SlideShare a Scribd company logo
1
New surface finishing concept
for woven, knits, terry and denim
A.T.E. Enterprises Private Limited
V2.0 May 2017
2
Processing sequence of fabric
Grey fabric from
weaving
Singeing De-sizing
Scouring &
bleaching
Surface finishing
Dyeing Printing
Drying
DryingMercerizing
Folding and packing
3
 In 2016 A.T.E., India, partnered with Danti Paolo, Italy, a leading manufacturer of
textile finishing machines
 Danti Paolo has over 80 years experience in textile finishing and manufactures
brushing/seuding, raising, shearing and polishing machines
 The machines are equipped with a modem and can be network connected for
remote troubleshooting
 Danti Paolo machines are manufactured with ‘Computer Aided Design’, thus
providing customers with innovative solutions and advanced products
 Renowned brands of components make the machines extremely reliable and
durable
 All machines are fully tested in operating conditions before final delivery to the
customer
 Backed by strong sales and service support in India through A.T.E.
A.T.E. partners with Danti Paolo
4
 Raising machines
 Single drum
 Double drum
 Shearing machines
 Polishing machines
 Combined machines
 Raising and shearing machine
 Polishing and shearing machine
 Brushing machines
 Vertical : S1000
 Vertical : S1000 MK2
Danti Paolo – solutions for various surface finishes
5
Danti Paolo – raising machines
Double drum Single drum
6
Advanced functions of independent
motors drive system
 Automatic raising
 Zero raising function
 Independent motion of all the
rollers
 Automatic loading of the fabric on
the main drum
 Memory – USB port
 Remote diagnostics through
internet
 Touch screen control
Raising machines – features
7
Raising machines – advantages
 High quality components (electronics from Siemens, bearings from SKF,
motors from ABB)
 Strong structure (over dimensioning of the components to ensure longer
life)
 High power (high power of motors for a high production)
 High efficiency (improved kinematics to have the highest efficiency and
the lowest energy loss)
 Low energy consumption (thanks to our energy recovery system to
recover energy from the inverters)
 Simple operation (fully automatic control by plc and touch screen)
 Reduced maintenance
 Remote diagnostics (through internet)
8
Raising machine – double drum highlights
Same face raising 2 times Raising both faces
Processing the same face with
different drum rotation
Processing both faces with
different drum rotation
 Saves space
 Saves workforce
 Increases productivity
 High flexibility
9
Danti Paolo – shearing machine
Pattern shearing
Results in a very nice effect with a
design “sculpted” on the pile.
10
 Engineered for a complete automation of the process
 Suitable to effect two shearing operations at the same time
 All the components are controlled by PLC and all the parameters are measured
by precision instruments
 Gives excellent results for woollen and worsted wool fabrics, cotton and
polyester fabrics and all those fabrics that need precise and effective shearing
Shearing machines – features and benefits
11
 Special finishing machine combines
mechanical and thermal action
 Equipped with a special heated polishing
roller, with accurate temperature control of
the roller
 Suitable to give special shining effects to
polyester and acrylic fibers by opening the
fibers and untangling them
 Suitable for finishing of cashmere fabrics,
by giving them a particular “shining” look
Polishing machine – features and benefits
12
Combined raising (combing) and shearing machine
Features and benefits
 Innovative solution for anti-pilling effect on polar
fleece and other raised fabrics
 Possible to obtain excellent results in anti-pilling
effect, as shearing operation happens
immediately after raising the pile
 Special configuration of the combing/raising unit
is included in the machine
13
Features and benefits
 Specially designed to obtain very high quality on terry
towels
 Equipped with a special device to lift the loops of the
towel and to open them like a tumbler would do
 Shearing on this machine gives a well opened yarn and a
soft touch to the towel
 Versatile machine for a wide range of finishing effects on
acrylic and polyester fabrics with high pile
 Allows to give a shining look to the pile of the fabrics
Combined polishing and shearing machine
14
S 1000 Superbrush – features and benefits
Suitable to process every kind of fabric
Woven Knitted
Flexible system allows a wide range of effects and processes
Brushing Emery diamond Combined emery and brushing Reduced fabric waste at
seams passage
15
S 1000 MK2 for knitted fabrics – features and benefits
 Specially developed for knitted fabrics, it
processes and gives them an incomparable
peach skin effect
 6 independent peaching units with special
expanding devices and fabric guiding rollers
that allow to process the fabric intensively but at
the same time in a very delicate manner
 The new design and the advanced technical
features have almost doubled the production
capacity as compared to competitor’s machines
16
A.T.E. – a one window solution provider across the textile
value chain
17
A.T.E. at a glance
BUSINESSAREAS
Textile Engineering
Cooling
Wastewater Treatment
Flow Technology
Energy Efficiency
Internet of Things
for Industry
Print & Packaging
Value Enhancing
Systems
OURTECHNOLOGIES
Textile Spinning
Internet of Things for Industry
Heat Exchange
Wastewater Management
Static and Ink Control
Print Control and Vision Systems
75+ years experience
• 5000+ Happy customers • 500+ World-class products • 14 Locations
18
Bhagwati House, A-19 CTS No 689, Veera Desai Road,
Andheri (West), Mumbai 400053, India
Call: +91-22-6676 6100
Email: processing@ateindia.com
Or visit us at: www.ategroup.com
Contact us
19
THANK YOU

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New surface finishing concept for woven, knits, terry, and denim

  • 1. 1 New surface finishing concept for woven, knits, terry and denim A.T.E. Enterprises Private Limited V2.0 May 2017
  • 2. 2 Processing sequence of fabric Grey fabric from weaving Singeing De-sizing Scouring & bleaching Surface finishing Dyeing Printing Drying DryingMercerizing Folding and packing
  • 3. 3  In 2016 A.T.E., India, partnered with Danti Paolo, Italy, a leading manufacturer of textile finishing machines  Danti Paolo has over 80 years experience in textile finishing and manufactures brushing/seuding, raising, shearing and polishing machines  The machines are equipped with a modem and can be network connected for remote troubleshooting  Danti Paolo machines are manufactured with ‘Computer Aided Design’, thus providing customers with innovative solutions and advanced products  Renowned brands of components make the machines extremely reliable and durable  All machines are fully tested in operating conditions before final delivery to the customer  Backed by strong sales and service support in India through A.T.E. A.T.E. partners with Danti Paolo
  • 4. 4  Raising machines  Single drum  Double drum  Shearing machines  Polishing machines  Combined machines  Raising and shearing machine  Polishing and shearing machine  Brushing machines  Vertical : S1000  Vertical : S1000 MK2 Danti Paolo – solutions for various surface finishes
  • 5. 5 Danti Paolo – raising machines Double drum Single drum
  • 6. 6 Advanced functions of independent motors drive system  Automatic raising  Zero raising function  Independent motion of all the rollers  Automatic loading of the fabric on the main drum  Memory – USB port  Remote diagnostics through internet  Touch screen control Raising machines – features
  • 7. 7 Raising machines – advantages  High quality components (electronics from Siemens, bearings from SKF, motors from ABB)  Strong structure (over dimensioning of the components to ensure longer life)  High power (high power of motors for a high production)  High efficiency (improved kinematics to have the highest efficiency and the lowest energy loss)  Low energy consumption (thanks to our energy recovery system to recover energy from the inverters)  Simple operation (fully automatic control by plc and touch screen)  Reduced maintenance  Remote diagnostics (through internet)
  • 8. 8 Raising machine – double drum highlights Same face raising 2 times Raising both faces Processing the same face with different drum rotation Processing both faces with different drum rotation  Saves space  Saves workforce  Increases productivity  High flexibility
  • 9. 9 Danti Paolo – shearing machine Pattern shearing Results in a very nice effect with a design “sculpted” on the pile.
  • 10. 10  Engineered for a complete automation of the process  Suitable to effect two shearing operations at the same time  All the components are controlled by PLC and all the parameters are measured by precision instruments  Gives excellent results for woollen and worsted wool fabrics, cotton and polyester fabrics and all those fabrics that need precise and effective shearing Shearing machines – features and benefits
  • 11. 11  Special finishing machine combines mechanical and thermal action  Equipped with a special heated polishing roller, with accurate temperature control of the roller  Suitable to give special shining effects to polyester and acrylic fibers by opening the fibers and untangling them  Suitable for finishing of cashmere fabrics, by giving them a particular “shining” look Polishing machine – features and benefits
  • 12. 12 Combined raising (combing) and shearing machine Features and benefits  Innovative solution for anti-pilling effect on polar fleece and other raised fabrics  Possible to obtain excellent results in anti-pilling effect, as shearing operation happens immediately after raising the pile  Special configuration of the combing/raising unit is included in the machine
  • 13. 13 Features and benefits  Specially designed to obtain very high quality on terry towels  Equipped with a special device to lift the loops of the towel and to open them like a tumbler would do  Shearing on this machine gives a well opened yarn and a soft touch to the towel  Versatile machine for a wide range of finishing effects on acrylic and polyester fabrics with high pile  Allows to give a shining look to the pile of the fabrics Combined polishing and shearing machine
  • 14. 14 S 1000 Superbrush – features and benefits Suitable to process every kind of fabric Woven Knitted Flexible system allows a wide range of effects and processes Brushing Emery diamond Combined emery and brushing Reduced fabric waste at seams passage
  • 15. 15 S 1000 MK2 for knitted fabrics – features and benefits  Specially developed for knitted fabrics, it processes and gives them an incomparable peach skin effect  6 independent peaching units with special expanding devices and fabric guiding rollers that allow to process the fabric intensively but at the same time in a very delicate manner  The new design and the advanced technical features have almost doubled the production capacity as compared to competitor’s machines
  • 16. 16 A.T.E. – a one window solution provider across the textile value chain
  • 17. 17 A.T.E. at a glance BUSINESSAREAS Textile Engineering Cooling Wastewater Treatment Flow Technology Energy Efficiency Internet of Things for Industry Print & Packaging Value Enhancing Systems OURTECHNOLOGIES Textile Spinning Internet of Things for Industry Heat Exchange Wastewater Management Static and Ink Control Print Control and Vision Systems 75+ years experience • 5000+ Happy customers • 500+ World-class products • 14 Locations
  • 18. 18 Bhagwati House, A-19 CTS No 689, Veera Desai Road, Andheri (West), Mumbai 400053, India Call: +91-22-6676 6100 Email: processing@ateindia.com Or visit us at: www.ategroup.com Contact us