In the last two decades, spectacular progress has been made in the field of weaving technology and the most significant being the replacement of convectional looms by shuttleless looms for increasing productivity and quality of the end product. New developments in weaving have taken place in such a direction, which ensures reduced time, energy and cost involved. Heavy mechanical parts are now being replaced with electronic or microprocessor controlled alternatives.
Bigagli Made in Italy Self acting spinning mule "B7 Double Drive" working pro...prx-inceoglu
Spinning steps on a Bigagli self-acting mule "B7 Double Drive" model. The process is used today across the world to produce fine and extra fine high quality yarns from specialty fibers such as wool, cashmere, mohair, alpaca, angora, merino and so on...
The Bigagli self-acting mule "B7 Double Drive" model is available with a high degree of automation and a centralized computer that controls all the machine functions, including the carriages movement, the feed carriage speed, the adjustment of yarn feed speed and drafting percentages, the reverse speed, the spooling speed, the cops formation, the alarms operating data recording and the production setting data modification history.
Ring spinning produces yarn in a package form called cops. Since cops from ringframes are not suitable for further processing, the winding process serves to achieve additional objectives made necessary by the requirements of the subsequent processing stages.
Analysis of rejected ring cops in autoconer winding machineTaukir Kabir Tusar
This work describes the causes of rejections of rejected ring cops in autoconer winding machine with assessment of various experimental datas from various quality instruments . This causes includes count variation , co efficient of variation (CV%) , Thick and thin places , neps , slubs , hairiness and some miscellunous causes like oil stained yarns , crackers in yarns , half and excess full cops , coca cola shaped cops etc . This work also suggest a few ways to solve the problems and to reduce the rejection rate of cops in an acceptable range . Sufficient amount of figures and graphs are also included here to make this work more accurate .
In the last two decades, spectacular progress has been made in the field of weaving technology and the most significant being the replacement of convectional looms by shuttleless looms for increasing productivity and quality of the end product. New developments in weaving have taken place in such a direction, which ensures reduced time, energy and cost involved. Heavy mechanical parts are now being replaced with electronic or microprocessor controlled alternatives.
Bigagli Made in Italy Self acting spinning mule "B7 Double Drive" working pro...prx-inceoglu
Spinning steps on a Bigagli self-acting mule "B7 Double Drive" model. The process is used today across the world to produce fine and extra fine high quality yarns from specialty fibers such as wool, cashmere, mohair, alpaca, angora, merino and so on...
The Bigagli self-acting mule "B7 Double Drive" model is available with a high degree of automation and a centralized computer that controls all the machine functions, including the carriages movement, the feed carriage speed, the adjustment of yarn feed speed and drafting percentages, the reverse speed, the spooling speed, the cops formation, the alarms operating data recording and the production setting data modification history.
Ring spinning produces yarn in a package form called cops. Since cops from ringframes are not suitable for further processing, the winding process serves to achieve additional objectives made necessary by the requirements of the subsequent processing stages.
Analysis of rejected ring cops in autoconer winding machineTaukir Kabir Tusar
This work describes the causes of rejections of rejected ring cops in autoconer winding machine with assessment of various experimental datas from various quality instruments . This causes includes count variation , co efficient of variation (CV%) , Thick and thin places , neps , slubs , hairiness and some miscellunous causes like oil stained yarns , crackers in yarns , half and excess full cops , coca cola shaped cops etc . This work also suggest a few ways to solve the problems and to reduce the rejection rate of cops in an acceptable range . Sufficient amount of figures and graphs are also included here to make this work more accurate .
Ring, rotor, compact, air-jet and other forms of spinning are discussed in this presentation along with Illustrations. the crisp and clear explanation helps in understanding the basic know how of advance methods of spinning
Spinning is the first steps of textile product processing. The process of making yarns from the textile fiber is called spinning. There are various types of spinning techniques for producing various types of yarn.
A loom is a device used to produce weave fabrics . It's the central point of the whole process of fabric production. ... MODERN LOOM Modern loom means Shuttle less loom. Its development during the 20th century. Several types of modern loom have Come for industrial use.
Unique Chain Link Weaver: 210 m2 per hour for 50m2 - 2.50 mm; 260m2 per hour for 70m2
• Robust design for continuous 24hr operation.
The mission of Kamateks is dedication to the highest quality and functionality of chain link weaving machines designed and manufactured with a thought of rational use of resources, performance and a sense of ecological responsibility.
Parason newly developed Offset Pulper is designed with a combination of double coned bottom and baffle where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing.
Intensive turbulence is generated on the part of the rotor, whereas low level turbulence is generated at the baffle which causes the stock to rotate repeatedly thus obtaining excellent quality pulp The troublefree ragger operation provides reliable operating conditions across large throughput.
The combination of double cone bottom & baffle pushes the
core contaminants towards reject discharge.
Know more: https://parason.com/products/pulping/offset-pulper/
Ring, rotor, compact, air-jet and other forms of spinning are discussed in this presentation along with Illustrations. the crisp and clear explanation helps in understanding the basic know how of advance methods of spinning
Spinning is the first steps of textile product processing. The process of making yarns from the textile fiber is called spinning. There are various types of spinning techniques for producing various types of yarn.
A loom is a device used to produce weave fabrics . It's the central point of the whole process of fabric production. ... MODERN LOOM Modern loom means Shuttle less loom. Its development during the 20th century. Several types of modern loom have Come for industrial use.
Unique Chain Link Weaver: 210 m2 per hour for 50m2 - 2.50 mm; 260m2 per hour for 70m2
• Robust design for continuous 24hr operation.
The mission of Kamateks is dedication to the highest quality and functionality of chain link weaving machines designed and manufactured with a thought of rational use of resources, performance and a sense of ecological responsibility.
Parason newly developed Offset Pulper is designed with a combination of double coned bottom and baffle where the baffle guides the pulp towards the rotor for achieving efficient and extensive slushing.
Intensive turbulence is generated on the part of the rotor, whereas low level turbulence is generated at the baffle which causes the stock to rotate repeatedly thus obtaining excellent quality pulp The troublefree ragger operation provides reliable operating conditions across large throughput.
The combination of double cone bottom & baffle pushes the
core contaminants towards reject discharge.
Know more: https://parason.com/products/pulping/offset-pulper/
A.T.E. brings one of the finest surface finishing technology for woven, knit, and technical textiles from Danti Paolo, Italy. These surface finishing machines are custom-made according to the requirement of fabric in terms of quality, weight and finish. The machines are equipped with easily accessible mechanical and electronic components making them user friendly.
For more information log on to ategroup.com.
A.T.E. offers complete, world-class solutions in spinning covering blow-room, card, draw-frame, lap winder and comber, speed-frame, ring-frame, TFO, automatic winders, precision winders, yarn conditioning, humidification, bobbin transport and a range of spinning accessories covering spinning machinery components, compact spinning retrofits, textile ERP solutions, online production monitoring systems and testing instruments. A.T.E. has a motivated and highly qualified team of professionals with domain expertise in spinning to provide a best in class solution and sales and service support to meet your every spinning need, facilitated by its all India network of regional offices.
To know more visit: ategroup.com
Our products in textiles visit: ategroup.com/products/textile-engineering
Our products in textile spinning: http://ategroup.com/products/textile-engineering/spinning
A.T.E. is a single window solution provider across the textile value chain. A.T.E.'s Spinning Accessories division provides high quality spinnning accessories and spares to ensure optimum performance of hi-tech spinning machines. The portfolio includes high precision spinning machinery components from TeraSpin, card clothing from TCC, etc.
To know more log on to www.ategroup.com.
Furnished & Groomed Interiors becoming one of the essential of modern Lifestyle- Textile Floor Coverings is a Market with exponential & everlasting growth
Floor coverings have been mostly dominated by wool, polypropylene and acrylic carpets
Overview
Nowadays, non-woven needle punched wall-to-wall carpets are also being used widely
Floor and wall coverings applications are:-
1 mm thickness: Can be used in Residential Areas & Study centers
1.5 mm thickness: Computer Rooms, Departmental Stores,
2 mm thickness: Industrial Areas & Electronics Rooms
Artificial leather is a fabric or finish intended to substitute for leather in fields such as
Upholstery
Clothing
Fabrics & other uses
Artificial Leather is a product that is used as an alternative to natural leather due to the limited availability of natural leather and animal protection issues in the country
Cotton based products-suvin advisors pvt. ltd.Suvin
Cotton based nonwovens are part of medical & hygiene products
Majorly used for cleaning of Face, Body, Special purpose, Floors, Home items and Industry
Composites can be manufactured using Glass / Carbon fabrics which is known as reinforced fabric.
These fabrics are treated/ surrounded by polymers (which are thermo-plast/ thermo fix according to the end application) to form reinforced plastics (e.g. Glass reinforced plastics/ carbon reinforced plastics etc.) which are directly used in the end applications
The Indian composite industry has a strong manufacturing base with some of the of international players such as “Saertex, Gamesa, Bambardier, OCV etc.
The composites are mainly known as Glass reinforced plastics (GRP) and Carbon reinforced plastics (CRP)
Bed linen usage varies between daily and special occasion
Consumers are increasingly spending on co-ordinated sets
Approx 70% fabric used for bed linen is cotton, 20% PC followed by polyester, Rayon and blends
Industrial wipes are used for a variety of applications in industry and institutions, including food service wipes, general industrial, and specialty wipes and medical wipes.
These products can be wet or dry and may be impregnated with ingredients for specific purposes, such as polishing, cleaning, or removing bacteria
Render military forces less detectable to enemy forces
Gives a unique effect to the personnel or equipment by making them appear as a part of the natural surroundings
Variation cannot be tolerated therefore most of the manufacturers are buying large single lots of polyester, cotton from one field
The global diaper market is expected to grow at a compounded annual growth rate of 11.6 per cent from 2012 to 2017
In India, the baby diaper market is currently pegged at Rs-1500 crore and is growing at 23% per annum
Supported by favourable demographics with 26 million babies born in India every year, the potential is huge
“The diaper market is experiencing a surge in demand for sanitation products,” said Bhavana Seth, wellness consultant at a Mumbai hospital
Clothing made specifically for Sporting & Athletic pursuits
Active/Sportswear is one of the most lucrative segments within Knits apparel
Performance clothing help to remain cool, comfortable and dry through moisture management and other techniques
Polyester has come up as a favorite of performance apparel market as it can be engineered to wick moisture away from the body
Unreinforced masonry structures, buildings are highly vulnerable they often cannot withstand the dynamic horizontal loads in case of earthquakes
Soil structures, such as embankments, are subjected to landslides during earthquakes
Hence the necessity to develop efficient methods for the retrofitting of existing buildings and earthworks and of related monitoring systems to possibly prevent the structural damage
For this purpose multifunctional textile structures are being developed for application in construction for the retrofitting of structures and earthworks
Industrial Protech is an ensemble of textile products & related material designed to protect the wearer from
Extreme Climatic Conditions
Acid environment
Bullet impact
Molten metal impacts & Metal sparks
Electric arc discharge
Burns
Automotive textiles- by Suvin Advisors Pvt. LtdSuvin
Mobiltech segment of technical textiles is used in the construction of automobiles, railways, ships, aircraft and space craft. The Mobiltech products can be broadly classified into two categories – Visible components and Concealed components. The visible components include seat upholstery, carpets, seat belts, headliners, airbags,etc. The concealed components include Noise Vibration and Harness (NVH) components, tyre cords, liners, etc.
Functional characteristics of surgical disposables are:
High barrier to blood or body fluids
Lower lint than linen (lint is a source of infection)
Proven sterilisation performance
Comfort and breathability
Good bacteria filtration efficiency
Breathing resistance
Splash resistance
What Are the Latest Trends in Endpoint Security for 2024?VRS Technologies
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DOJO Training Center - Empowering Workforce ExcellenceHimanshu
The document delves into DOJO training, an immersive offline training concept designed to educate both new hires and existing staff. This method follows an organized eight-step process within a simulated work setting. The steps encompass safety protocols, behavioral coaching, product familiarity, production guidelines, and procedural understanding. Trainees acquire skills through hands-on simulations and rehearsal prior to transitioning to actual shop floor duties under supervision. The primary aim is to minimize accidents and defects by ensuring employees undergo comprehensive training, preparing them effectively for their job roles.
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The Jamstack Revolution: Building Dynamic Websites with Static Site Generator...Softradix Technologies
In this infographic, the Jamstack architecture emphasizes pre-rendered content and decoupling the frontend from the backend. It leverages static site generators (SSGs) to create fast-loading HTML files and APIs for dynamic functionality. Benefits include improved performance, enhanced security, scalability, and ease of deployment. Real-world examples include Netlify, Gatsby, and Contentful. https://softradix.com/web-development/
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SMS2ORBIT | launched in 2022 in Mumbai's Andheri area, aims to be the most reliable Bulk SMS Service Provider in Mumbai.
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Colors of Wall Paint and Their Mentally Properties.pptxBrendon Jonathan
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4. USTER introduces unique concepts for Spinning Mills
USTER® TESTER 6 – the Total Testing Center
Works with greater accuracy and reliability than ever
Test speed - 800 m/min.
Specially-developed sensor technology
USTER® JOSSI VISION SHIELD 2
The ultimate defence against cotton contamination
The system can locate and remove the smallest particle of contaminant with
class-leading detection of both coloured and white polypropylene and other
synthetics
Suvin Advisors Pvt. Ltd.
5. USTER introduces unique concepts for Spinning Mills
USTER SENTINEL
the successor of USTER® RINGDATA
Offers full-scale optimization of the entire ring spinning process, the core of
yarn manufacturing
Clear visuals highlight exact reasons for breaks, prompting fast and easy
problem-solving
Fewer defective bobbins and minimized pneumafil waste
USTER® QUANTUM 3
Enhanced spinning efficiency and fabric improvement
Automatic checks on the effect of splice distribution
Colour and shade variation detection and online hairiness measurement
Suvin Advisors Pvt. Ltd.
6. USTER introduces unique concepts for Spinning Mills
USTER® TESTER 6-C800 for filament yarn
Unique new twist scan facility extends the test options to make twister
settings easier
Enables a breakthrough in the measurement of interminglings
Testing speed - 800 m/min
http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/
Suvin Advisors Pvt. Ltd.
7. Smart Precision Spinning components from TeraSpin
Smart cradle for ring frame
Smart cradle OH S 168 has been found to be very effective in producing yarn
with improved quality
Smart cradle for roving frames
TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000 series of
drafting systems for roving frames on the same working principle
The smart cradle combines the well proven advantages of constant nip
distance with spring loaded compensation for any variation in apron elasticity
or length
Producing a roving with reduced irregularity with the Smart cradle will
automatically bring down the yarn irregularities in ring spinning
Smart weighting arm for roving frames
The PK P 2000 series of weighting arms are equipped with more visible top
roller load indicators and Smart cradles for better roving quality
The PK P 2000 series top arm body is given a more durable, anti-corrosive
Nickel Chrome surface plating and comes with an ergonomically designed
attractive red lifting knob
Suvin Advisors Pvt. Ltd.
8. Smart Precision Spinning components from TeraSpin
Suvin Advisors Pvt. Ltd.
Smart yarn catcher
TeraSpin has designed the Smart yarn catcher and field trials show not only
reduced underwinding length but also, almost no residual yarn in the yarn
catcher
Available for OEMs as well as for use by spinning mills for replacement of
components on existing machines
http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/
9. Savio highlights niche products in winding
segment
Breakthrough innovations in the winding segment
Eco PulsarS
A quantum leap forward in automatic winding
The Level of suction for Spindles and bobbins feeding systems set
independently
New Controlled Cut System, Yarn Tension Control System, Waste Collection &
Separation System and Upgraded Splicing Solutions
The drumless Multicone technology
Flexible, easy and fast change in the winding process to prepare all formats
Packages for dyeing, warping, weft, knitting, double twisting, require a
different and flexible package formation in terms of geometry, edges shape and
density. It can achieve this kind of flexibility in the package formation
Suvin Advisors Pvt. Ltd.
10. Savio highlights niche products in winding segment
Suvin Advisors Pvt. Ltd.
Volufil Multicone
Automatic winder for continuous shrinkage, bulking and heat setting
Combines thermic treatment and winding process on a single machine
Multicone system allows the tailoring of package for different end use with
simple settings on PC
http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/
11. Saurer Schlafhorst and Zinser – Innovation hotspots
in Milan
Suvin Advisors Pvt. Ltd.
Autocoro 9
BD 6
Consumes 10 % less energy
Spins reliably at up to 230 m/min in any length
Zinser Speed 5A
length of 2,016 spindles
super-long, super-economical and extremely user-friendly
energy savings by the suction system
sensor-controlled OptiSuction yarn break suction system
Reduction in length, lowers production costs by up to 11 %. It also occupies
up to 21 % less floor space
Self cleaning System
12. Saurer Schlafhorst and Zinser – Innovation hotspots
in Milan
Suvin Advisors Pvt. Ltd.
Autoconer 6
Eco-Drum-Drive system, Schlafhorst has cut the energy consumption of the
Autoconer 6 by up to 20 % compared with its predecessor
self-adjustment turns the Autoconer 6 into an automatic package winder
http://www.indiantextilemagazine.in/spinning/saurer-schlafhorst-and-zinser-innovation-hotspots-in-milan/
13. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Ring frame LRJ9 SX
No. of Spindles - 1824
Wide ranging counts
Value added yarns compact, slub, multi count, multi twist and core yarn with
various fibres from Kevlar, aramid, ramie, flax, jute, modal, acrylic,
polypropylene, polyester, viscose and cotton with the unique change gearless
drafting drive
Doff time of less than 100 seconds
Futuristic green initiatives with
Low Decibel spindles
Lower power consumption through energy efficient motors, drives, patented
inverter driven dual suction system
Draw frame LDA Z
Duo digital autolevelling delivers quality sliver with CV 1m less than 0.4%.
4 over 3 drafting system with shortest delivery distance handles the sliver
gently thus ensuring consistency and higher efficiency
14. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Comber LK69
World‟s fastest comber LK69 and has been successfully working across the
globe at 600 npm with productivity levels of upto 2.1 tons/day
New comber with eliminates change gears and pulleys by servo drives and
inverter
Card LC636
High productivity at uncompromised quality levels
The 1.5 meter width card has the largest carding area and active flat index
(AFI) along with unique feeding system for delivering superior quality
Draw frame LDA Z Comber LK69 Card LC636
15. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Speed frame LF4200 AX
New Speed frame with 240 spindles and new drive system
With new Lap Transportation System and Roving Transportation System
http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/
16. Bräcker’s new STARLETplus traveller for spinning
Suvin Advisors Pvt. Ltd.
STARLETplus traveller result into lower maintenance costs in the
spinning mill because of following specification:
STARLETplus offers additional benefits in conditions like high humidity or
aggressive fibres,
Service life can be prolonged by up to 50%
Better resistance against corrosion
Particularly recommended for viscose and CO/CV blends, dyed MMF fibres
and special applications
Suitable for the entire yarn count range
BERKOL Supergrinder
for automatic grinding of ring, roving and air spinning top rollers.
Improves the grinding capacity as compared to the previous version by more
than 50 per cent.
Grinding capacity of up to 350 top rollers per hour
Storage capacity of 450 top rollers with 32 mm diameter
17. Bräcker’s new STARLETplus traveller for spinning
Suvin Advisors Pvt. Ltd.
Power consumption can be reduced by 10 per cent
With a touch panel for easy operation
User interface is multi-lingual in German, English, Chinese, Italian, Spanish,
Portuguese, Russian and Turkish
The other products which Bräcker will present at ITMA include TITAN and
ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving
maintenance tools, and the well-known range of BERKOL cots and aprons
http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/
18. Salmoiraghi’s successful synthetic fibre automatic
handling technology
Suvin Advisors Pvt. Ltd.
IGV 2 automatic doffing system
This is a battery-driven vehicle equipped with a special doffing module
featuring twin bobbin mandrels, and a pusher device
The vehicle has a state-of-the-art inertial guidance system, ensuring millimeter
positioning accuracy in front of the winder
This compact, highly manoeuvrable vehicle is the only feasible automatic
doffing solution in winding aisles characterized by low ceilings and tight
spaces, which preclude the use of classic overhead rail guided Doffers
It is also an excellent solution, helping avoid fabrication and installation of
complex supporting structures
IGV 2 can doff both latest generation twin chuck winders and classic single
chuck winders. If required, the vehicle can directly connect the winding and
packing areas.
“Twin Mandrel Doffer” for 10+10 or 12+12 ends
designed to transfer the doffed bobbins to “shuttle” transport vehicles
travelling on overhead monorail circuits
http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/
19. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Ring frame LRJ9 SX
No. of Spindles - 1824
Wide ranging counts
Value added yarns compact, slub, multi count, multi twist and core yarn with
various fibres from Kevlar, aramid, ramie, flax, jute, modal, acrylic,
polypropylene, polyester, viscose and cotton with the unique change gearless
drafting drive
Doff time of less than 100 seconds
Futuristic green initiatives with
Low Decibel spindles
Lower power consumption through energy efficient motors, drives, patented
inverter driven dual suction system
Draw frame LDA Z
Duo digital autolevelling delivers quality sliver with CV 1m less than 0.4%.
4 over 3 drafting system with shortest delivery distance handles the sliver
gently thus ensuring consistency and higher efficiency
20. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Comber LK69
World‟s fastest comber LK69 and has been successfully working across the
globe at 600 npm with productivity levels of upto 2.1 tons/day
New comber with eliminates change gears and pulleys by servo drives and
inverter
Card LC636
High productivity at uncompromised quality levels
The 1.5 meter width card has the largest carding area and active flat index
(AFI) along with unique feeding system for delivering superior quality
Draw frame LDA Z Comber LK69 Card LC636
21. LMW creates value through Innovation
Suvin Advisors Pvt. Ltd.
Speed frame LF4200 AX
New Speed frame with 240 spindles and new drive system
With new Lap Transportation System and Roving Transportation System
http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/
22. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
Spinning Preparation Innovations
New functions of the C 70 high-performance Card
The C 70 high-performance card achieves excellent yarn quality at highest production
Rieter controls the carding gap by means of precise flats guidance and with the
working width of 1.5m achieves the largest active carding area on the market
Innovations in the pre- and post-carding zone facilitate a very specific waste selection
and thus an excellent raw material yield and sliver quality
New package for the processing of synthetic fibres
The new, very easily removable web bridge in a special package for the processing of
synthetic fibres allows trouble-free cleaning and an immediate restart of the card
The second function in the package is the unique chute control with air pressure,
which simplifies the processing of synthetic fibres. This enables the C 70 card to
achieve high carding performance with synthetic fibres and as a result, good running
properties in spinning.
EVObrush: The innovative flat cleaning unit EVObrush of the latest card generation
can also be retrofitted on older models. Its clothing can be replaced without the use of
tools, reliably keeps the wire clothing clean and improves sliver quality.
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
23. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
Spinning Preparation Innovations
New E 36 /E 86 combing set
The new combing set achieves the greatest productivity on the market
It consists of a new combing preparation machine, E 36 OMEGAlap, which is
able to feed six new E 86 combers. With 540 kg/h and therefore the supply of
almost 25,000 ring spindles, the set reaches the highest production output on the
market
A new function simplifies setting and optimisation of the noil rate. This is made
possible by the new FlexComb circular comb from Graf.
Rieter has the widest experience and the greatest range of solutions from simple
to full automation in the combing sector. With automation, the customer can
reduce the number of operators and simultaneously increase efficiency and
yarn quality.
Comber conversions as an alternative
For older generations of combers, Rieter offers conversion kits that improve the
productivity and yarn quality and make a reduction of the noil rate possible. On
the booth at the ITMA 2015, Rieter is demonstrating how quickly such a
conversion can be realised and what economic advantages the customer can
thus achieve
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
24. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
Spinning Preparation Innovations
New RSB-D 24 Double-head Autoleveller Draw Frame
All autoleveller draw frames from Rieter use the same dynamic autolevelling system
for incomparable sliver uniformity, even at high delivery speeds of 1 100 m/min
New ECOrized suction
The ECOrized suction system on the new RSB-D 24 double-head autoleveller
draw frame lowers the energy consumption
Older draw frame generations can also be retrofitted with the ECOrized suction
system
New sliver sensor
A sliver sensor, patent pending, makes a high quality in sliver coiling already
possible from the first metres following a can change
New level of convenience
The practical setting of suction and delivery speed on the display, as well as the
option of individual maintenance of the two heads, increases the level of
convenience for setting and operating the machine
Together with the SB-D 22 double-head draw frame without levelling, a double-
head line requires 50 % less space and therefore - compared with a line of single-
head draw frames - also saves costs
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
25. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
End - Spinning Preparation Innovations
R 66 Automated Rotor Spinning Machine
The success of the R 60 automated rotor spinning machine in recent years lies in the
good yarn tenacity and low yarn manufacturing costs. Contributory factors are the
low energy consumption and easy operation. At the ITMA 2015 Rieter is presenting
the new R 66 rotor spinning machine which makes yarn production even more
economical
New lengths of up to 700 positions per machine. The new machine length reduces the
costs for the entire rotor spinning system
Compared with the S 60, the the new S 66 spin box achieves higher speeds for
improved economy at the same yarn tenacity and yarn uniformity
The new replaceable CHANNELpass simplifies the optimisation for different raw
materials
New functions simplify operation and accelerate the replacement of technology
components
The new electro-mechanical yarn traverse simplifies the setting of the winding angle
for a wide range of applications, for reliable package flanks and good unwinding
behavior
Existing rotor spinning systems – modernised for synthetic fibres and higher speeds
with the ANTIstatic TWINdisc, the CHANNELpass, the clip-on opening roller or
complete sets for box modernisation, Rieter offers solutions that allow a quick
response to changed market requirements. Time and energy savings as well as
production increases lead to a better return.
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
26. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
End - Spinning Preparation Innovations
J 26 Air-jet Spinning Machine
With the J 26, Rieter extends the application range for air-jet technology and
presents an additionally optimised machine
New: Processing of polyester with P 26 With the processing of polyester, the
challenge lies in the deposits of spinning finish and co-polymers. For this
reason, Rieter now offers the option P 26 which significantly extends the time
between the necessary cleaning operations
A new option is the application of six robots on the machine. This allows
applications which imply a higher rate of ends down or quality cuts to be
processed.
New option for soft yarns: The majority of air-jet yarns are later processed to
knitted fabrics which require a softer touch. To this end, Rieter has developed
technology components and setting parameters.
Rieter has for many years successfully used the Q 10 A yarn clearer in rotor
spinning. Now it has been further developed for air-jet spinning. Based on an
accurate monitoring of yarn structure, hairiness and yarn diameter, it interprets
not only the standard functions but also the yarn tenacity
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
27. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
Options of the K 46 Com4 Compact Spinning Machine
With 1824 spinning positions, the K 46 Com4 compact spinning machine increases
the production per square metre in the spinning mill
Rieter now offers a quality package for the K 46 that leads to a significant
improvement of the quality parameters CVm and IPI. It is an ideal supplement for
spinning mills with high quality requirements
The energy consumption per kilogram of spun yarn from Rieter compacting
system with suction drum today already lies far below that of apron systems. The
new double-sided suction system ECOrized for long compact spinning machines
now additionally reduces the energy consumption
G 32 Ring Spinning Machine optimised
The G 32 ring spinning machine is, like its big sister, the G 36 ring spinning
machine, a guarantee for economically produced ring yarns. Now available is the
revised G 32 ring spinning machine with a maximum length of 1824 spindles and
with the innovative suction tube ECOrized
In addition, a quality package for improvement of the yarn quality, a flexible
change between S and Z twist and a special package for the processing of polyester
is available. Best fit for this package is the new traveller STARLETplus from
Bräcker. Moreover, Rieter has further improved the reliability of the machine.
Also the G 32 ring spinning machine can now be retrofitted with the suction tube
ECOrized. This also applies to the machines G 33, G 35, G 36. The conversion with
the suction tube ECOrized permits sustainable energy and cost savings
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
28. Rieter presents strategies for innovation and
profitability
Suvin Advisors Pvt. Ltd.
SPIDERweb Mill Control System - new functions for the spinning mill of
the future
The Rieter SPIDERweb mill control system is the only system on the market
which covers the entire spinning mill from fibre to yarn
For the first time, Rieter is showing a mobile solution that not only provides
an overview of the data of the spinning mill, but also offers a configurable
alarm function
With six new modules respectively functions, SPIDERweb opens the door to
an Internet-based, intelligent spinning mill control. The system offers the
following advantages:
Permanently monitored sliver and yarn quality
Incorporated expertise
Optimal allocation of operating personnel
Support for systematic preventative maintenance
Fact-based and quick reaction to deviations
Increase in plant availability and productivity
http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf
29. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Schlafhorst
Rotor spinning machines from Schlafhorst - setting new benchmarks.
E³ – triple added value
Schlafhorst will be presenting new rotor spinning machines that have been
awarded the E3 label at ITMA 2015. They offer spinning mills a triple added
value in the areas of energy, economics and ergonomics
Revolutionary Autocoro: the new generation is here
The revolution in rotor spinning continues: Schlafhorst is presented the next
generation of the revolutionary Autocoro at ITMA 2015. The innovative single
spinning position technology proves its technological superiority once again
Compared to the previous model, the new Autocoro uses much less energy –
the savings are in a two-digit percentage range. Longer machines, higher rotor
speeds, intelligent automated processes and minimized maintenance costs
quickly increase efficiency, productivity and profitability. The next generation
of Autocoro leaves the competition far behind and is defining a new benchmark
for rotor spinning
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
30. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Schlafhorst
Rotor spinning machines from Schlafhorst - setting new benchmarks
Autocoro 9
Practical rotor speed up to 1,80,000 rpm
Maximum number of rotors 600, with 6 doffers
Packages can be produced up to 350 mm diameter with optimized package density
Saving in energy cost by 25%
Autoconer 6
Splicing time reduced by 3 seconds due to extra bobbin waiting for feed
Efficient doffer, helps to find out the leading end on package
Bad bobbin / double piecing bobbin cleaning & re feeding unit
Special rewinding drums are provided
Wobbling empty package sensor on cradle, rejects damaged paper cones to avoid bad
packages
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
31. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Schlafhorst
Rotor spinning machines from Schlafhorst - setting new benchmarks.
BD 6 – the future of semi-automatic rotor spinning
Schlafhorst presented a new, even more productive, energy-efficient and user-
friendly generation of the BD 6. Take-up speeds of up to 230 m/min, two-digit
energy savings, an LED signal system for fast checking and an ergonomic
machine operation are some of the pioneering improvements. Schlafhorst is
defining the new performance standard of the future in the semi-automatic area
as well
The BD 6 is in a class of its own. Equipped with patented high speed
technologies from the Autocoro, the BD 6 surpasses the qualitative and
economic standards of semi-automatic rotor spinning machines which the
market has known up until now
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
32. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Schlafhorst
Winding machines from Schlafhorst - the best original ever.
Package quality redefined
Schlafhorst unveiled the new Autoconer 6. The innovative winding machine has
been available for delivery since the beginning of the year
Schlafhorst is presented an updated generation of the new Autoconer 6, which
is even more energy efficient, economical and user-friendly. This is why the
new generation was awarded the E³ label for triple added value in the areas of
energy, economics and ergonomics
With a fully automatic link to the latest Zinser ring spinning machines and the
currently most advanced automation solution, the Autoconer impressively
proves its claim to leadership in the sector. The unlimited possibilities for
process-oriented package optimisation, bobbin processing and rewinding will
be demonstrated on a second machine
We will be setting new standards for packages in the future, as the Autoconer 6
has redefined the performance criteria for quality packages. Autoconer 6 – the
best original ever
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
33. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Schlafhorst
Schlafhorst presented the new service concept "SUN – SERVICE
UNLIMITED“
For the delivery of original spare parts the SECOS e-commerce platform
guarantees the fastest response times
Yet SUN does not only stand for the best service, but also for unlimited
innovation. Schlafhorst creates technical innovations that can be retrofitted in
existing machinery. With improved original parts, modernization kits,
technology kits and service kits Schlafhorst takes on the responsibility of
innovation for the entire product life cycle and ensures that Schlafhorst and
Zinser customers with older machine generations will always be able to
benefit from technological advances.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
34. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Zinser
Ring spinning machines from Zinser - Pioneer of cost-effective automation.
Pioneer of cost-effective automation
Zinser Speed 5A with length of 2,016 spindles
Reduction in length, lowers production costs by up to 11 %. It also occupies up to 21
% less floor space
Zinser presented as a pioneer of new cost-effective automation solutions for ring
spinning. The latest machines from Zinser have the E³ label, the guarantee for triple
added value in the areas of energy, economics and ergonomics
Schlafhorst and Zinser exhibited a fully-automatic linked system solution, from the
roving frame to the winding machine
It is the perfect interplay of a highly integrated automation solution for the greatest
possible energy savings, maximum economic efficiency and optimum user-
friendliness.
With the Zinser CoWeMat and CoWeFeed doffing automation systems, the world's
most economic self-cleaning compact spinning technology Impact FX, and the proven
cutting-edge technology for reliable and precise processes, Zinser is setting new
standards with every machine length for yarn quality and profitability in ring
spinning.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
35. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Allma Volkmann – Competence in twisting
Allma and Volkmann attract the attention of industry professionals with numerous
technological innovations at ITMA in Milan. Technologies that generate even more
customer benefits and set performance directions in the market: the guarantors for
success are called the CompactTwister, CarpetTwister, CarpetCabler, Heat-Set and
TechnoCorder TC2
CompactTwister sets new standards
With the CompactTwister, high performance twisting machine for staple fibre yarns,
which was awarded the E³ label for triple added value in the areas of energy,
economics and ergonomics
Energy savings of up to 40% can be achieved with the eco-drive concept and the
ecospindle technology with adapted spindle combinations
The systematically integrated HD feeds are setting new standards for efficient further
processing in the areas of energy savings and optimized feed weights
The productivity of the CompactTwisters is 30% higher, thanks to the high delivery
speeds of up to 120 m/min
The ergonomic benefits of the CompactTwister include greater ease of use due to the
improved take-up geometry, central settings and handling aids, which result in an up
to 10% reduction in operating times
The CompactTwister covers all yarn materials as well as count ranges, and with its
high yarn and package quality offers the best conditions for optimal added value –
today and tomorrow
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
36. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Allma Volkmann – Competence in twisting
The CarpetTwister/CarpetCabler and Heat-SET offer even more customer
benefits
Volkmann is winning over customers with the new CarpetTwister and
CarpetCabler product generation
The new generation was awarded the E³ label for triple added value in the areas
of energy, economics and ergonomics
The outstanding characteristics are the energy-saving spindle family and the
maximum quality with optimum economic efficiency. Spindle and spindle pot
versions as well as drive and storage technology enable very high energy
savings of up to 40%. With delivery speeds of up to 120 m/min during
uptwisting, reduced space requirements due to smaller spindle gauge and the
adaptation of the spindle speed, productivity can be increased by up to 45%
Operating times can be reduced by up to 8%, thanks to the pneumatic creel,
threading aids, new pneumatic centrally adjustable creel yarn brakes and ball
yarn brakes. A new feature is the computer controlled drive system, which
enables a quick changeover to new yarn lots and the change of production
parameters. This increases the machine availability and simplifies operation.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
37. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Allma Volkmann – Competence in twisting
The TechnoCorder TC2 offers triple added value
The TechnoCorder TC2 was awarded the E³ label for triple added value in the areas
of energy savings, productivity increase and ergonomic improvement
The TechnoCorder TC2 is winning over customers with its independent spindle
technology, 400 m/min delivery speed and the 25% higher package density. And this
pays off: productivity is up to 30% higher and energy costs drop by up to 10%
The TechnoCorder TC2 is distinguished by attractive developments, such as the new
FlexiPly equipment for the production of hybrid yarns and the new larger 830 mm
spindle spacing for the processing of coarse yarn counts. Energy-optimised modern
drives and a lean yarn balloon, thanks to the optimized balloon geometry and height-
adjustable balloon yarn guide, lead to low energy costs.
The independently driven spindles enable limitless possibilities for the creation of
new twist constructions
Two spindle gauges cover a large range of yarn counts, from 235dtex to 33,000dtex.
PrimePac quality twist packages can be manufactured according to individual needs.
Compact twist packages save up to 30% in transport costs and make further
processing more efficient
Special attention was given to the ergonomics, resulting in the independent spindle
unit and new section concept enabling an ergonomically friendly spindle design. The
operating elements and the entire spindle area can be easily accessed by the operating
personnel. This saves set-up time.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
38. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Allma Volkmann – Competence in twisting
Heat-SET shortens the production process of carpet yarns
After cabling, BCF carpet yarns are heat set in a second process step to stabilise
the shape.
Volkmann integrates this process step in the cabling machine – cabling and heat
setting in one process run
Interim storage and handling are no longer needed at all, process costs are
clearly reduced and a significant contribution to economic efficiency is achieved
with the faster order turnaround times, shorter process sequences and greater
system utilisation.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
39. Saurer AG – Innovation hotspots in Milan
Suvin Advisors Pvt. Ltd.
Saurer Components
Heat-SET shortens the production process of carpet yarns
After cabling, BCF carpet yarns are heat set in a second process step to stabilise
the shape.
Volkmann integrates this process step in the cabling machine – cabling and heat
setting in one process run
Interim storage and handling are no longer needed at all, process costs are
clearly reduced and a significant contribution to economic efficiency is achieved
with the faster order turnaround times, shorter process sequences and greater
system utilisation.
http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf
40. Trützschler Spinning
Suvin Advisors Pvt. Ltd.
Trützschler SPINNING exhibits an advanced card with increased productivity and
energy efficiency
Card – TC15
Card No. 50,000 displayed at ITMA
15% higher productivity, with 500 meters/min. delivery speed
JUMBOCANS - Maximum can diameter of 1200 mm
Compact card, smallest floor space
Lowest wastage%
T-Move system – Cans are not moved during can change, instead sliver feeding is
moved in linier direction
T-LED System – It visualizes the can filling from long distance also. Operator can see
at a glance that which card requires empty can urgently
TC-15S series is for manmade fibres
T-SCAN TS-T5 – Foreign fiber separator
White PP detection is improved
Low energy & air consumption
Low good fiber loss
Low maintenance cost
Can in fitted in existing cleaning lines
http://www.truetzschler-spinning.com/
41. Trützschler Spinning
Suvin Advisors Pvt. Ltd.
Toyota-Truetzschler Comber – TCO 12A
Automatic lap change
Automatic piecing improves quality at greater level
Jumbo cans of 1200 mm dia
Increased nip rate up to 600 nips/min due to dual drive system
The draw frame product range has been further expanded
Here, the focus is on increased efficiency and reduced personnel requirements
Development in the field of combing has also not stood still
The Superlap requires less personnel and the Toyota-Trützschler Comber will
show new application-oriented features.
http://www.truetzschler-spinning.com/
42. Trützschler Spinning
Suvin Advisors Pvt. Ltd.
Quality yarns are only possible with efficient foreign part separation in the
blow room. With three detection technologies in one machine, Trützschler has
already set a high standard. At the ITMA, further technologies will be added
to the existing three. As a result, separation is even more effective.
The data monitoring system T-Data is increasingly becoming standard. Due to
Trützschler-specific sensors on the machines, important quality data that
cannot be acquired by any other system can be managed and evaluated here.
This includes for instance neps in the card sliver or the energy consumption of
the machines.
http://www.truetzschler-spinning.com/
43. Trützschler Card Clothing
Suvin Advisors Pvt. Ltd.
Trützschler CARD CLOTHING has expanded its flats selection by two new
products which have been developed for special applications
The flat top NOVOTOP 58 is optimally suited for application in the area of
fine combed yarns at high production speeds
The flat top NOVOTOP 30 was developed for the processing of coarse and/or
dyed fibres and regenerated fibres for rotor spinning. Both flat types are
available as MAGNOTOP and Classictop.
http://www.truetzschler-cardclothing.com/
44. Trützschler Man-made Fibers
Suvin Advisors Pvt. Ltd.
Trützschler MAN-MADE FIBERS informs about new machines as well as new
processes and end products. On the occasion of the ITMA, the company introduces
a new generation of staple fibre machines to the market. The advancements stand
under the heading of modularity - all components are designed as stand-alone
units.
The new modular components demonstrate their advantages not only in complete
Trützschler installations; they are also ideal plug-and-play units when modernising
existing installations. Ever since the product range of the Egelsbach equipment
manufacturer includes staple fibre spinning, the focus - in addition to machine
manufacturing - is increasingly also on product development. Trützschler Man-
Made Fibers‟ „Hollow Conjugate Fibres“ are a new type of self-crimping fibres,
distinguished by an extremely environmentally friendly spinning process.
The filament sector highlights the diversity of its product range for the economic
production of high-quality carpet yarns. The focus is on the new 3-end spinning
system M30 with reliable components such as the polymer-independent spin beam
and the HPTex texturing system. The portfolio thus covers 2-end, 3-end and 4-end
concepts for various polymers, including recycled material. Now it is possible to
respond to all process requirements as well as spatial or economic conditions even
more effectively.
http://www.truetzschler-spinning.com/
45. Suessen Spinning
Suvin Advisors Pvt. Ltd.
Innovative Compact Spinning System Reduces Cost Significantly
The highlight will be the EliTe®CompactSet Advanced – a compact spinning
system with various new features. The goal of the new development was an
increased lifetime of many components, such as lattice aprons and inserts and the
reduction of maintenance costs
With the flip-over technology for example the housing can be used upside down,
because top and bottom parts are identical. Different colours – red and yellow –
indicate the two sides. As a result the use of top roller cots can be doubled.
Customers benefit from lower costs for maintenance, handling, and alignment. In
addition, the top roller cots on the new system have bigger diameters –The lifetime
of the larger cots is substantially longer; an improvement in lifetime of up to 165 %
is possible.
Suessen presents various new Premium Parts for rotor spinning machines. The
new TwistTrap-Navel has a modified nozzle, combined with a patented twist-
retaining element. The TwistTrap-Navel, which is applicable to all types of
spinboxes, provides an additional false twist, which results in better spinning
stability. The production can increase by 10 % to 15 % due to the possible twist
reduction. Another new Premium Part is the PS7 TwinDisc – a support disc with
reduced width. The reduction from 10 mm to 7 mm results in less flexing work
between rotor shaft and disc. The benefit is a lower energy consumption; savings
of up to 11 Watt are possible, depending on the rotor speed.
http://www.suessen.com/
46. Marzoli Spinning Solutions
Suvin Advisors Pvt. Ltd.
Marzoli New Compact System
Marzoli launched its new compact device
Compact devices are increasingly used in spinning mills: the positive aspects
stemming from their application (e.g. higher resistance, lower required twist,
less hairiness, etc.) have fostered spinners to apply compact devices on an
increasing variety of counts (coarse, medium, thin and extra-thin counts) and
types of yarn (combed, carded and synthetic yarns). Marzoli Compact System
constitutes a leading-edge application that guarantees top performance, high
flexibility towards specific production requirements, minimized maintenance.
Marzoli Remote Maintenance (MRM) was presented, that allows to monitor
and control all instruments of a production unit through the use of any mobile
device
http://www.marzoli.com/
47. Marzoli Spinning Solutions
Suvin Advisors Pvt. Ltd.
The new FT60/FT70 Series Roving Frames
FT60 and FT70 roving frames rely on multi-motor drive systems and modular
design, allowing to reach up to 224 spindles.
The completely electronic drafting system of Marzoli FT60 and FT70 series ensures
the highest degree of flexibility: the draft can be changed by simply inserting the
new draft parameter on the touch screen interface, no mechanical modification is
required. Thanks to Marzoli‟s end-to-end production management platform
(YARNET), the draft can also be inserted remotely (e.g. from the production
manager‟s computer).
FT60 and FT70 roving frames are fully integrated with Marzoli Bobbin Transport
systems and ring frames through specific mechanic solutions (e.g. dedicated creel
system for transport trains) and software production control platform (YARNET),
thus realizing a superior and fully integrated Spinning Section maximizing overall
coordination and effectiveness of roving and spinning operations through a
constant and regular supply for the spinning frames, allowing for full and
enhanced productivity of the spindles.
Marzoli‟s FT60 and FT70 roving frames represent outstanding machines also from
the point of view of energy savings thanks to Marzoli most advanced on-board
green technology.
http://www.marzoli.com/
48. Marzoli Spinning Solutions
Suvin Advisors Pvt. Ltd.
The New CM7 Comber
new CM7 comber with automatic Lap Piecing
The new CM7-LP comber is the result of a thorough activity of research and
development that has led to the achievement of the maximum results on:
Quality (substantial reduction of neps and short fibers, perfect evenness of the sliver)
Productivity (mechanical speed up to 600 nips/min with production volumes up to
85 Kg/h)
Efficiency (reduction in energy consumption, better selection of fibers and reduction
of noil percentage);
These results have been achieved with optimization of the following parts: driving
head, nipper unit, feeding rollers, detaching rollers, circular comb, top comb and
drafting system.
Premium efficiency electric motors grant electric efficiency standards over 90%
entailing almost no energy waste and much lower power consumption levels
One of the greatest innovations introduced with the new CM7 comber is the
automatic lap piecing technology. This technology automatically changes the
empty tubes with full laps and restarts the machine without the operator
intervention. This highly reliable system allows to increase the efficiency of the
machine thanks to the reduction of machine downtimes and operator‟s effort.
Moreover, the automatic lap piecing system also has a positive influence on quality
as it entails the perfect overlapping of the two batts thereby increasing the
regularity of the sliver also in the points where lap change has occurred.
http://www.marzoli.com/
49. Marzoli Spinning Solutions
Suvin Advisors Pvt. Ltd.
Advanced Integrated Bobbin Transport System.
Marzoli Bobbin Transport systems highlight full mechanical and logic
integration with roving and spinning frames thus realizing a superior and
integrated Spinning Section maximizing overall coordination and
effectiveness of roving and spinning operations through a constant and
regular supply for the spinning frames allowing for full productivity of the
spindles
Marzoli Integrated Bobbin Transport System can be tailored to customer‟s
specific production process through two main configurations:
Random Transport System: the bobbins are carried by a closed-circuit overhead
chain along the aisles between the spinning frames. This solution perfectly suits
high production spinning mills with uniform production programs
Block Creeling Transport System: roving bobbins are brought to the reserve row
of the spinning frame or directly inside the creel of the spinning frame by trolley
trains, maximizing overall automation and effectiveness of bobbin handling and
transport operations
http://www.marzoli.com/
50. USTER introduces unique concepts for Spinning Mills
USTER introduced five new and improved systems for quality-minded
spinning mills. `Managing a spinning mill with quality in mind´ is the
unique USTER concept behind the launches
USTER® TESTER 6 – the Total Testing Center
Works with greater accuracy and reliability than ever
Test speed - 800 m/min.
Specially-developed sensor technology
USTER® JOSSI VISION SHIELD 2
The ultimate defence against cotton contamination
The system can locate and remove the smallest particle of contaminant with
class-leading detection of both coloured and white polypropylene and other
synthetics
Suvin Advisors Pvt. Ltd.
51. USTER introduces unique concepts for Spinning Mills
USTER SENTINEL
the successor of USTER® RINGDATA
Offers full-scale optimization of the entire ring spinning process, the core of
yarn manufacturing
Clear visuals highlight exact reasons for breaks, prompting fast and easy
problem-solving
Fewer defective bobbins and minimized pneumafil waste
USTER® QUANTUM 3
Enhanced spinning efficiency and fabric improvement
Automatic checks on the effect of splice distribution
Colour and shade variation detection and online hairiness measurement
Suvin Advisors Pvt. Ltd.
52. USTER introduces unique concepts for Spinning Mills
USTER® TESTER 6-C800 for filament yarn
Unique new twist scan facility extends the test options to make twister
settings easier
Enables a breakthrough in the measurement of interminglings
Testing speed - 800 m/min
http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/
Suvin Advisors Pvt. Ltd.
53. Smart Precision Spinning components from TeraSpin
Smart cradle for ring frame
Smart cradle OH S 168 has been found to be very effective in producing yarn
with improved quality
Smart cradle for roving frames
TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000 series of
drafting systems for roving frames on the same working principle
The smart cradle combines the well proven advantages of constant nip
distance with spring loaded compensation for any variation in apron elasticity
or length
Producing a roving with reduced irregularity with the Smart cradle will
automatically bring down the yarn irregularities in ring spinning
Smart weighting arm for roving frames
The PK P 2000 series of weighting arms are equipped with more visible top
roller load indicators and Smart cradles for better roving quality
The PK P 2000 series top arm body is given a more durable, anti-corrosive
Nickel Chrome surface plating and comes with an ergonomically designed
attractive red lifting knob
Suvin Advisors Pvt. Ltd.
54. Smart Precision Spinning components from TeraSpin
Suvin Advisors Pvt. Ltd.
Smart yarn catcher
TeraSpin has designed the Smart yarn catcher and field trials show not only
reduced underwinding length but also, almost no residual yarn in the yarn
catcher
Available for OEMs as well as for use by spinning mills for replacement of
components on existing machines
http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/
55. Savio highlights niche products in winding
segment
Breakthrough innovations in the winding segment
Eco PulsarS
A quantum leap forward in automatic winding
The Level of suction for Spindles and bobbins feeding systems set
independently
New Controlled Cut System, Yarn Tension Control System, Waste Collection &
Separation System and Upgraded Splicing Solutions
The drumless Multicone technology
Flexible, easy and fast change in the winding process to prepare all formats
Packages for dyeing, warping, weft, knitting, double twisting, require a
different and flexible package formation in terms of geometry, edges shape and
density. It can achieve this kind of flexibility in the package formation
Suvin Advisors Pvt. Ltd.
56. Savio highlights niche products in winding segment
Suvin Advisors Pvt. Ltd.
Volufil Multicone
Automatic winder for continuous shrinkage, bulking and heat setting
Combines thermic treatment and winding process on a single machine
Multicone system allows the tailoring of package for different end use with
simple settings on PC
http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/
57. Bräcker’s new STARLETplus traveller for spinning
Suvin Advisors Pvt. Ltd.
STARLETplus traveller result into lower maintenance costs in the
spinning mill because of following specification:
STARLETplus offers additional benefits in conditions like high humidity or
aggressive fibres,
Service life can be prolonged by up to 50%
Better resistance against corrosion
Particularly recommended for viscose and CO/CV blends, dyed MMF fibres
and special applications
Suitable for the entire yarn count range
BERKOL Supergrinder
for automatic grinding of ring, roving and air spinning top rollers.
Improves the grinding capacity as compared to the previous version by more
than 50 per cent.
Grinding capacity of up to 350 top rollers per hour
Storage capacity of 450 top rollers with 32 mm diameter
58. Bräcker’s new STARLETplus traveller for spinning
Suvin Advisors Pvt. Ltd.
Power consumption can be reduced by 10 per cent
With a touch panel for easy operation
User interface is multi-lingual in German, English, Chinese, Italian, Spanish,
Portuguese, Russian and Turkish
The other products which Bräcker will present at ITMA include TITAN and
ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving
maintenance tools, and the well-known range of BERKOL cots and aprons
http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/
59. Salmoiraghi’s successful synthetic fibre automatic
handling technology
Suvin Advisors Pvt. Ltd.
IGV 2 automatic doffing system
This is a battery-driven vehicle equipped with a special doffing module
featuring twin bobbin mandrels, and a pusher device
The vehicle has a state-of-the-art inertial guidance system, ensuring millimeter
positioning accuracy in front of the winder
This compact, highly manoeuvrable vehicle is the only feasible automatic
doffing solution in winding aisles characterized by low ceilings and tight
spaces, which preclude the use of classic overhead rail guided Doffers
It is also an excellent solution, helping avoid fabrication and installation of
complex supporting structures
IGV 2 can doff both latest generation twin chuck winders and classic single
chuck winders. If required, the vehicle can directly connect the winding and
packing areas.
“Twin Mandrel Doffer” for 10+10 or 12+12 ends
designed to transfer the doffed bobbins to “shuttle” transport vehicles
travelling on overhead monorail circuits
http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/
61. Lower energy costs for BCF Yarn production from
Oerlikon Neumag
Suvin Advisors Pvt. Ltd.
RoTac3 makes high energy savings and this technology forms the tangle
knots with a pulsating instead of a continuous air current
This means that compressed air is only consumed if a tangle knot is to be
formed
This is achieved with a special tangle nozzle that rotates with the yarn.
Several holes are incorporated around the nozzle cover, according to the
number of desired knots and the distance between them
If a hole is now positioned over the compressed air opening, an air blast is
released and tangles the yarn
Tangle knots can not only be produced at defined distances and strengths
The discontinuous compressed air impulse also considerably reduces the
required volume flow and compressed air consumption by up to 50 per cent
compared to conventional tangle units, depending on the yarn type
http://www.indiantextilemagazine.in/fibre/lower-energy-costs-for-bcf-yarn-production-from-oerlikon-neumag/
62. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
HKS 2-SE and a HKS 4-M
A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of the
next generation which will be processing patterned sectional beams produced
on the new DS Opto-EC
HKS 2-SE
Width - 130″
Gauge of E 36 produces an elastic locknit for sportswear
The Low Energy Option LEO based on an improved interplay of drive
technology, oil viscosity, heat-resistant machine components and operating
temperature, reduces the energy consumption by up to 10%, which reduces
costs and improves the sustainability of materials
An integrated camera system for complete fabric inspection provided as
standard equipment, ensuring total coverage, i.e. 100% monitoring of the
finished fabric, the monitoring zone starts much closer to the knitting point.
Defects can therefore be spotted much earlier and the machine can be stopped
sooner
63. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
An LED lighting system as standard in two colours, i.e. bright white for a
clear view of the yarn sheet, the knitting elements and the fabric, as well as
red, which is visible from some distance away, for signalling a machine
stoppage in the event of a fault
HKS 4-M EL - the four-bar high-speed tricot machine with N pattern drive
Up to 25% faster than its predecessor
Offers the usual high level of flexibility
Enables the patterns to be changed very quickly and easily by inputting data
at the machine‟s display unit
The machine can process even small batches efficiently, and can reduce the
amount of time needed to develop new and innovative fabrics
The EL feature opens up completely new design possibilities due to shog
paths of 2″ and almost unlimited repeat lengths
DS Opto-EC
This innovative direct warper for processing non-stretch yarns combines
sectional and direct warping, thus, offering highest flexibility
64. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Yarn warp for yarn warp, the winding guarantees a high level of efficiency
when warping short warps for developing new products
Cone warping with limited space requirements, since a minimum number of
packages is needed
Can be used for the rapid warping of SWBs in the piece which is especially
useful with long running lengths
Also offers optimum quality and a resulting high level of efficiency during the
subsequent processing stages
65. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Innovations from the lace machinery
TL 79/1/36 Fashion machine
Produce lightweight fabrics based on jacquard constructions, featuring relief-
like patterns with a distinct three-dimensional look, the result of a new way of
incorporating the heavy liners
Makes the thick cord yarns look as if they have been sewn on, without any top
cording
Can also be used as a fall plate raschel machine
Standard Textronic patterns can be worked using the 76 pattern bars that are
available, without using the heavy cord option
Ideal for producing exclusive, high-end lace bands and panels for dresses,
blouses and Jackets
66. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
MLF 46/24
Available in width of 242″
Wide multibar lace machine with fall plate and
without jacquard bars, offering an impressive level of
productivity for a low investment outlay
Can produce several lace panels side-by-side, as well
as wide, all-over-patterned textile webs and also
bordered fabrics with long repeats
PRO WARP
Offer maximum design flexibility throughout the
production process
Maximum beaming speed is 500 m/min.
Full beam diameter of 800 to 1,250 mm
Working width of 2,200 to 5,600 mm
The tensile force values may vary from 20 to 1,800 N
during warping
67. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
MM 128/3.600
Can process 128 yarns but, with a working width of 3,600 mm, is 1,350 mm
wider
extended pattern options, the processing of a wide range of colours and yarns,
a high level of productivity and the production of warp beams of the highest
quality
VSB Size Box
Consists of three highly turbulent, uniform application zones with patented
application and squeeze rollers and a spray bar system
Up to 10% fewer sizing additives are needed, energy consumption is reduced
during desizing and less effluent is produced
Efficient size filtration produces a more uniform size film and generates less
dust
68. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Applying the size from a spray nozzle under pressure also results in an
extremely uniform application, This is due to uniform concentrations,
temperatures and viscosities as a result of the high size circulation rate
The uniform liquor application also enables the double size box to be
converted to a single size box
Offers advantages in terms of its ergonomics and clear layout
The special design enables the warp sheet to be operated vertically during
delivery, which provides enough space for easy access to the machine,
unrestricted view for operator
Extremely flexible
Working range of the size bath - depends on the number of yarn ends and the
yarn count, may be as much as 20% higher
69. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
HKS 2-SE and a HKS 4-M
A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of the
next generation which will be processing patterned sectional beams produced
on the new DS Opto-EC
HKS 2-SE
Width - 130″
Gauge of E 36 produces an elastic locknit for sportswear
The Low Energy Option LEO based on an improved interplay of drive
technology, oil viscosity, heat-resistant machine components and operating
temperature, reduces the energy consumption by up to 10%, which reduces
costs and improves the sustainability of materials
An integrated camera system for complete fabric inspection provided as
standard equipment, ensuring total coverage, i.e. 100% monitoring of the
finished fabric, the monitoring zone starts much closer to the knitting point.
Defects can therefore be spotted much earlier and the machine can be stopped
sooner
70. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
An LED lighting system as standard in two colours, i.e. bright white for a
clear view of the yarn sheet, the knitting elements and the fabric, as well as
red, which is visible from some distance away, for signalling a machine
stoppage in the event of a fault
HKS 4-M EL - the four-bar high-speed tricot machine with N pattern drive
Up to 25% faster than its predecessor
Offers the usual high level of flexibility
Enables the patterns to be changed very quickly and easily by inputting data
at the machine‟s display unit
The machine can process even small batches efficiently, and can reduce the
amount of time needed to develop new and innovative fabrics
The EL feature opens up completely new design possibilities due to shog
paths of 2″ and almost unlimited repeat lengths
DS Opto-EC
This innovative direct warper for processing non-stretch yarns combines
sectional and direct warping, thus, offering highest flexibility
71. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Yarn warp for yarn warp, the winding guarantees a high level of efficiency
when warping short warps for developing new products
Cone warping with limited space requirements, since a minimum number of
packages is needed
Can be used for the rapid warping of SWBs in the piece which is especially
useful with long running lengths
Also offers optimum quality and a resulting high level of efficiency during the
subsequent processing stages
72. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Innovations from the lace machinery field
KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF
46/24
TL 79/1/36 Fashion Machine
The new TL 79/1/36 Fashion machine can produce innovative Textronic® lace
looks never seen before in the lace sector
These eye-catching products include lightweight fabrics based on jacquard
constructions, featuring relief-like patterns with a distinct three-dimensional
look – the result of a new way of incorporating the heavy liners
This makes the thick cord yarns look as if they have been sewn on, without any
top cording
The TL 79/1/36 Fashion can also be used as a fall plate raschel machine
All the standard Textronic® patterns can be worked using the 76 pattern bars
that are available, without using the heavy cord option
The design of the TL 79/1/36 Fashion makes it ideal for producing exclusive,
high-end lace bands and panels for dresses, blouses and jackets.
http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/
73. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Innovations from the lace machinery field
KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF
46/24
MLF 46/24
With its new MLF 46/24 in a width of 242", KARL MAYER showcased an
exceptionally wide Multibar lace machine with fall plate and without jacquard
bars, offering an impressive level of productivity for a low investment outlay
The concept of this new machine is based on considerably increasing its speed
compared to its predecessor at a gauge of E 18
The last fall plate raschel machine was the MRGSF 31/16, having a working
width of 210" and a summation drive system
The MLF 46/24, 242" can produce several lace panels side-by-side, as well as
wide, all-over-patterned textile webs and also bordered fabrics with long
repeats
At ITMA the MLF 46/24, with a working width of 242" and a gauge of E 18, will
simultaneously be working four bordered webs with 145 cm widths of the
finished fabric and 150 cm long patterns. The non-stretch panels are intended to
be used in outerwear.
http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/
74. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
PRO WARP
Offer maximum design flexibility throughout the
production process
Maximum beaming speed is 500 m/min.
Full beam diameter of 800 to 1,250 mm
Working width of 2,200 to 5,600 mm
The tensile force values may vary from 20 to 1,800 N
during warping
75. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
MM 128/3.600
Can process 128 yarns but, with a working width of 3,600 mm, is 1,350 mm
wider
extended pattern options, the processing of a wide range of colours and yarns,
a high level of productivity and the production of warp beams of the highest
quality
VSB Size Box
Consists of three highly turbulent, uniform application zones with patented
application and squeeze rollers and a spray bar system
Up to 10% fewer sizing additives are needed, energy consumption is reduced
during desizing and less effluent is produced
Efficient size filtration produces a more uniform size film and generates less
dust
76. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
Applying the size from a spray nozzle under pressure also results in an
extremely uniform application, This is due to uniform concentrations,
temperatures and viscosities as a result of the high size circulation rate
The uniform liquor application also enables the double size box to be
converted to a single size box
Offers advantages in terms of its ergonomics and clear layout
The special design enables the warp sheet to be operated vertically during
delivery, which provides enough space for easy access to the machine,
unrestricted view for operator
Extremely flexible
Working range of the size bath - depends on the number of yarn ends and the
yarn count, may be as much as 20% higher
77. New Dimensions in Circular Weaving from Starlinger
Suvin Advisors Pvt. Ltd.
Six Shuttle circular loom FX 6.0
Sack bottoms are welded together instead of sewn
Significant material savings
Sack bottom makes it feasible to work with lighter fabrics, not to eliminate
seam allowance for sewing
Coated & uncoated IC* STAR sacks can be produced, which ensures a tightly
sealed sack bottom
78. Innovation in Weaving
Suvin Advisors Pvt. Ltd.
Picanol
Summum airjet & Optimax rapier looms were displayed
Summum loom was running at 2015 rpm with zero setting. However this is
not practical speed. Practically this loom is running at 1200 rpm
Optimax Rapier loom speed – 800 rpm for 190 cm, 600 rpm for 340 cm
New models launching OptiMax-I, TerryMax-I, TerryPlus Summum
Toyota
JAT 810 airjet model was displayed
Loom was running at 1000 rpm
79. Innovation in Weaving Preparatory
Suvin Advisors Pvt. Ltd.
WARP PREPERATION
Sectional Warping Machine by NOVOMATIC
High quality warp due to laser –monitored circumferential control in
conjunction with layer thickness control (LDR)
Suitable for medium size sample & production of warps
Working width 2200 mm /3600 mm
Maximum creel capacity 800
Maximum Warping speed up to 1000 mpm
Maximum beaming speed 200 mpm
Maximum beam dia 800 mm / 1000 mm
Automated laser-controlled feed regulation system (LVR)
Automatic drawing-in separation cords for better sizing/weaving
KM teleservice
Order input via office PC combined with network connection
80. Innovation in Weaving Preparatory
Suvin Advisors Pvt. Ltd.
Sizing Machine
Perfect process control with high operator convenience
Ensures maximum weaving efficiency
Size box combinations with & without prewetting device, this ensures short
yarn path
Rapid & gentle drying of yarn due to arrangements of drying cylinders in
various manners
PRASHANT GAMATEX
Sectional Warping
Separate warping and beaming structure – Supertronic model
Both side movable beaming structure
Working width 1800 mm – 3800 mm in step of 200 mm
Warping speed 600 mtrs/min
Beaming speed 100 mtrs/min
Beam diameter 800 mm / 1000 mm
Accurate length measuring unit
81. Innovation in Weaving by TSUDAKOMA at ITMA
Suvin Advisors Pvt. Ltd.
Tsudakoma displayed their airjet loom with fastest rpm @ 2015, which is
record rpm in history of airjet technology
Slow start – stop control
New airjet loom ZAX9200i MASTER demonstrated jacquard weaving of
classy curtain at 850 rpm high speed.
DSS-II direct sub nozzle System reduces air consumption drastically
850 rpm for 340 cm loom
TSC Tsudakoma style change system
Shortens loom downtime
30% saving in man hours required for style change
Avoids damage of beam flanges
TISS – Tsudakoma Internet Support System for better service
82. Innovation by Dornier at ITMA
Suvin Advisors Pvt. Ltd.
DORNIER
New Generation Rapier Weaving Machines – P2
P2 rapier machine is displayed first time
Weaving of filter fabric for water & air filtration
Positive controlled center transfer
Machine width 320 cm, with 2 beams
Earlier this kind of fabric was produced on special machines
Specially developed cloth take-up results to produce high density fabric,
sustains reed impact of 5 tons & uniformity in filling density
High reed impact of 5 tons needs to regulate warp tension with warp let-
off and cloth take-up at constant value
SyncroDrive system regulates shedding tensions of such a heavy density
filter fabric
83. Innovation by Dornier at ITMA
Suvin Advisors Pvt. Ltd.
Rapier weaving machine – P1
Upholstery fabric for office chairs.
Monofilaments and different type of flock yarns used for filling
Constant warp tension from full to empty beam due to Sensors for
measuring warp tension and regulate let-off
Airjet Weaving Machine – A1
Gentle filling insertion due to newly developed nozzles
Suitable for weaving of suits
1000 picks/min
85. Saurer - Setting New Standards: ITMA 2015 with
innovations, E³ and SUN
Suvin Advisors Pvt. Ltd.
Epoca 7
the innovative embroidery system - Productivity on a new level of high
performance
In addition to energy savings of up to 5%, our customers can benefit from an
increase in productivity of up to 20%. The Epoca 7 achieves an embroidery
speed of 700 rpm, and is thereby up to 18% faster than the previous
generation. Along with the increased production speed, other processes were
optimized and improved to achieve the overall performance increase of up to
20%
Innovative solutions lead to unparalleled adjustment options and top quality
production at the push of a button
Innovation in the thread guide shut down, the newly developed thread
delivery and the flat, wear-resistant yarn path. The new electronic yarn
monitors detect yarn breaks quicker and more precisely. The new precise
thread cut ensures trouble-free production of high-quality embroidery
Saurer Embroidery is a total solutions provider and supports the embroidery
process with qualitatively superior items and equipment, such as sequins,
soutache, HeatCut as well as auxiliary machinery, accessories and conversions
86. Saurer - Setting New Standards: ITMA 2015 with
innovations, E³ and SUN
Suvin Advisors Pvt. Ltd.
The EmStudio CAD/CAM system integrates all the procedural steps from the
drawing, punching and visualization to the production optimization, up to
the analyses of the operating data and the archiving of designs on a platform
With the new iSed – the intelligent Saurer editor – the production and quality
can be easily and efficiently optimized
87. ITMA 2015 marks the market launch of Mayer & Cie.’s
spinitsystems
Suvin Advisors Pvt. Ltd.
Spinit 3.0 E
Spinning, cleaning and knitting in only one machine
Single jersey knitwear is manufactured not from yarn but
from roving straight from the spinning mill
Roving from
Flyer
Electronically
controlled
conventional 3/3
drafting system
Fine fibre bundle
Twin-jet false-
twist spinning
unit
Resolved on the
yarn guide into a
composite fibre
without a twist
Cleaning
Composite fibre
into loops by
conventional
circular knitting
88. ITMA 2015 marks the market launch of Mayer & Cie.’s
spinitsystems
Suvin Advisors Pvt. Ltd.
The combination of several processes also leads to lower overall capital
investment in machinery
Space saving of one third because ring spinning and winding machines are
no longer required
The Spinit 3.0 E is similar in dimensions to a conventional knitting machine,
viewed across the entire production process that leads to significantly lower
production costs
Offers the user a gain in flexibility because in some cases different fabric
weights can be manufactured from the same flyer roving
http://www.indiantextilemagazine.in/knitting/itma-2015-marks-the-market-launch-of-mayer-cie-s-spinitsystems/
89. New Knitting Technology for Medical Stockings by
Merz
Suvin Advisors Pvt. Ltd.
CC4 II – 8
Four feed high efficiency circular knitting machine with
appliance reciprocated heel
Can produce Medical compression stockings, Anti-
embolism stocking, Knee-braces, Ankle protectors, Fine
hosiery with or without reciprocated heel & toe
Two electronic selection WAC actuators - One for tuck
and for clearing position for full three way technique
The appliance reciprocated heel allows the knitting in of
the heel, a must for medical hosiery, a reciprocated toe
can also be knitted
The integrated double welt appliance allows knitting of
double welts, elastic welts and double toe
Diagonal stich cam movement gives improved plating
and individual stitch programming on each feed
Touch screen allows easy programming of machine
90. Innovation in Knitting at ITMA
Suvin Advisors Pvt. Ltd.
WARP KNITTING MACHINE
Tricot warp knitting machine HKS 2-SE
High speed machine for producing stretch fabrics like sportswear, Swimwear,
Intimate apparel and Lingerie
Up to 13% low power consumption due to LEO (Low Energy Option)
Easier operations due to new KAMCOS 2 operating interface
Equipped as a standard with integrated camera, new KARLMAYER fabric
monitoring system
Working width 3302 mm
Uniform illumination on working area of machine for showing machine
operation status
Connected load 25 KvA
Batching device is available
Electronically controlled yarn let-off and take-up device
Warp beam support for 2 x 812 mm size
91. Innovation in Knitting at ITMA
Suvin Advisors Pvt. Ltd.
WARP KNITTING MACHINE
Tricot warp knitting machine HKS 4-M-EL
High speed machine for producing stretch & non stretch fabrics like Shoes,
Automotive seats, vehicle interiors, outerwear, Upholstery fabric & velour
Working widths 3302mm, 4572mm, 5334 mm
Up to 13% low power consumption due to LEO (Low Energy Option)
Easier operations due to new KAMCOS 2 operating interface
Warp beam support for 4 x 812 mm size
Motors are EL control
93. Karl Mayer’s ground-breaking technical innovations
at ITMA
Suvin Advisors Pvt. Ltd.
ProDye flexible dyeing machine
for warp preparation in the jeans sector
Innovation in a dyebath featuring the Double Vario technology
The machine feeds the warp yarns into two chambers having a yarn capacity
of 11.2 m through the dyebath, and this ensures that the liquor penetrates the
yarn optimally
The liquor circulates at a rate of up to 10 times an hour
The result is high, uniform dyeing, deep indigo shades and a marked
reduction in the overall number of products being classed as seconds
Another advantage is that nitrogen technology can also be incorporated into
the process, which enables the total dyebath volume to be reduced by as much
as 20%
A roller-raising system simplifies handling when dealing with broken yarn
ends and also facilitates cleaning
94. Thies GmbH displays products with a passion for
innovation
Suvin Advisors Pvt. Ltd.
iCone
The new yarn dyeing machine, iCone, is ideal for bleaching and dyeing fibres
in different forms such as packages, warp beams, combed tops or flock
The latest forms of flow analysis allow the piping system, the pump and the
pump impellers to be optimised, reducing pressure losses and therefore
lowering power consumption
Offers the ability to dye in a traditional manner using reciprocating liquor
circulation or else to opt for ultra-short liquor circulation from one side only,
and a liquor ratio of 1:3.6.
The machine is very practical as it can be matched to the
requirements of each application
The delivery spectrum of the iCone is complemented by the
very latest, user-friendly control systems
These integrate the in-house developed “green functions”
which provide users with standardised programs for
exploiting the optimisation potential in different process
steps
95. Thies GmbH displays products with a passion for
innovation
Suvin Advisors Pvt. Ltd.
Master H2O
A fully-equipped variation of the iMaster H2O able to be used with a load
capacity of 20-80 kg for small production runs and laboratory work
One aim is to operate the iMaster mini using the same (parameter) settings as
the iMaster H2O production version
Undertaking the testing and optimisation phase on the iMaster mini offers the
possibility to incorporate new kinds of fabrics, recipes and processes in the
production sequence more effectively and more cost-efficiently.
Another version for the treatment and finishing of light to medium-weight
terry fabrics is the iMaster F. Its chambers have capacities of up to 400 kg.
96. Thies GmbH displays products with a passion for
innovation
Suvin Advisors Pvt. Ltd.
Soft TRD SIII
The soft-TRD SIII combines the perfect running conditions of the famous soft
TRD SII with the latest short liquor ratio technology
Liquor ratios starting at 1:5 mean a variety of sensitive fabrics can be treated
gently
The soft TRD III is ideal for finishing polyester fabrics because the machine is
fitted with a high-performance temperature control system
MPS-G
Multi-functional supply system for chemicals, solids and dyes
Operates using a gravity-feed system which is ideal for treating products of
different consistencies, whether liquid, viscous or solid
97. Liquid chemicals are processed fully automatically, while dyes and the like
can be added manually at any time
Compact design and practicability, and is recommended for small dye houses,
groups of machines or continuous systems
DyeControl
This tool allows a transparent analysis of the treatment processes: rinse, wash
and dye baths are monitored online and displayed as graphics
The visual representation of the process curves facilitates control of turbidity
and determination of the dyeing extract from the liquor
http://www.indiantextilemagazine.in/dyeing/thies-gmbh-displays-products-with-a-passion-for-innovation/
Thies GmbH displays products with a passion for
innovation
Suvin Advisors Pvt. Ltd.
98. Tecnorama’s innovative dosing and dyeing solutions
welcomes visitors at ITMA
Suvin Advisors Pvt. Ltd.
SHAKERAMA automatic dyeing machine
Particularly suitable for the knit fabric made of all kind of fibres (natural, artificial
and synthetic
Conceived to work with groups of more autoclaves carrying out simultaneously
dyeing cycles with different recipes but using the same dyeing program, up to
142°C
The cooling system, working by a forced circulation of cold water, can bring back
the temperature down to around 30°C
With the heating system used, perfect temperature uniformity and regularity are
guaranteed for all dyeing units
ECODYERAMA
Simple, economical but extremely practical instrument in order to analyse the
quality of wastewater after each operation, entailing the washing of textile
materials during the dyeing process
Easy to use and can be applied on all existing dyeing machines
Suitable for any type of fibre and/or form of textile material (Flock, Yarn, Reels
and Skeins, Fabrics, Mesh, etc.)
Can monitor any type of dyeing technique
A lot of water being wasted when performing unnecessary additional washes,
which can be saved
http://www.indiantextilemagazine.in/dyeing/tecnoramas-innovative-dosing-and-dyeing-solutions-welcomes-visitors-at-itma/
99. Benninger innovation in dyeing and finishing systems
Suvin Advisors Pvt. Ltd.
Benninger-Küsters DyePad for knitwear and woven fabrics
Great emphasis was placed on optimum accessibility and short, guided fabric
runs
The nip dyeing option helps minimise dye liquor consumption and facilitates
economical dyeing of extremely short batches
100. THEN AIRFLOW SYNERGY 8
With the latest development the energy consumption is further reduced
Every tube now has an individual frequency controlled blower with less
installed power
Loading Capacity - The model extends up to 12 tubes with individual control,
Suitable for various kinds of fabrics with better flexibility, quality and
ergonomics
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
101. THEN SUPRATEC LTM Long Tube Machine
Variable angle, defined plaiting without any winch and a liquor ratio which is
setting new standards in long tube dyeing
The machine is able to dye woven and knitted fabrics, made of natural, man-
made fibres and blends
The weight range goes from 25 g/lm up to 380 g/lm
Its high flexibility in terms of liquor ratio and the variable angle of the kier
results in considerable savings in additives, water and energy
The current speed range goes from 80 to 600 meters/min. depending on the
fabric type
Liquor ratio 1:5.5 up to 1:15 depending on the variable angle of the kier
Low power consumption due to variable kier angle
Up to three jets per tube with up to 1000 meters each
Up to four tubes with coupling
Variable nozzles
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
102. THEN Automatic chemical dispensing system (CHD)
The main purpose of the CHD is a fast and accurate delivery of small and
big amounts of chemicals to every target in the system and the elimination
of mistakes caused by the human factor
Advantages are:
Shortest call-off times
Reduction of chemical costs up to 20%
Reduction of labour costs
Operators are not confronted with hazardous chemicals
Reduces risks to environment
No waste of chemicals
Consumption optimised and controlled
Controlled weighing and dispensing
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
103. High Temperature Piece Dyeing Machine
Suitable for different dyeing process with various types of natural, synthetic
and blended fibres
Aiming to provide complete solutions, “Efficiency, Energy Saving,
Environmental Friendly
Specially designed for fabric which is having tight and crease marks sensitive
structure, such as 40S/2, 26S/1, 20S/1, tightly knitted fabric and sensitive
shade
Energy Saving: With various new functions, cotton reactive dyeing process
takes about approximately 248 minutes for light colour
Offered various capacities per chamber, 300kg (JUMBOTEC), 250kg
(MIDITEC) and 200kg (MINITEC). Available in range of 1-12 tube
FC30 color multi-function controller: By the Fuzzy Logic temperature control
function, the dye liquid temperature deviation can be minimized at +/-0.3 ° C.
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
104. Lint Collector: Specially designed for loose structure type such as terry towel
and fleece. The collector can lint at the bottom and discharge it during
draining
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
105. Fong‟s SUPERWIN High Temperature Single Flow Package Dyeing Machine
Suitable for various material types such as package, warp beam and loose
fibre etc.
During a single inside-out flow process, dry liquor discharged from the
pump enters the carries and passes through the spindles
Only a sufficient water level at the kier bottom is required to maintain
steady pump operation
It‟s not necessary to have all packages fully immersed with liquor. Besides,
the revolutionary wave dyeing technique is the way to execute a specific
period of change in pump frequency, smashing the packages like waves
such that it could move under differentiating pressure would lead to perfect
utilization of the advantage of dual flow concept. Hence lower liquor ratio
(The liquor ratio close to 1:3) is achieved.
The pressurized dehydration is achieved by injecting compressed air into
the vessel to squeeze residual water, which save the production cost
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
106. SUPERWIN can reduce the dyeing time at least 30 minutes and save the
cooling water
Equipped with the new pump and the efficient motor, the dyeing
effectiveness is greatly improved
Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
107. Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
GOLLER SINTENSA Washing Machine
The principle has an inside rotor speed that is different from the outside drum
The washing liquor collected in between the rotor drum and the perforated
drum will be squeezed through the fabric with every turn of the rotor inside
out and outside in
This inside rotor generates a constant penetration of the washing liquor
through the fabric
During this process the fabric lies flat on the surface of the outside drum and
is not exposed to any tension
To secure this almost every roller which is involved in the fabric guiding is
driven individually. This allows handling even the most delicate qualities
The differences between the different guiding rollers and drums are so little,
that the risk of fabric edges curling is limited
Contamination is not only washed out from the fabric, it is also carried away
immediately after to prevent the fabric from re-soiling
An inverter controls the flexible treatment of different fabric qualities
108. Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
GOLLER ECONOMICA Dye Padder
Provides an even dyeing for knitted fabric without crease marks and any
other distortion
Guarantees highest standard in reproducibility and handling, resulting in a
smooth and clear fabric surface after dyeing
The deflection controlled rollers are working according to the principle of the
swimming rollers, irrespective of the overall pressure of the padder
The deflection of the squeezing rollers is always in compliance with the
requirements to ensure an even dyeing from one side to the other
The biggest diameters of guiding rollers ensure a safe fabric transport with
little tension
Thermal plates keep the temperature of the dyebath homogeneously within
the required limits, whether it is cool or hot.
With the precise dosing of pre-mixed dyestuff-alkaloid, the application of
precise and homogeneous pick-up and the linear nip of the deflection
controlled rollers
The perfect choice for small to medium batches in open-width dyeing and
finishing for knitted fabrics
109. Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
The cutting-edge Stenter Frame Range – MONTEX 6500
The machine applies PLC control system with Qualitex 750 software which
allows following for operating with safety and comfort, TwinAir system and
heat recovery system are equipped to further reduce energy consumption and
to contribute to superior production efficiency
Long-distance technical support
Automatic production process control system
Monformatic Professional
Ergonomic design
Optional nozzle types give wide adaptability to textile technology, which
conform to the environmental-protection concept of energy conservation and
consumption reduction
110. Fongs Group displays range of innovative flagship
products
Suvin Advisors Pvt. Ltd.
XORELLA XO TREND
Rectangular shape offering app. 20% better usage of inside space
Pin trolleys and pallets up to 1800 mm height can be used
Reduced energy consumption compared to cylindrical vessel
Improved insulation and cladding
Smaller pit area compared to cylindrical vessel of similar capacity
Pit depth for the vessel reduced by 50%, same pit depth like automatic
loading platform
Optimized construction of all components
http://www.indiantextilemagazine.in/dyeing/fongs-group-displays-range-of-innovative-flagship-products/
111. Jupiter Comtex Pvt. Ltd. - Indigo Rope Dyeing
Innovation
Suvin Advisors Pvt. Ltd.
The important innovation in
The lease reed & ball warping headstock
Indigo dye tank for rope dyeing
Headstock of the long chain beamer
Ropes are prepared on ball warping after which cones are converted into
ropes, hence there is no yarn waste or shade variation and also higher
productivity due to a continuous process.
Digital tension control system
112. Cubotex unviels Universal Dyeing Machine
Suvin Advisors Pvt. Ltd.
Unimat Universal Hank Dyeing Machine
Spray dye delicate yarn
Available in all the AMRE series capacity and can give increased
flexibility in terms of product and load configuration
Can apply dyeing & spray drying principles in one machine,
offering higher flexibility and lower costs
The combination of different arm length and numbers allows a
higher capacity range compared with traditional spray dyeing
machines with fixed arm length
Load flexibilty is another advantage as spray dyeing
configuration capacity is approx. 35% of nominal load in cabinet
configuration
Can work at a very low liquor ratio with special circulation
system and axial pump
Can treat yarn in bobbin form, fiber form and tops. Also hank
dyeing, plus pantyhose, socks and seamless dyeing machine
113. Eco Option for Black Wool
Suvin Advisors Pvt. Ltd.
Realan Black MF-PV
Dyeing of black wool
115. Monforts to present sustainable technology solutions
at ITMA 2015
Suvin Advisors Pvt. Ltd.
The Monforts Eco Booster HRC
Designed to minimise energy costs during drying and heat setting processes
on stenters
Permits a computer-controlled adaptation of the heat exchanger performance
to the prevailing waste air stream
Optimised efficiency is said to further reduce the process costs
The machine runs fully automatically so that the operator has no additional
duties to carry out
New Eco-Applicator for knitted fabrics
The Eco-Applicator liquor application process is said to offer significant
energy savings with reduced drying capacity required for a wide range of
applications such as felt finishes, coated materials and medical textiles
including nano coating, water repellancy, softeners, flame retardancy and
insect repellancy
New stentering chain
A new maintenance free Montex horizontal stentering chain
This new chain type will complement the well proven Montex chain systems
for horizontal and vertical chain return
116. Monforts to present sustainable technology solutions
at ITMA 2015
Suvin Advisors Pvt. Ltd.
The new Montex Hybrid Chain will be also available for retrofit to existing Montex
stenters
Smartphone features for Montex 8500
The company will offer a complete new and further enhanced visualisation
software with finger tip control features, offering smart phone-type
techniques for Monforts machine operators and ensuring smarter operating
procedures.
Available for Montex new 8500 stenters, the new model also features a
redesigned operator‟s platform with ergonomic advantages during finishing
and coating processes
High performance denim ranges
A new Denim stretching unit will also be presented for achieving smooth
stretching under the highest processing speeds during denim shrinking and
finishing being incorporated into well proven twin shrinking units with twin
felt calender
117. iNTERSPARE presents modified Krantz and Artos
high-quality finishing machines
Suvin Advisors Pvt. Ltd.
Product Range
Krantz Syncro shrink dryer
Unbeatable performance can be admired especially during the drying of knitted
fabrics in tubular or open width form up to all fabric weights. Also in drying of
woven fabrics
Possible to drive with one or more slim or wide fabric layers side by side.
Additionally processes such as drying, shrinking, intermediate drying or drying
for formation of fabric can be proceeded on only one production line
Allows long reaction times and high overfeeds up to 200 % on the screen belt.
This causes a slowly and gentle drying with an optimal stress relieving in the
fabric
Krantz K30 stenter
Special characteristics are the low-tension guiding of the fabric, the safe
pinning-on, the smooth fabric transport and long lifespan
the patented air guiding, where the fresh air is got centralized in the dryer via
an entry slot and is guided in parallel flow with the fabric through the dryer,
the optimal temperature distribution with the help of the unique convey-air
nozzle system, the regulated, reproducible air distribution as well as the
consequent maximal moisture in the air circulation and the minimal waste
during cutting of the selvedges
118. iNTERSPARE presents modified Krantz and Artos
high-quality finishing machines
Suvin Advisors Pvt. Ltd.
Artos Unistar stenter
Efficiently distributes air across the entire width of the fabric, this achieves a
perfectly even product quality with optimal preparation for the subsequent
manufacturing processes
Lubricationfree product conveyor chain prevents oil splatters on the material
web, and the chain paths require no lubrication
Patented Econ-Air energy saving system, used and heated air is optimal
utilized, therefore energy can be effectively saved and production costs reduced
Patented Star-Jet nozzle system ensures by an optimal distribution of the
temperature the highest quality of the goods
Artos Vari-Flex dyeing padder
Very flexible and powerful dyeing padder which has been constructed
especially for great utilization amplitudes in dyeing of woven and knitted
goods
Guarantees highest equability of the application and can correct potential errors
out of the pre-treatment
can be integrated in stenter frame combinations in dyeing processes, Thermosol
and Pad Steam dyeing aggregates as well as in CPB machines without problems
119. iNTERSPARE presents modified Krantz and Artos
high-quality finishing machines
Suvin Advisors Pvt. Ltd.
Artos Uni-Flex impregnation padder
To secure the optimal consumption of the chemicals and the best impregnation
results via a well-engineered machine construction
More advantages are the easy handling and maintenance which additionally
speed up the switchover of impregnation processes and reduce the costs
http://www.indiantextilemagazine.in/finishing/interspare-presents-modified-krantz-and-artos-high-quality-finishing-machines/
120. Simtex offers to be a game-changer in textile
calendering
Suvin Advisors Pvt. Ltd.
It uses a combination of high-tech synthetic fibres as the basis for its
exceptional heat resistance and durability
The fibres are oriented to coincide with the direction of material to be
calendared, for maximum strength and smoothness
Heat resistance of up to 300°C, as well as excellent gloss creation and
smoothness, created by microslip friction at the surface
Offers much greater elasticity, at 0.2, matching the figure of 0.17 for cotton
rolls, but with an incomparable advantage in heat-resistance
The lack of compressibility means polymer rolls cannot deform to cope with
uneven loading, so they can easily be damaged by debris or folds in fabric.
Variations of only 4% it total nip pressure are enough to cause roll failure
http://www.indiantextilemagazine.in/finishing/simtex-offers-to-be-a-game-changer-in-textile-calendering/
121. SprintOn Stenters from InspirOn impresses ITMA
visitors
Suvin Advisors Pvt. Ltd.
SprintOn Stenter
SprintOn nozzles are better designed compared to Motex nozzles, ensuring
that more hot air is blown onto the fabric without consuming any extra energy
New set of tracks wherein the chains move with much less friction. They are
redesigned to make them lighter in weight and yet stronger to withstand the
tension. Hence, electrical energy to move the chains is less due to lower
friction
The graphic user interface (GUI) with regard to machine controls is
redesigned to make it more user-friendly
Gives advantage of material savings, less energy consumption, increased
production, higher efficiency and availability, improved ease of operation,
reduction of downtime for maintenance, service and cleaning and remote
access
http://www.indiantextilemagazine.in/exclusive/sprinton-stenters-from-inspiron-sure-to-impress-itma-visitors/
122. Benninger innovation in dyeing and finishing systems
Suvin Advisors Pvt. Ltd.
TEMPACTA washing steamer for knitwear
Especially developed for all low-tension washing processes
Mainly used for diffusion washing (fastness washing) and for relaxation of
knitwear
Washing drum can be integrated, an intermediate rinsing process or
additional intensification of washing is possible
123. Benninger innovation in dyeing and finishing systems
Suvin Advisors Pvt. Ltd.
TRIKOFLEX drum washing machine
Design with front and back washing effect, based on the patented double
drum technology
guarantees high mechanical washing efficiency
Not only enables low, controlled fabric tension, but also crease-free fabric
transport, even with sensitive fabrics
The drum washing compartment also offers another advantage by controlled
relaxation of synthetic and elastane fibres
Also predestine drum washing compartment for use with technical textiles
The compartment is available with a working width of 5,400 mm
The range for technical textiles is supplemented by the HYDROVAC water
removal system and the original Küsters finishing padder
Offers new options in the technical textile field, not only with regard to the
technological processes but also with minimum use of resources