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Liquid Level Measurement By Indirect MethodJaydeep Vakil
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The cold storage system is essential for extending the life of products and helps to maintain product quality. It also helps to reduce the wastage of commodities.
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Boilers are most important part of Chemical Industry. 99 % boilers used in Pakistan Chemical Industries are water tube boilers because of their high efficiency and safety. So we should have clear understanding about the boilers.
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2. 2
One partner for all your needs
Your safe choice
Food safety is your main concern – and ours
Why Endress+Hauser? A family owned company,
Endress+Hauser stands for innovation and quality – for
more than 60 years.
Endress+Hauser is a full line supplier of measurement
solutions designed to meet the stringent requirements
of the food and beverage industry for safety and
reliability. We help you with cost reduction and
productivity improvements. We offer you the
process connections, materials, coatings and
special finishes, required for your process.
Instrumentation for:
• CIP control
• Pasteurization & aseptic systems
• Blending/mixing concentration
• Tank level (silo, day & balance tank)
• Plant utilities
• Bulk solids & liquids
• Inventory monitoring
• Inline quality measurement
Endress+Hauser applies decades of application knowhow to help our customers increase up-time and
production repeatability while minimizing product loss.
We work closely with companies like yours, universities,
research institutes and organizations around the world,
including 3-A, FDA and EHEDG to promote an exchange
of information and technology. Third party verification
and certificates issued prove this for every sensor.
We support you through the life cycle of your plant, including certified service teams providing startup support
and traceable on-site calibration.
Learn more about Endress+Hauser
www.us.endress.com
3. 3
Services
Supporting your audits and maintaining product
quality Endress+Hauser’s Services portfolio is comprised of
a broad selection of services, solutions and tools for you to
optimize your plant’s performance.
• Startup
• Help Desk - available 24 hours a day
• Calibration
• Training
• Spare Parts & Consumables
• Factory Repairs
• Field Service
• Maintenance Agreements
Calibration Our calibrations are conducted using standards
traceable to NIST and our calibration certificates meet the
requirements of ISO 17025.
Calibration is a basic requirement to ensure process safety
and quality when:
• a new instrument is installed
• the defined time (quality standard) has elapsed
• a specific usage (operating hours) has elapsed
• an instrument has had a shock or vibration which
potentially may affect the calibration
• there are unexpected readings
• you need information about the performance - predictive
maintenance
• factories are audited following IFS, ISO 22000, BRC, GFIS
Our network of service professionals are trained to calibrate
various instrument types and brands – so all of your
calibration needs are covered from one supplier. We also
offer consultation services to determine cost-optimized
calibration intervals and we can assist in developing specific
standard operating procedures for your facility. Calibrations
can be performed at our calibration labs or at your facility.
4. 4
One partner for all your needs
Flow instrumentation
Proline Promag H electromagnetic
flowmeter
• Food safety and cleanability
ensured by crevice free design
– internal diameter of sensor
matches sanitary tubing standard,
eliminating hard to clean step
change
• No problems with collapsed or
cracked sensors with reinforced
PFA liner, even in vacuum
• Accurate and repeatable
measurement
• Built-in batch function eliminates
need for separate batch control
• Meets FDA, PMO requirement for
meter-based pasteurizer control
“legal device”
Promag application examples
• Mixing and batching of various
raw materials
• Product reception
• CIP control
• Flow control to packaging
• Timing pump replacement for milk
pasteurization
• High solids - fruits and meat
High solids applications
Dosimass – Coriolis based filling system
Dosimag – Electromagnetic flowmeter
• For high speed filling and batching
applications
• Compact designs to fit multi-head
filling machine
• Sampling rates reduce filling times and
improve accuracy and repeatability
• Robust meter, insensitive to vibration
High speed filler application
5. 5
Proline Promass Coriolis meter
• One meter to measure mass flow, density, temperature,
°Brix, °Baumé, °Plato, % concentration, viscosity and
more. Measure process flow, batching, additives and
flavors from 0.003 lb/min to 29,400 lb/min
• No need to spend money for supporting
brackets – simply clamp Promass in place
• Improve production yield and consistency – Coriolis
mass flow provides the highest accuracy and
repeatability
• In-line cleanability and food safety is ensured
by fully drainable measuring tubes
Promass application examples
• Mixing and batching of various raw materials
• In-line blending
• Density measurement
• CO2 injection for soft drinks
• Viscosity measurement in-line
Overflow protection
with Liquiphant M
Salvage/
Rework
Water
Concentrate
Optional CO2 line
VFD
CO2 flow measurement
with Promass
Level
measurement
Deltapilot
Balance
Tank
°Brix and flow
measurement
with Promass
°Brix and flow
measurement
with Promass
To pasteurization
and packaging
6. 6
One partner for all your needs
Level instrumentation
Liquiphant® and Liquipoint – The
point level team
Reliable point level detection is
important for control and overspill
protection. Or, to protect pumps and
minimize entrained gases when used
for empty pipe detection.
• Easy installation, no adjustment/
calibration to the application
necessary
• Self-monitoring with fail safe mode
ensures protection of equipment
and process
• Limit detection of foam, optional
• Independent of flow velocity in
pipes, - turbulences from agitator,
foam or air bubbles in the liquid
• Not affected by buildup
Levelflex M
Guided radar for measurement in
liquids or bulk solids
• Guided radar provides safe and
reliable measurement, especially
for level measurement of grain,
flour, sugar and other bulk
materials
• Range: up to 148 feet in length
• Works in dusty environments
• Cable, rod, or coaxial versions to
accommodate any application
• Coated version allows measurement
of processes with high sanitary
requirements such as oils,
beverages and milk products
Prosonic M
Compact ultrasonic level transmitter
• 2-wire loop-powered system installs
quickly into existing systems
Prosonic application examples
• Continuous, non-contact level
measurement in fluids and bulk
materials
• Open channels and measuring weirs
• Water tank, CIP detergents
• Bins and hoppers
Levelflex application examples
• Process control or inventory/storage
applications
• Bulk solids and liquids
• Vacuum vessels and filler bowls
Liquicap M
Capacitive probe for
continuous level
measurement
• Ideal for fast moving levels
such as filler bowls and
buffer tanks
• Build-up compensation
provides stable measured
value
• FDA listed materials PTFE/PFA/FEP
• Innovative flush process
connection ensures
cleanability at inside of
tank ceiling
7. 7
Micropilot M
Smart radar level gauge
• An ideal alternative to hydrostatic devices in troublesome applications, especially for measurement of
beverages, additives, syrups, aseptic storage and filler
bowls
• 2-wire, loop-powered level gauge installs easily into
existing systems
• Menu-guided setup
• Measurement unaffected by changing media,
temperature, gas blankets or vapors
Micropilot application examples
• Continuous non-contacting level measurement of
liquids, pastes and slurries
• Buffer and process tanks
• Storage tanks, stilling wells and bypass pipes
Deltapilot and Cerabar M
Hydrostatic level measurement
• Minimal temperature effects and fast recovery after
CIP cleaning
• Measuring range down to 10” H2O, ideal for balance tank
level measurement
• Full protection against moisture, condensation, and
wash down
• Industry-standard process connections available to
retrofit in existing hydrostatic measurement weld
spuds
• Easy accessibility with optional remote mountable
transmitter
Deltapilot and Cerabar application examples
• Receiving tanks
• Balance tanks
• CIP storage tanks
• Raw ingredient storage tanks
• Process tanks
• Cookers
• Milk silos
Raw Milk Storage Tanks
Overflow protection
with Liquiphant M
Flow measurement
with Promag H
To process/
pasteurizer
Level measurement
with Deltapilot FMB70
8. 8
One partner for all your needs
Analysis instrumentation
Liquiline CM42
2-wire transmitter for pH or conductivity
• Alkali/acid concentration control
• Monitoring and control of bottle cleaning systems
• Interface detection
• Leak detection on cooling systems
Liquiline CM44x
Multi-channel transmitter technology
• One solution for multi-channel and multi-technology
installations like pH, conductivity, chlorine and oxygen in
one unit
Conductivity measurement in
the return flow
CIP - Return flow 1
CIP - Return flow 2
Y Drain
Make-up water
Conductivity
measuring for %
concentration with
CIP- line 1
CLD134
Acid
Sanitizer solution
Caustic
Water
CIP- line 2
To heat
exchanger
9. 9
InduMax and Smartec
Conductivity measurement ideal for
CIP divert control and makeup tanks
• Jointless design has no crevices,
construction of highly resistant
virgin PEEK ensuring long life in
demanding applications
• Integrated temperature sensor
provides fast temperature compensation t90 < 26 s
• Inductive conductivity sensor with
broad measuring range 100 µS/cm
to 2000 mS/cm
• Standard concentration tables for
common CIP solutions (CLD134)
• Compact design for easy installation
• Alarm contact for error signalling
• CIP chemical concentrations
IsFET with Memosens®
Sterilizable non-glass sensor for pH
measurement
• Non-glass sensor for direct installation into the process, no need for
sample or bypass
• Measurement is possible in cold
media, yet suitable for CIP/SIP
• Secure, watertight connection
between probe and cable
IsFET application examples
• Processes with cold media
• Acidification
• Control and quench fermentation/
starter cultures with continuously
updated information
• Cheese vats
UniFit H - fixed pH holder
CleanFit H - retractable pH holder
OUSAF11
Optical absorption sensor
• Hygienic and CIP/SIP-resistant
• Up to two sensors with one transmitter (OUSCVM40)
• Submersible sensor
• Insertion sensor with Tri-Clamp® or
Varivent® connection
• Color independent measurement
with optional NIR detector
• Stainless steel body and fouling
resistant sensor head made of FEP
OUSAF11 application examples
• Product loss detection in effluent
• Phase separation milk/water
• Interphase detection yeast/beer
• Milk detection in CIP solutions
10. One partner for all your needs
Pressure and Temperature
instrumentation
Cerabar
Pressure measurement
• Stainless steel or ceramic diaphragm
• 4-20 mA HART®, Profibus® PA
• Local display
• Accuracy 0.2% at set span
• Full range of sanitary process connections
easytemp™
Compact temperature transmitter
• Hermetically sealed compact Pt100 with 4-20 mA
transmitter output is freely programmable
• Completely potted sensor and transmitter with a variety
of process connections
Cerabar application examples
• Pasteurizer back pressure
• Differential pressure across regeneration section
• Tank blanket pressure
• Line pressure
• Level and vacuum
7 times faster temperature response
Sensor on Tip technology makes the difference.
Quicksens, the fastest sensor on the market (t90 time
of 1.5 seconds) for best performance in heat exchanging
applications.
iTEMP®
Temperature field transmitter
• Capable of single or dual sensor input for safety
and redundancy or differential temperature
measurement
• Backlit display can be read easily from a distance;
digital value, bargraph and fault indication
• Minimum and maximum process value recorded
• Sensor monitoring: breakdown information,
sensor backup, drift alarm and corrosion detection
avoids shutdown and enables a quick maintenance intervention
iTEMP® application examples
• Flash coolers and heat exchangers
• Safety and redundancy in yogurt and cheese
production
• MIG “Mercury in Glass” replacement for retorts
Strongsens is the most vibration resistance sensor - helps
improve long term performance and reliability.
~ 7 times faster t90
Relative change of the measured temperature (%)
10
100
90
80
70
60
50
Endress+Hauser fast response
sensor (Outer-Æ 6mm)
40
30
Conventional thermometer
design made of mineral insulated
cable (Æ 6mm)
20
10
0
0
1
2
3
4
5
Zeit [s]
Time [s]
6
7
8
9
10
11. 11
Recorders
Memograph S
Safety data manager
• Alternative to maintenance intensive paper recorders
and single digital displays
• Conforms with the requirements of 21 CFR Part 11
issued by FDA for electronic records
• Electronic signature and data security features help
ensure process is properly recorded and measured
values are tamper proof
• Audit trail provided for operator entry and changes
• Usable as a freely programmable visualization screen
• Data communication to ERP via Ethernet
• Integrated web server
Ecograph T RSG30
6-channel, fully programmable display unit with
recording, trending and alarm functions
• Connects easily to plant network via Ethernet or
RS232 connections
• Keeps track of storage conditions, CIP systems or
general process data
• Integrated web server
Legal Controls
Back pressure measurement
with Cerabar M
Pasteurized milk
Divert line
Pasteurized
temperature
measurement
Divert valve
Recirculation valve
Overflow protection
with Liquiphant M
Heat exchanger
Holding tube
Steam
supply
Balance Tank
Raw milk
Chilled water
supply
Control
valve
Level measurement
with Deltapilot FMB70
Differential pressure
across regeneration
with Cerabar M
Flow measurement
with Promag H
12. Canada
Mexico
Other locations
Endress+Hauser, Inc.
2350 Endress Place
Greenwood, IN 46143
Tel: 317-535-7138
Sales: 888-ENDRESS
(888-363-7377)
Service: 800-642-8737
Fax: 317-535-8498
inquiry@us.endress.com
www.us.endress.com
Endress+Hauser Canada
1075 Sutton Drive
Burlington, ON L7L 5Z8
Tel: 905-681-9292
800-668-3199
Fax: 905-681-9444
info@ca.endress.com
www.ca.endress.com
Endress+Hauser México S.A. de C.V.
Fernando Montes de Oca 21 Edificio A Piso 3
Fracc. Industrial San Nicolás
54030 Tlalnepantla de Baz
Estado de México
México
Tel: +52 55 5321 2080
Fax: +52 55 5321 2099
eh.mexico@mx.endress.com
www.mx.endress.com
www.addresses.endress.com
ISO 9001:2008 Certified
SO00001B/24/EN/13.12
USA