This document describes an innovative method for manufacturing PVC tape with a 17% cost savings. The method involves coating PVC film with a specially compounded water-borne acrylic pressure sensitive adhesive without compromising quality. This allows for higher production speeds, a more compact machine design, lower costs, and an eco-friendly process compared to conventional PVC tape manufacturing. A cost analysis demonstrates a net cost savings of 17.73% per square meter using this new method.