This document describes a turnkey project to establish a small-medium capacity paint production plant up to 600 tons per year. The project includes supplying and installing all necessary equipment, producing an initial stock of 10 tons of paint, and training personnel over the course of 2 months for $80,000. The technology can produce over 100 types of industrial paints and coatings at a cost of $2.5-5 per kg, while similar products sell for $10-18 per kg, providing strong profit potential.

1. Small-medium Capacity Plant
for Producing Industrial Paints
and Coatings
turnkey project
Turnkey Project

2. What we offer
• Technology for producing high quality industrial paints and
enamels of almost any type (epoxy, acryl, polyurethane etc)
• Turnkey project for creation of small-medium capacity paint
production plant (up to 600 tons / year)
• Complete support and consultation for running facility and training
personnel.

3. Types of paints /enamels by application
• Oil and gas industry
• Pipelines
• Marine industry
• Special purpose paints (thermo-stable, chemically inert, proof to
radiation etc)
• Any type of paints/enamels for metal surface

4. Project overview
• Project duration – 2 months – “turnkey” (equipment logistics time
is not included)
• Project output:
- completely running production plant
- 10 tons of paint in stock ready for sale
- 2-3 engineers are trained to run the facility
- Technology map and engineering documentation is provided
• Project cost: 80.000 USD.
• Production cost of paints by our technology: 2.5-5 USD/ kg (more
than 100 types of paints)
• Average market price for similar paints: 10-18 USD

5. Project Milestones
1. Choosing the most appropriate paint / enamel type according to
customers’ demand and purpose. Drafting specifications and
technological map for production of the chosen paint / enamel.
2. Evaluation of premises, rooms and infrastructure for future plant.
Construction and preparation works.
3. Equipment supply and installation. Integration of parts into
production line. Drafting working procedure documentation.
4. Procurement of raw materials.
5. Production of 10 tons of the chosen paint / enamel and depositing
in stock.
6. Training personnel to run the facility.

6. Post-project support
1. Post-project consultation regarding application of paints,
technological aspects of industrial coating approaches. Technical
support of the plant and periodic maintenance upon request.
2. By request from the customer, production of additional paint types
can be launched on the plant. Additional lines can be created in
order to extend the assortment.

7. Cost breakdown (price in USD)
Expense
category
Item Price,
USD
Comments
CAPEX Equipment 15000
Mounting works (ventilation hood,
equipment, electro-water supply)
1500 10% of equipment
cost
Technology, documentation and
project service cost
25000
OPEX (for
production of 10
tons)
Raw materials (for 10 tons of paint) 35000
Production overheads (electricity,
water etc)
1000 (0,1 USD / 1 kg of
paint on average)
2 workers + 1 electrician 1500 10% of equipment
cost
Other production expenses 750 5% of equipment
cost
TOTAL 79750
Expenses for travel of our specialists and their accommodation at place are NOT
included in the turnkey project cost and must be negotiated separately.

8. Key Equipment
(price in USD)
Item Price, USD
Lined ball mill, 0,3 m3 2500
Lined ball mill, 0,6 m3 5000
Paint grinding machines, x2 1500
Grinding stones (1 ton) 500
Mixer 200 L 400
Telpher, 1 ton 800
Scales 400 kg 300
Laboratory grinding mill 500
Scales 1 kg 50
Drill with tips for mixing 150
Quality control tools 700
Safety tools for staff 200
Hand-operated pump 50
Pump for pumping solvents and paints 300
Rolling for rotating a barrel 100
Ventilation hood 1500
Hydraulic hand fork-lift 400
TOTAL 14950
To be supplied from local
providers at place, or from
foreign companies

9. Example Raw
Materials list
(Epoxy type paint)
Item Prices, USD,
per 1 kg
Epoxide resin 4,5 – 5
Plasticizer 7
Solvents (toluene, acetone) 2 – 4
Hardener 7
Pigment (iron oxide, titanium oxide) 1,5 – 3,5
Fillers (chalk, clay) 0,4
Rubber 6
– bentonite 0,5 – 5
Zink phosphate (against rust) 3,5

10. Commercial aspect
(simplified*)
• Turnkey project duration – 2 months
• CAPEX + OPEX for 10 tons of paint = 80.000 USD
• Market price of 1 kg on average: 13 USD
• Revenue from initial project: 13 x 10.000 = 130.000 USD
• ROIarith = (130.000 – 80.000) / 80.000 = 0,63 (63%)
Capacity of the plant – up to 600
tons per year
* Detailed financial model based on discounted cash flows can be provided after
initial negotiations with the customer

11. Independent Lab Tests
• E
1. Resistance to impact test
2. Adhesion test
3. Scratching test
Epoxy paint samples, produced by our technology

12. Quality Guarantee
 Proprietary technology and
know-how (30+ author
certificates)
 20+ years experience in
developing paints and enamels
 Several successful turnkey
projects
 Technology based on former
USSR government standards.

13. Developing coating systems
Steel
2-3-layer systems
Steel
Multi-layer systems

14. Contact Us
SciMax LLC
2 Yakubovskogo Marshala Str, 03191, Kyiv, UKRAINE
Office: +38 (068) 118-43-49
Cell: +38 (066) 047-75-87
Email: info@scimax.biz
www.scimax.biz