from the receipt of raw material in the warehouse to the release of finished products from the warehouse for distribution and or sale. IPQC is a process where quality of a product is ensured that it meets the standard according to regulatory authority guideline.
In-process quality control (IPQC) tests are checks carried out during the manufacturing process to monitor and ensure the process complies with specifications. Some key IPQC tests include physical, chemical, microbiological, and biological testing of in-process materials to check for identity, strength, quality, and purity. IPQC tests help minimize errors, provide accurate procedures, identify issues, and ensure proper flow and compliance during production. Common IPQC tests for tablets include weight variation, disintegration, dissolution, drug content, hardness, and friability testing. For suspensions and emulsions, important IPQC tests include checks of appearance, particle size, viscosity, pH, and stability.
NOVEL IPQCL AND FPQC TEST FOR OPTHALMIC PREPARATION AS PER IP, BP A...roshan telrandhe
Ophthalmic preparation are the sterile liquid or semisolid preparation meant to installation in to the eyes in the space between eye lids and eye ball .
These product must be sterile and are prepare under the same condition as that of parenteral preparation
This document discusses Process Analytical Technology (PAT). It begins with an introduction to PAT, defining it as a system to design, analyze, and control manufacturing through timely measurements of critical quality attributes. It then discusses how PAT works by selecting a suitable PAT system and identifying critical process parameters. It highlights some key benefits of PAT such as improving process understanding and control, enhancing safety, and reducing variation. The document also provides examples of common PAT applications and discusses regulatory guidance around implementing PAT from agencies like the FDA.
Non sterile manufacturing process technologyPRANJAY PATIL
This document provides an overview of in-process quality control (IPQC) tests for tablets and capsules during the manufacturing process. It discusses the importance and scope of IPQC, as well as general IPQC tests such as identity, quality, purity, and potency tests. Specific IPQC tests covered for tablets include weight variation, content uniformity, hardness, thickness, friability, dissolution, disintegration, and moisture content. For capsules, content of active ingredients, weight variation, content uniformity, disintegration, dissolution, and moisture permeation are discussed. Various apparatus used to perform these tests are also described.
This document discusses quality control tests for suppositories. It describes the different types of suppositories and various tests conducted during quality control, including visual examination, uniformity of weight and texture, melting point determination, breaking strength, dissolution testing, content uniformity, and disintegration testing. The goals of these tests are to ensure suppositories meet specifications for attributes like appearance, consistency, and ability to dissolve or disintegrate properly when administered.
This document provides information about tablets, including their definition, categories, in-process tests, and testing methods. Tablets are solid oral dosage forms containing medicaments. There are several categories including uncoated, film coated, sugar coated, and modified release tablets. In-process tests include uniformity of contents, weight, dissolution, and disintegration. Dissolution and disintegration tests are described for different tablet types using specified apparatus, media, and time/acceptance criteria. Modified and prolonged release tablets have additional dissolution testing methods and criteria for acid and buffer stages.
The document discusses calculation of yields, production record review, and change control in the pharmaceutical industry. It provides definitions and requirements for theoretical yield, actual yield, and practical yield calculation. It states that all production records must be reviewed and approved before batch release. Any unexplained discrepancies or failed batches must be investigated. The document also defines minor, major, and critical changes and the proper change control process, including documenting the request, assessing the change, planning implementation, verifying the impact, implementing, and closing out the change.
Ipqc tests for suspension & emulsion pptXenChisti
This document discusses in-process quality control of suspensions and emulsions. It outlines the importance of in-process quality control to minimize variability, ensure quality, and monitor process variables. Key in-process quality control tests for suspensions include appearance, particle size measurement, drug content uniformity, and redispersibility. Important tests for emulsions include appearance, particle size distribution, phase separation, creaming, coalescence, and breaking. Proper in-process quality control ensures a stable, uniform final product is produced.
This document discusses in-process quality control (IPQC) tests for ointments. It describes IPQC as the process of controlling quality parameters during manufacturing from raw materials to final packaging. It then lists and describes 11 common IPQC tests conducted on ointments, including tests for appearance, drug content, pH, sensitivity, spreadability, absorption rate, extrudability, sterility, viscosity, medicament release rate, and uniformity of weight. The tests are designed to ensure the quality, safety and efficacy of ointment products during production.
This document describes quality control tests performed on suppositories, including weight variation testing to ensure suppositories are uniformly sized, hardness testing to evaluate structural integrity, disintegration testing to assess dissolution rate, and drug content testing to verify active ingredient levels. Dissolution testing was also conducted using a basket apparatus to analyze drug release over time in vitro. Finally, short term stability studies were performed on promising formulations by storing samples at room temperature and refrigeration for 6 weeks and testing for drug content and dissolution profile.
Pilot plan scale up for semisolid and parenteral by Khushboo kunkulolKhushbooKunkulol
This document provides an overview of pilot plant scale up for semisolid and parenteral pharmaceutical products. It discusses why pilot plants are used, including evaluating process changes at larger scale, producing trial batches, and gathering data for full-scale production. It describes typical equipment and facilities for parenteral production, including areas for storage, preparation, production, filling, and quality assurance. Key aspects of semisolid and parenteral formulations are also summarized, such as common solvents, solubilizers, buffers, and sterilization methods. Critical manufacturing parameters and general stability considerations for scale up are highlighted.
IPQC cover the entire chain of operations from the receipt of raw material in the warehouse to the release of finished products from the warehouse for distribution and or sale. IPQC is a process where quality of a product is ensured that it meets the standard according to regulatory authority guidline.
Hardness, friability, thickness, disintegration, weight variation, content uniformity, and dissolution are important quality control tests conducted on tablets. Hardness ensures tablets can withstand handling and processing, while friability measures how well tablets withstand abrasion. Disintegration tests how long it takes for tablets to break down, and weight variation and content uniformity ensure all tablets contain the intended amount of active drug. Dissolution testing determines how quickly the drug is released from the tablet in the body. Documentation of all quality control test results is necessary.
IPQC Tests for capsules As per IP, BP & USPPramod Ramane
IPQC- In Process Quality Control Tests for Capsules are
1. Uniformity Of Content
2. Disintigration Test
3. Weight Variation Test
4. Dissolution Test
The tests are with Acceptance limits/Criteria as per Indian Pharmacopoeia (IP), British Pharmacopoeia (BP) & United States Pharmacopoeia (USP)
The Rapid Mixer Granulator is a multi-purpose machine that can blend powders, granulate wet masses, and produce effervescent and melt pelletized products using mechanical agitation and shearing forces. Validation of the Rapid Mixer Granulator involves qualification of installation, operation, and performance to verify it can produce granules within specified parameters. Tests are conducted at different mixing speeds and times to ensure content uniformity and granule consistency meet acceptance criteria.
In Process Quality Control Tests (IPQC) for Solid Dosage FromSagar Savale
This document discusses in-process quality control tests that are performed during the manufacturing of solid oral dosage forms such as tablets and capsules. It provides details about common tests like weight variation, hardness, friability, disintegration and dissolution. The tests help to identify any issues during production so that corrective actions can be taken. Specific test methods, acceptance criteria and instruments used for tests are outlined for various types of oral dosage forms including immediate release tablets, sustained release tablets, capsules and suppositories. Maintaining quality during manufacturing is important to deliver consistent drug levels in patients.
This document discusses process validation for solid dosage forms such as tablets and capsules. It begins with an introduction to process validation and the different types: prospective, retrospective, concurrent, and revalidation. For tablets, key areas of validation include equipment selection and parameters like pan speed and spray rate for coating. Tests include appearance, hardness, thickness, and dissolution. For capsules, encapsulation speed is validated and quality control tests include disintegration, weight variation, dissolution, and stability. The conclusion stresses that validation ensures reproducibility and meeting quality and regulatory standards.
The document discusses in-process and finished product quality control tests for parenterals. It defines parenterals as sterile preparations intended for administration by injection, infusion, or implantation. It describes various types of parenterals including small volume parenterals like ampoules and vials, as well as large volume parenterals. The document then outlines several important in-process quality control tests that are conducted on parenterals to ensure safety, identity, strength, quality and purity. These include tests like content uniformity, leakage, sterility, bacterial endotoxins and clarity. Specific test methods, acceptance criteria and significance are provided for key tests according to compendial standards.
In Process Quality Control (IPQC) of pharmaceutical dosage form in Pharmaceut...Saad Ahmed Sami
A brief description of in process quality control (IPQC) definition, factors affecting the process and IPQC process in solid, liquid and sterile dosage form . IPQC cover the entire chain of operations from the receipt of raw material in the warehouse to the release of finished products from the warehouse for distribution and or sale. IPQC is a process where quality of a product is ensured that it meets the standard according to regulatory authority guideline.
In-process quality control (IPQC) tests are checks carried out during the manufacturing process to monitor and ensure the process complies with specifications. Some key IPQC tests include physical, chemical, microbiological, and biological testing of in-process materials to check for identity, strength, quality, and purity. IPQC tests help minimize errors, provide accurate procedures, identify issues, and ensure proper flow and compliance during production. Common IPQC tests for tablets include weight variation, disintegration, dissolution, drug content, hardness, and friability testing. For suspensions and emulsions, important IPQC tests include checks of appearance, particle size, viscosity, pH, and stability.
This document discusses in process quality control (IPQC) for various dosage forms. IPQC involves monitoring products during manufacturing to ensure quality and prevent errors. It includes tests of raw materials, in-process materials, and finished products. The objectives are to monitor features affecting quality and prevent errors. IPQC is required by FDA cGMP guidelines. Specific IPQC procedures are described for parenteral products, solid dosage forms, and semisolid dosage forms. Records of IPQC must be reviewed and batches released by quality control.
This document discusses the validation process for solid dosage forms such as tablets and capsules. It begins with an introduction to process validation and its importance in ensuring product quality. The main types of process validation are then described: prospective, concurrent, and retrospective. Specific steps in tablet and capsule manufacturing that require validation are also outlined, including validation of raw materials, analytical methods, equipment, and process parameters. Key factors considered during validation of processes like blending, granulation, drying, and milling are defined. The overall goal of process validation is to provide high assurance that the manufacturing process will consistently produce products meeting quality standards.
This document discusses the validation process for solid dosage forms such as tablets and capsules. It begins with an introduction to process validation and its importance in ensuring product quality. The main types of process validation are then described: prospective, concurrent, and retrospective. Specific steps in tablet and capsule manufacturing that require validation are also outlined, including validation of raw materials, analytical methods, equipment, and process parameters. Key factors considered during validation of processes like blending, granulation, drying, and milling are defined. The document provides an overview of the industrial manufacturing process for solid oral dosage forms and important process parameters to control and validate at each step.
This document discusses validation of solid dosage forms such as tablets and capsules. It describes the types of process validation including prospective, concurrent, and retrospective validation. Key steps in validation of tablets include validation of raw materials, analytical methods, equipment, manufacturing processes, and testing of tablets. Parameters that must be validated for tablet manufacturing include mixing, granulation, drying, milling, lubrication, compression, and coating. Validation of capsules also involves validating the shell and contents along with encapsulation processes and testing. Process validation helps ensure quality and consistency of pharmaceutical products.
This document discusses in-process quality control (IPQC) for various dosage forms including tablets, capsules, liquids, ointments, and parenterals. It provides details on common IPQC tests for each dosage form, such as hardness testing, friability testing, weight variation, disintegration, and dissolution for tablets. Specific steps in sterility testing and leak testing are also outlined for ensuring the quality of sterile parenteral products during manufacturing. The document emphasizes that IPQC is important to monitor processes, make adjustments to ensure product quality meets specifications, and avoid wasted efforts from non-compliant batches.
This document provides information on quality management and quality control processes for pharmaceutical products. It discusses key concepts like quality assurance, quality control, quality management systems. It also summarizes the differences between quality assurance and quality control. The document then describes various quality control tests conducted on tablets and capsules, including tests of general appearance, hardness, friability, disintegration. It provides details on the purpose, procedures, and acceptance limits for these quality control tests.
Validation ensures that processes and methods consistently produce results within specifications. Qualification proves equipment works correctly and leads to expected results through testing. Calibration compares instrument measurements to standards to ensure accuracy. A Validation Master Plan summarizes an organization's validation strategy and ensures resources are available for validation projects. It discusses validation activities across the organization.
In Process And Final Product Quality Control Test For CapsulesAkshita Dholakiya
The document discusses in-process quality control testing that is performed on hard and soft gelatin capsules during the manufacturing process, including physical tests like disintegration testing and weight variation testing, and chemical tests like dissolution testing, assay testing, and content uniformity testing to ensure the quality of capsules meets specifications. It provides details on the types of tests, acceptance criteria for tests, and equipment used to perform various quality control tests at different stages of the capsule manufacturing process.
3. Section-IN PROCESS QUALITY CONTROL and QUALITY CONTROL.pdfosos24
This document discusses quality control in the pharmaceutical industry. It defines quality control and explains that it is essential to ensure pharmaceutical products are safe, pure, and effective. It describes various in-process quality control tests done at different stages of production for tablets, capsules, syrups, semisolids, and injectables. These tests evaluate attributes like drug content, hardness, dissolution, and sterility. Finally, it compares quality control tests for tablets specified in British, Indian, and US pharmacopeias.
Quality control tests are important to ensure tablets meet standards for safety, efficacy and patient acceptability. Key tests include weight variation, hardness, friability, disintegration and dissolution. Weight variation tests if individual tablet weights match the average weight. Hardness ensures tablets can withstand manufacturing and handling stresses. Friability tests surface strength and disintegration confirms how quickly tablets break down in fluid. Dissolution determines the rate of drug release.
This document discusses in-process quality control of suspensions and emulsions. It defines in-process quality control as controlling manufacturing procedures from raw materials to final product packaging. Key tests for suspensions include appearance, particle size, zeta potential, viscosity, sedimentation rate and redispersibility. Maintaining proper pH, drug content uniformity and monitoring manufacturing areas are also important. Tests for emulsions include appearance, droplet size, viscosity, creaming index and phase separation. Proper documentation of quality control procedures and parameters is necessary to ensure batch uniformity and quality.
In process quality control of suspensions and emulsionsceutics1315
This document discusses in-process quality control of suspensions and emulsions. It defines in-process quality control as controlling manufacturing procedures from raw materials to final product packaging. Key tests for suspensions include appearance, particle size, zeta potential, viscosity, sedimentation rate and redispersibility. Maintaining proper pH, drug content uniformity and monitoring manufacturing areas are also important. Tests for emulsions include appearance, droplet size, viscosity, creaming index and phase separation. Proper documentation of quality control procedures and parameters is necessary to ensure batch uniformity and quality.
OINTMENT ASEPTIC MANUFACTURING, IPQC & PROCESS AUTOMATION IN SEMISOLIDSAkanksha Puri
The document discusses process automation in semisolids like ointments. It describes various types of equipment used in manufacturing processes like mixing and milling. The key stages of ointment production including trituration, emulsification and fusion methods are outlined. Quality control tests for ointments are then summarized, including universal tests like description, identification and assay, as well as specific tests such as pH, homogeneity, spreadability and sterility. The membrane filtration method for microbial content and sterility testing is also briefly described.
Raw material validation- process validationRavish Yadav
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This document discusses in-process quality control (IPQC) and finished product quality control (FPQC) for different dosage forms. It provides details on common quality control tests for tablets, capsules, creams, ointments, and suppositories during manufacturing. For tablets, tests like hardness, friability, weight variation, and dissolution are described. For capsules, weight variation, content uniformity, and moisture permeation tests are covered. Quality tests for creams and ointments include assessment of physical properties, pH, spreadability, and microbial growth testing. Suppository quality tests include uniformity of weight, melting range, visual examination, dissolution, and disintegration.
validation of solid presentation by ahsan khanDRx Ahsan Khan
This document discusses validation of solid dosage forms such as tablets and capsules. It covers the key aspects of validation including validation of raw materials, analytical methods, equipment, and manufacturing processes. The manufacturing process involves various unit operations for tablets such as mixing, granulation, drying, lubrication, compression, and coating. In-process and finished product testing are also important parts of validation. Validation ensures a reproducible product that meets specifications.
This document discusses quality control tests for various solid and semi-solid dosage forms including capsules, powders, creams, and ointments. It outlines tests such as uniformity of weight, content of active ingredients, dissolution, disintegration for capsules. For powders, it describes tests like particle size analysis, angle of repose, bulk density. For creams and ointments, tests discussed are description, identification, assay, pH, viscosity, preservative effect. The conclusion compares quality control tests and limits specified in different pharmacopoeias.
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Pengantar Penggunaan Flutter - Dart programming language1.pptx
IPQC of Pharmaceutical Dosage Form at Pharmaceutical Industry
1. In Process Quality
Control of
Pharmaceutical
Dosage Form
Presented By:
Kay Kay Shain Marma
Saad Ahmed Sami
Md. Mahbubur Rahman
Tanim
2. IPQC
IPQC stands for “In Process Quality Control”.
It is a planned system to identify the materials, equipments, processes
and operators.
IPQC cover the entire chain of operations from the receipt of raw
material in the warehouse to the release of finished products from the
warehouse for distribution and or sale.
IPQC tests are performed at regular intervals (generally each 1 hr later)
during the manufacturing process. These tests are varied from dosage form to
dosage form.
5. Importance of IPQC
• To detect the errors.
• To minimize the human errors.
• Provides accurate, specific, and definite description of the
procedure to be employed.
• Can detect any abnormality immediately and at the
same time indicate the kind of action needed to correct the
problem.
• To enforce the flow of manufacturing and packing
operations according to established rules and practices.
6. Who do IPQC Test ?
Usually, the tests are carried out by-
•Quality compliance personnel &
•Production personnel.
On the basis of organizational instructions and process descriptions,
quality control personnel may also carry out the necessary tasks.
Where to do IPQC ?
• In-process controls may be carried out within the
production area provided they do not carry any risk for the production.”
7. FACTORS MAKING IPQC EFFECTIVE
PEOPLE
TRAINING
ENVIRONMENT
PROCESS
EQUIPMENT
MANAGEMENT
BETTER COMMUNICATION
8. In Process Checks Shall Includes
Following Process Controls
• Cleanliness of the area and line clearance
• Checking of the status labels on the area and process containers.
• Equipment/instrument: Calibration, verification and checking of the status
labels.
• Checking and verification of material used as Material Name, Material
Code, Control No.
• Time limits at all stages of process.
•Online review of batch record at every stage of process.
•Product attributes Like Weight, Hardness.
• Verification of yield at various stages of manufacturing process.
• Measured values obtained from the room environment like Temperature,
Humidity.
10. IN-PROCESS QUALITY CONTROL
TESTS FOR
TABLETS
GENERAL APPEARANCE TEST
HARDNESS
FRIABILITY
DISINTEGRATION TIME
WEIGHT VARIATION
CONTENT UNIFORMITY
DISSOLUTION TEST
LEAKAGE TESTING FOR STRIP AND BLISTER PACKAGING
11. GENERAL APPEARANCE TEST
1.SIZE AND SHAPE : The size and shape of the tablet can be
dimensionally described monitored and controlled. it is determined by the
tooling during the compression process.
2.COLOR AND ODOUR : Colors used for rapid identification and
consumer acceptance. but it must be uniform within a single tablet, from
tablet to tablet and from lot to lot. the presence of an odor in a batch of
tablets could indicate stability e.g. the characteristic odor of acetic acid in
degrading aspirin tablets .Taste is important in consumer acceptance of
product.
12. 3. THICKNESS : Thickness of individual tablets may be measured by
a micrometer. Tablet thickness should be controlled within a ±5%
variation of a standard. Thickness must be controlled to facilitate
packaging. It is expressed in mm .
13. • If the tablet is too hard, it may not disintegrate in the required period of
time.
• If the tablet is too soft, it will not withstand the handling during
subsequent processing such as coating or packaging.
Hardness
Hardness generally measures the tablet crushing strength.
It is the load required to crush the tablet when placed on its edge.
LIMITS : ( Take 5 tablets and avg. out)
Oral tablets 4-10 kg
Chewable tablets 3 kg
Sustained release tablets 10-20 kg
15. Friability
It is the tendency of tablets to powder, chip, or fragment and
this can affect the Elegance appearance , consumer acceptance of
tablet, and also add to tablets weight variation or content
uniformity problems.
It is property that is related to the
hardness of the tablet.
16. Disintegration test (U.S.P.) :
Disintegration test is an official test.
It is the time required for the tablet to break into particles, the
disintegration test is a measure only of the time required under a given
set of conditions for a group of tablets to disintegrate into particles.
It is performed to identify the disintegration of tablet in particular time
period.
Disintegration test is not performed for controlled & sustained release
tablets.
Disintegration test apparatus
17. • Weighting 20 tablets individually calculating the average weights and
comparing the individual tablet weights to the average. The value of
weight variation test is expressed in percentage.
• The tablet complies with the test if not more than 2 of the individual
masses deviate from the average mass by more than the percentage .
Weight Variation Test
18. WEIGHT VARIATION TOLERANCES FOR
UNCOATED TABLETS
Sr. No. Average wt. of tablet(mg) Max. % difference
allowed
1 130 or less 10%
2 130-324 7.5%
3 More than 324 5%
Sr. No. Average wt. of
tablet(mg)
Max. %
difference
allowed
In House limit
(Incepta)
1 84 or less 10% 7.5%
2 84-250 7.5% 6%
3 More than 250 5% 5%
IP Standards
USP Standards
19. Leakage test for blister or strip
packaging
Vacuum Leak Method is used. It uses methylene Blue dye or another
colored liquid to determine whether or not there is a leak. If there is a
leak, the liquid will seep into the package, thereby giving visual proof.
Vacuum leakage tester
21. IPQC TESTS FOR LIQUID
Visual inspection
Uniformity of content
pH test
Particle size
Determination of phase
Filled volume
Check sealing
22. • VISUAL INSPECTION
Appearance should be good and patient compliant. Any bad color bad smell
must be handled with care. Physical appearance of products for patient
compliance is critical. So it should be good looking, elegant in appearance.
• DRUG CONTENT DETERMINATION
Determination of drug content in suspension and syrups are important
because their concentration has to be sufficient itself that it produce the
pharmacological action.
• pH OF THE PRODUCT
pH affects the stability of the product so before filling and after filling of
syrups pH has to be checked out. It can be measured by pH meter.
23. • DETERMINATION OF PHASE
Phase separation may be observed visually or by measuring the
volume of separate phases or by subjecting it to various stress
conditions.
• PARTICLE SIZE
Particle size becomes the important factor for the suitability of the
product and all the particles has to be of same size and shape for
proper dispersion in the solvent.
• FILLED VOLUME
The volume should be checked with the measuring cylinder when
sealing is done. Then it should be adjusted.
• CHECK SEALING
Sealing should be checked by the operator to see if there are any
defects.
25. IPQC TESTS FOR STERILE
PRODUCTS
Some basic IPQC tests are done for sterile products such as:
• pH test
• Conductivity test
• Leakage test
• Volume test
• Clarity test etc.
Other test like potency and sterility test is done by QC.
26. pH Test
• As sterile products are directly given to body cavity, so its pH must be
compatible with the body fluid.
• The pH range for sterile products is 5.5 – 7.0
• Before starting the manufacturing of the products the pH of WFI is
checked.
• After finishing the manufacturing the pH of the product is also checked.
27. CONDUCTIVITY TEST
• As like pH the conductivity of the product must be compatible with
body.
• The conductivity range of WFI is 0.3- 1.3 microsiemens/cm
• This is checked for two times.
• First only WFI is checked before manufacturing and then the finished
product is checked.
• This is checked by placing the electrode into the sample as shown in
figure.
28. VOLUME TEST
• The volume of finished products is checked visually
• This test ensure the right dose
CLARITY TEST
• The preparations clarity is tested visually
• The ampules/vials/bottles are placed under
black and white background under LED light
• Presence of glass particle, dart or fiber is
checked by this test
29. LEAKAGE TEST
• The test container is immersed in a dye bath.
• Vacuum and negative pressure is applied for some time.
• The container is removed from the dye bath and washed.
• The container is then inspected for the presence of dye visually
• The dye used may be of pink, blue, green, yellowish-green color.
30. CONCLUSION
• In-process control not only provides a means of controlling production.
it also performs a quality assurance
function.
the objective of the IPQC is to ensure the product quality by checking
the processes.
• If any anomalies shown it is easy to correct it when a few product of a
batch is manufactured.
• By this we can minimize material, time, cost, processes repetition.
• So that can it is easy to develop the quality of products.
• So maintaining IPQC is important and beneficial.