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Bachelor of Science (Honours) in ArchitectureĀ Ā 
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BUILDING TECHNOLOGY I (BLD 61403)Ā 
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Project 1Ā Ā 
Industrialised Building SystemĀ Ā 
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Group Members :Ā 
Alexandra GoĀ 
How Seng GuanĀ 
Jacky Ting Sim MingĀ 
Lee Suk FangĀ 
Lee Wan XuanĀ 
Tan Chin YinĀ 
0325342Ā 
1007P73021Ā 
0325286Ā 
0323293Ā 
0325273Ā 
0320080Ā 
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Tutor : Mr. RizalĀ 
1
Table of Contents PageĀ 
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1.Introduction Ā  Ā 
1.1 Aims and objectives 1Ā 
1.2 Introduction of IBS 1Ā 
1.3 Types of IBS 3-4Ā Ā 
1.4 Concept and Framework Ā 
1.4.1 Advantages of using IBS 5Ā 
1.4.2 Defects of Precast Concrete Building 5Ā 
1.4.3 Standard Design WorkflowĀ  6Ā 
1.4.4 Structural Construction Process 6Ā 
1.5 Case StudyĀ 
1.5.1 The Bayron, Devonshire Road, Singapore 7-8Ā 
1.5.2 Seri Jati Apartment, Setia Alam 9 Ā 
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2.Technical DrawingsĀ 
2.1 Architectural Plans 10-11Ā 
2.2 Structural Plan 12Ā 
2.3 Elevations 13-14Ā 
2.4 Section 15Ā 
2.5 Axonometric 16Ā 
2.6 Sectional PerspectiveĀ  17Ā 
2.7 Construction Details 18Ā 
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3.Study of Proposed IBS categories and detail of componentsĀ 
3.1 Precast Concrete Frame 19Ā 
3.2 Precast Concrete Column 20Ā 
3.3 Precast Concrete Beam 21Ā 
3.4 Precast Concrete Floor Slab 22Ā 
3.5 Precast Concrete Wall 22Ā 
3.6 Precast Concrete Staircase 23Ā 
3.7 Prefabricated Steel Framing Roof Truss 23Ā 
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4. Construction sequence 24-26Ā 
5. Schedule of IBS ComponentsĀ 
5.1 Column Schedule 27-28Ā 
5.2 Column and Beam Schedule 29Ā 
5.3 Wall Schedule 30-33 Ā 
5.4 Door and Window Schedule 34Ā 
6. IBS Score Calculation 35-36Ā 
7. Conclusion 36Ā 
8. Reference List 37Ā 
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2
1.IntroductionĀ 
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1.1 Aims and ObjectivesĀ 
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This project is to provide a in depth and well-documented analysis about the topic ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
different types and methods of Industrialised Building System (IBS).For this report, we needĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
to proposed a 3-storey apartment block which using mainly IBS components. Done so over theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
course of six to seven weeks,our learning outcome as the following:Ā 
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(i) To study and identify the research data about types of IBS and construction methods.Ā 
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(ii) Able to explain and apply the relevant knowledge through a set of architectural andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
structural documentation.Ā 
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(iii) Able to relate the basic structural elements and structural principles inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
construction.Further analyse and document construction methods and materials.Ā 
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(iv) To be able to produce a well-documented report that surmises our findings and analysisĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
of our case study - which can then serve as an example of our accumulated knowledge of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
relationship between construction and building.Ā 
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By analysing the types of IBS applied in the apartment building, we are then able to developĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
a better understanding on the characteristics of each structural components and how itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
affects the IBS score. It is also important to know how different types of components andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
their construction method influence the construction efficiency and the overall aestheticĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
appearance.Ā 
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1.2 Introduction of IBSĀ 
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What is IBS?Ā 
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Industrialised building system (IBS) also known as Pre-fabricated Construction and Off-siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Construction, is a method of construction where the structural of building components areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
fabricated under a controlled environment. They are produced off-site later transported andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
assembled into construction site.Ā 
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They are divided into two systems which are open system and close system:Ā 
Open system refers to the IBS components are fabricated by different manufacturersĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
while;Ā 
Close system is the IBS components are fabricated from one manufacturer.Ā 
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There are several building components using IBS, which are columns, beams, floor slabs,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
walls, portal frame, steel roof truss and 3-D components such as balconies, staircases,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
toilets, etc.Ā 
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The content of IBS (IBS Score) is determined based on the Construction Industry Standard 18Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
(CIS 18: 2010); either manually, web application or fully automated CAD-based IBS ScoreĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
calculator.Ā 
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In Malaysia, the implementation of IBS concept by using pre-cast concrete building wereĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
introduced in Malaysia 1966 when the government launched two pilot projects for pre-castĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
housing which involves the construction of Tuanku Abdul Rahman Flats in Kuala Lumpur andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the Rifle Range Road Flats in Penang.Ā Ā 
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Since 1980ā€™s there are intensive marketing strategies launched by the Malaysian GovernmentĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
to introduce modular coordination, its acceptance has received poor responses for theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
building industry. As a result even partial introduction of IBS such as lintels and staircase hasĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
not been possibleĀ Ā 
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In the 90s, demand for the new township has seen to increase in the use of precast concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
system in high rise residential buildings. In the booming period of Malaysian constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
1994 to 1997, hybrid IBS application used in many national iconic landmarks such as KualaĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Lumpur Convention Center, Bukit Jalil Sport Complex constructed using steel beam and roofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
trusses and precast concrete. Other than that, Lightweight Railway Train (LRT) and KLĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Sentral was constructed by using steel roof structure and precast hollow core.Ā Ā 
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3
1.3 Types of IBSĀ 
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The Malaysian construction industry is undergoing a transitional change from anĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
industry employing to one which is more systematic and mechanised. Based onĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Construction Industry Development Berhad ( CIDB ), IBS is structurally classified intoĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
six main groups, which are:Ā 
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i. Precast systemĀ 
ii. Steel Framing systemĀ 
iii. Formwork systemĀ 
iv. Block work systemĀ 
v. Prefabricated timber framingĀ 
vi. Innovative systemĀ 
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i. Precast systemĀ 
This system consist of precasting concrete columns, beams, slabs, walls and ā€œ 3-D ā€Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
components which as balconies , staircases, toilets, lift chambers, refuse chambers asĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
well as lightweight precast concrete and permanent concrete formworks. This is theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
most popular and widely used IBS in Malaysia. Besides, it is produced by using steel orĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
fiberglass formwork. Mainly used in schools, apartments, infrastructure projects andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
etc.Ā 
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Figure 1.1 Precast walls Figure 1.2 Precast staircasesĀ 
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ii. Steel framing systemĀ 
This system is commonly used with precast concrete slabs, steel columns/ beams andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
steel framing systems, and is used extensively in fast-track construction of skyscrapersĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and also in construction of large factories and exhibition halls that require wide areas.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Apart from that, it is extensively used for light steel trusses consisting ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
cost-effective profiled cold-formed channels and steel portal frame system asĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
alternatives to the heavier traditional hot-rolled sections.Ā Ā 
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Figure 1.3 Steel roof trusses Figure 1.4 Pre-cast steel floor deckingĀ 
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iii. Formwork systemĀ 
This system is made up of tunnel forms, beams and columns moulding forms, andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
permanent steel formworks. It is the least prefabricated among all the IBS, as itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
normally involves site casting. Therefore, it is subject to structural quality control,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
high quality finishes and fast construction with less site labour and materialĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
requirement. The temporary formwork usually used not less than 20 times. It usesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
expanded polystyrene (EPS) as based forms.Ā 
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Figure 1.5 Formwork of column Figure 1.6 Formwork of wall panelsĀ 
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iv. Block work systemĀ 
It includes of interlocking concrete masonry units (CMU) and lightweight concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
blocks. It is mainly used for non-structural wall as an alternative to conventional brickĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and plaster. They may include a hollow core to make them lighter and to improveĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
insulation properties. It has the lowest IBS score in the IBS scoring system.Ā 
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Figure 1.7 Interlocking block work Figure 1.8 Installation of blocksĀ 
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v. Prefabricated- timber framing systemĀ 
It consists of timber building frames and timber roof trusses. Although the latter isĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
more common, timber building frame systems also offer attractive designs and highĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
aesthetic value from simple dwelling units to buildings such as chalets for resorts.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Examples of choice of timber are Bakau, Chengal, Kekatong, Keranji and Resak.Ā 
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Figure 1.9 Timber roof trusses Figure 1.10 Timber framingĀ Ā 
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vi. Innovative systemĀ 
This is the latest IBS which incorporates various ā€œgreenā€ elements, which areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
considered innovative in the industry. An example of the innovation is the mixture ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
two elements such as polystyrene and concrete, to produce IBS components for use inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the construction of a wall which has better heat insulation properties. Indeed, withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the advancement in technology and innovation, new materials are being introduced atĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the fabrication stage. Some of the new materials introduced in IBS include gypsum,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
wood wool, polymer, fiberglass and aluminium-based IBS components.Ā 
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Figure 1.11 Installation of drywallĀ  Ā 
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5
1.4 Concept and FrameworkĀ 
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1.4.1 What is the advantages of using IBS:Ā 
ā— Results in high-quality products and minimum waste, due to a factory workĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
environment that is easier to control.Ā 
ā— Results in elimination of conventional timber props and an obvious decrease ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
supporting materials, through the use of complete assembly elements or prop systemĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
for the onsite casting process.Ā 
ā— Results in a stronger and safer work platform, produced through a complete assemblyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
element.Ā 
ā— Results in faster completion, due to the introduction of prefabricated components toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
replace onsite fabrication.Ā 
ā— Results in a safer, cleaner and more organized site, due to the reduction ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
construction waste, site workers and prefabricated construction materials; andĀ 
ā— Results in a cheaper total construction cost, resulting from the above factors.Ā 
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1.4.2 Defects of Precast Concrete BuildingĀ 
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Figure 1.12 Steel reinforcement is exposed Figure 1.13 Water damage on concreteĀ 
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Without proper building maintenance, precast concrete building under IBS will beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
facing a few very common problems, such as below:Ā 
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1.Water leakageĀ Ā 
Water leakage is the most crucial defect in precast concrete building.This problemĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
normally happen due to poor joint connection of the components.Ā 
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2.CrackingĀ Ā 
This problem is most commonly related to the improper use of raw material withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
specification or there is lacking of skills and careless mistakes during the procedureĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
for quality control. Cracking may occur any part of the precast component eitherĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
panel, beam or even slab.Ā Ā 
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3. Poor humidity controlĀ Ā 
When there is water leakage into the building such as from piping system, it willĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
caused the interior of the building to have high level of humidity. This can cause theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
M&E services inside the building became rusted and same time will affect theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
effectiveness of M&E services.Ā 
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4. Poor finishingĀ 
Poor finishing could cause by the human factors like workers experiences or theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
material issues.Ā Ā 
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6
1.4.3 Standard Design Workflow of IBSĀ 
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The first stage is design phase, where the design of IBS components are carried outĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
according to the specification stated in MS 1064. Then, the components are precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
off site, which is at the manufacturing plant according to the specified dimension andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
details. Quality-controlled of the end products was ensured through the processes ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
controlled prefabrication stage. The IBS components are then transported to the siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
from the manufacturing plant to the construction site for assembling stage. When theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
components reached the site, they will be assembled with the assistance of a craneĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
tower. Because of the precast process for components, there is less in-site work, thusĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
reduces the wastage and provide a cleaner site. Finally, the final unit is doneĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
assembling and is ready to serve the users or client.Ā 
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1.4.4 Structural Construction ProcessĀ 
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Before any proper planning, the construction shouldnā€™t been carried out because itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
might caused a lot of mistakes in installation of components which will causeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
structural failure. So to ensure high efficiency and quality of installation, things likeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
method or sequence of assembly, handling method of rigging system, temporaryĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
support, joint detail method and etc. should be taken into consideration. FollowingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
are some steps to be considered during the phase of preparation:Ā 
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1. Check for site accessibility for the delivery ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precast elements.Ā 
2. Check delivery checklist for correct type,Ā  Ā  Ā  Ā  Ā  Ā 
quantity and panel specification.Ā 
3. Conduct sample measurement to confirm onĀ  Ā  Ā  Ā  Ā  Ā 
the accuracy of the dimension of components.Ā 
4. Check the locations and conditions for lifting.Ā 
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Next phase will be the installation of vertical precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
components. Firstly:Ā 
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1. Check the positions and alignment of starterĀ  Ā  Ā  Ā  Ā  Ā  Ā 
bars before installing it.Ā 
2. During installation, check the stability of theĀ  Ā  Ā  Ā  Ā  Ā  Ā 
erected props before releasing hoisting cable.Ā 
3. When carrying out grouting work, make sureĀ  Ā  Ā  Ā  Ā  Ā  Ā 
the joint width between panels are withinĀ  Ā  Ā  Ā  Ā  Ā  Ā 
allowances designed.Ā 
4. The joint gaps should be consistent to allow forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
proper installation of sealant or grout toĀ  Ā  Ā  Ā  Ā  Ā  Ā 
achieve high level of watertightness which canĀ  Ā  Ā  Ā  Ā  Ā  Ā 
prevent water leakage.Ā 
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The last phase is the installation of horizontal precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
components. Checklists that need to be done are such as:Ā 
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1. Lifting of beam should be supported minimum at two ends.Ā 
2. Secure the formwork during casting.Ā 
3. Check the levelness between each component before sealing them.Ā 
4. Other will be mostly the same as vertical components casting.Ā 
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1.5 Case StudiesĀ 
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1.5.1 The Bayron, Devonshire Road, SingaporeĀ 
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Located in Devonshire Road, Singapore, The Bayron is a private residential completedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
in 1999. It is a part 12 storey, part 15 storey apartment with a total of 96 units. 19Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
months were taken to complete the construction of this apartment.Ā Ā 
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An existing layout plan that uses conventional in-situ reinforced concrete structureĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
with brickwall and plastering was modified to use precast concrete instead as on-siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precasting was not possible due to site constraints.Ā Ā 
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Figure 1.14 Entrance of the Bayron ApartmentĀ 
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The Bayron uses precast concrete components such as precast 2-tiered columns,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precast beams, prefabricated bathroom, precast wall panel, precast staircase andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precast refuse chute. The buildability score of this apartment using precast concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
is 85 while the buildability score of the existing design is only 48.Ā 
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FIgure 1.15 Plan indicating precast concrete components in The BayronĀ 
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Figure 1.16 Elevation showing precast concrete beams and columnsĀ 
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Figure 1.17 Isometric view of precast column, beam and floor constructionĀ 
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Figure 1.18 Detailed section of a part of the apartmentĀ 
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Figure 1.19 Precast concrete beam and floor Figure 1.20 Precast concrete beam and floorĀ Ā 
slab connection (Detail A) slab connection (Detail C)Ā 
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Figure 1.21 Precast concrete slab to slab connection (Detail B)Ā  Ā 
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1.5.2 Seri Jati Apartment, Setia AlamĀ 
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Seri Jati is a low cost apartment located in the vicinity of Shah Alam, Selangor. ThisĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
residence was developed for the lower and medium income citizens by the renownedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
SP Setia. Launched in the year 2012, this high density residence was completed onĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
2014. This residence offers 6 blocks in total, whereby 3 blocks are 10 storeys high andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the remaining 3 blocks are 11 storeys high. It has a total of 948 units.Ā 
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Figure 1.22 View of Seri Jati Apartment from the poolĀ 
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Seri Jati Apartment uses precast concrete system with components such as precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
load bearing walls,precast non-bearing walls, precast staircases and landing slabs,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precast lift core walls, precast bathroom slabs and precast air-cond ledges. It alsoĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
uses prefabricated steel trusses for the roof.Ā Ā 
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Floor slabs of this apartment are cast in-situ slabs. It has a total of 81.9 IBS score. TheĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
use of IBS in this apartment has reduced construction time, number of constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
workers and also cost.Ā 
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Figure 1.23 Image showing the construction of Setia Jati ApartmentĀ 
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Figure 1.24 Precast load bearing walls of Setia Jati ApartmentĀ 
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2.TechnicalDrawing
2.1ArchitecturalPlans
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GroundFloorPlan
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2.2StructuralPlan
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2.3Elevations
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2.6Axonometric
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2.7 Construction DetailsĀ 
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Beam to Column & Column to Column ConnectionĀ Ā 
Scale: N.T.S. Ā 
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Base Plate ConnectionĀ 
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Slab to Beam ConnectionĀ 
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3. Study of Proposed IBS categories and detail of componentsĀ 
3.1 Precast Concrete FrameĀ 
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Figure 3.1 Precast concrete frames are installed during constructionĀ 
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Figure 3.2 Precast concrete frame during constructionĀ 
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Precast concrete-framed building has become one of the most commonly used IBS inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
large structure such as industrial and institutional buildings. There are many reasonsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
why the architects and engineering nowadays preferred this method instead of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
conventional construction system.The advantage of the frame system is mainly theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
interior flexibility, as large space can be used for different functions and can be easilyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
changed or modified according to the use. The frame system on its own, forms onlyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the skeleton of the building and do not enclose the space. Therefore, infill elementsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
such as prefabricated panels or building the infill elements on site or both need to beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
put up to complete the system. The components included column, beam, slab andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
wall.Ā Ā 
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Figure 3.3 Components of precast concrete frameĀ 
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Figure 3.4 Image showing the substructure and superstructure of a 3 storey buildingĀ 
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The components are cast and cured in factories, transported to the construction jobĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
site, and erected as rigid components. Precasting offers many potential advantagesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
over site casting of concrete. One of the main reason is precast concrete framesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
provide a high strength, stable, durable and robust solution for any multi-storeyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
structure. Control of the quality of materials and workmanship is generally betterĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
than on the construction job site. The erection of whole process does not only saveĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
times further more it also can take place under adverse weather conditions, whichĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
would not permit the site casting of concrete.Ā 
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3.2 Precast Concrete ColumnĀ 
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Figure 3.5 Image above shows the corbel on the column supporting floor slabs.Ā 
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component of a building. To minimize the number of precast elements the columnsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
have up to 3 stories height. The columns provide with single or multiple corbels toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
support floor or roof beams.Ā 
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Figure 3.6 Connection of the column to the foundationĀ 
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A simple base detail for precast concrete columns. Four anchor bolts project from theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
top of the sitecast foundation. Nuts and washers are placed on these bolts to supportĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the column temporarily. The column, which was cast around steel dowels welded to aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
baseplate, is lowered by crane. Workers guide the column so that the anchor boltsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
come through the holes in the baseplate. Washers and nuts are added to the anchorĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
bolts on top of the baseplate. The eight nuts are used to adjust the height of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
column and to make it plumb. When this has been accomplished, the nuts areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
tightened and stiff grout is dry packed under the baseplate.Ā 
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Typical Connection of Precast Concrete ElementsĀ 
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Figure 3.7 Connection of column to columnĀ 
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-Metal bearing plates and embedded anchor bolts are cast into the ends of theĀ Ā 
columns.Ā 
-After the columns are mechanically joined, the connection is grouted to provide fullĀ Ā 
bearing between elements and protect the metal components from fire andĀ Ā 
corrosion.Ā 
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Figure 3.8 Connection of column to beamĀ 
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2. Column-to-beam connectionĀ 
-Beams are set on bearing pads on the column corbels.Ā 
-Steel angles are welded to metal plates cast into the beams and columns and theĀ Ā 
joint is grouted solid.Ā 
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3.3 Precast Concrete BeamĀ 
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Figure 3.9 Drawing of L shaped beam and inverted tee beamĀ 
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As for our project, the beam design chosen is L-shape beam and inverted tee beam.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
The reason of selecting the type of beams is because they provide direct support forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
precast slab elements. They conserve headroom in a building by supporting slabs nearĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the bottoms of the beams, compared to rectangular beams without ledgers,where slabĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
elements must rest on top.Ā 
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Figure 3.10 Image showing the beam being supported by the columnĀ 
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reinforcing bars, and the smaller dots represent high-strength pressing strands. TheĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
broken lines show mild steel stirrups. Stirrups usually project above the top of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
beam, to bond to a sitecast concrete topping for composite structural action.Ā 
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Beam-to-Slab ConnectionĀ 
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Figure 3.11 Connection of floor slab to beamĀ 
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poured into the gap between the ends of the planks to unite loops of reinforcing thatĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
project from the tops of the beams,reinforcing bars are inserted. The end results is aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
tightly connected assembly that supports an untopped precast concrete floor or roof.Ā 
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3.4 Precast Concrete Floor SlabĀ 
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There are few types of slabs in the precast floor slab. We had chosen hollow core slabĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
as it could support a larger spans, deeper elements and it have internal longitudinalĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
voids replace much of the nonworking concrete.Ā Ā 
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Figure 3.12 Different types of floor slabĀ 
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Connections between hollow-core slabs and supporting members are made usingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
site-cast concrete fill and reinforcing steel. In addition to the concrete fill used forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
connections, a site-cast concrete topping is generally used over the slabs. The toppingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
provides structural integration of slab units and increases the floorā€™s fire resistanceĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and sound insulation. It also functions as a leveling bed, particularly with units withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
uneven camber. Topping, when used , is generally about 2 inches thick and reinforcedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
with welded wire reinforcement.Ā 
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Figure 3.13 Types of floor slab - Hollow core floor slabsĀ Ā 
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3.5 Precast Concrete WallĀ 
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Precast concrete walls provide an economical solution when compared to theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
conventional column / beam/ infill wall system. The primary advantages are speed ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
construction and elimination of wet trades.Ā 
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Figure 3.14 The installation of precast concrete wallsĀ 
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Figure 3.15 Wall panels lined the side of the construction siteĀ 
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Typically, the wall panels for the front and rear elevations are non-load bearing facadeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
elements. Support of these panels is achieved by the columns. The wall panels areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
typically be designed for vertical loads due to self weight and an allowance for floorĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
loads, if applicable, in addition to horizontal loads due to external wind pressures.Ā Ā 
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Precast concrete wall manufactured in factory has smooth surfaces on both sides. ThusĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the wall finished such as painting or other desired textured surfaces are easily applied.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Wall panels can be easily designed to undertake both structural requirements forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
strength and safety, as well as aesthetic and sound attenuation qualities are desired.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Speed construction and durability of finished structures are hallmarks of precast wallĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
panels.Ā 
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3.6 Pre-cast Concrete StaircasesĀ 
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Figure 3.16 Prefabricated staircase are transported to the construction siteĀ 
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Figure 3.17 Staircase is installed using the craneĀ 
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By using precast staircase,it will shorten the construction duration and allowsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
operational access instantly to all floor areas, also has a high quality finish gives anĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
excellent acoustic properties such as sound transfer issues that associated with steelĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and wooden staircases. It offers significant benefits during the construction phaseĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
providing rapid installation and early access for residential users.Ā 
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The joint of the staircases use the dry joint construction. The precast staircase will beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
manufactured in the factory before it is brought over to site for installation. BeforeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
that, the special casting system ensures the concrete steps are produced from steelĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
mould face giving a uniform, smooth surface finish. Adjustable casting moulds enableĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
concrete stairs to be precast with rising and going profiles to suit each application.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
Rapid steel mould adjustment without costly timber shuttering minimizes downtimeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and maximizing production.Ā 
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3.7 Prefabricated Steel Framing Roof TrussĀ 
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Prefabricated steel framing roof truss are flexible to work with any design. It is usually moreĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
expensive than wooden trusses, but they do last a lot longer than timber and require veryĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
little maintenance. Steel trusses deliver multiple benefits to construction project: ForĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
instance, they donā€™t need chemical treatments to maintain the frame; are not subject toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
insect infestations; light weight, allowing easy and quick installation on site . Beside that,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
steel framing can also be recycled easily. However, steel frame roof trusses require more skillĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
on the installation.Ā 
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4. Model Construction SequenceĀ 
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1. Pad footings are constructed as the foundation of the apartment.Ā 
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2. Ground beams are placed and are supported by the pad footings.Ā 
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3. Precast hollow core concrete floor slabs are laid on top of the ground beamĀ 
to act as the floor for ground level.Ā 
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4. Precast concrete columns are installed in the apartment.Ā 
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5. Precast concrete wall panels of different sizes are placed into the apartmentĀ 
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6. Precast concrete staircase and landing are installed into the apartment.Ā Ā 
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7. First floor precast concrete beams are placed on the columns.Ā 
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8. First floor columns are installed on top of the first floor columns. Step 3 to step 7 areĀ 
repeated for first floor and second floor.Ā 
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9. Precast ceiling slabs are placed onto second floor beams.Ā Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
10.Prefabricated steel trusses are installed onto ceiling precast concrete beams.Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
11.Steel purlins are mounted on the steel trusses.Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
12.Roofing materials are fixed onto the steel purlins.Ā  Ā 
27
6. IBS Score CalculationĀ 
Ā 
1) Construction areaĀ 
Ā Ā 
(i) Ground floor areaĀ  Ā  = 94 m2Ā 
(ii) First floor areaĀ  = 94 m2Ā 
(iii) Second floor areaĀ  Ā  = 94 m2Ā 
(iv) Roof areaĀ  = 94 m2Ā 
Ā Ā 
Total Construction areaĀ  = 376 m2Ā 
Ā Ā 
2) Structural SystemsĀ 
Ā Ā 
(i) Beams:Ā  Precast concrete beamsĀ 
(ii) Columns:Ā  Precast concrete columnĀ 
(iii) Floor slab:Ā  Precast concrete floor slabĀ 
(iv) Roof truss:Ā  Ā  Prefabricated steel roof trussĀ 
Ā Ā 
3) Wall SystemĀ 
Ā Ā 
(i) Internal wall:Ā  Precast concrete panelĀ 
(ii) External wall:Ā  Precast concrete panelĀ 
Ā Ā 
4) Other simplified construction solutionsĀ 
Ā Ā 
(i) Beams: Less than 50% complies with MS 1064 Part 10: 2001Ā 
Columns: 84.6% complies with MS 1064 Part 10: 2001Ā 
Walls: Less than 50% complies with MS 1064 Part 10: 2001Ā 
Floor Slabs: Less than 50% complies with MS 1064 Part 10: 2001Ā 
Doors: 100% complies with MS 1064 Part 4: 2001Ā 
Windows: 100% complies with MS 1064 Part 5: 2001Ā 
Ā Ā 
(ii) Repetition of floor to floor height = 100%Ā 
Horizontal repetition of structure = 100%Ā 
Vertical repetition of structure = 100%Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā Ā 
ELEMENTSĀ 
AREA(m2
) orĀ 
Length(m)Ā 
Ā Ā 
COVERAGEĀ 
IBSĀ 
FACTOR(1)Ā 
Ā Ā 
IBS SCOREĀ 
Part 1: StructureĀ 
ElementsĀ 
Ā Ā  Ā Ā  Ā Ā  Ā Ā 
Precast beams + PrecastĀ 
columns + PrecastĀ 
concrete slab - GroundĀ 
floor areaĀ 
Ā Ā 
94 m2Ā 
(94/376)Ā 
= 0.25Ā 
Ā Ā 
1.0Ā 
0.25 x 1.0 x 50Ā 
= 12.5Ā 
Precast beams + PrecastĀ 
columns + PrecastĀ 
concrete slab - FirstĀ 
floor areaĀ 
Ā Ā 
94 m2Ā 
(94/376)Ā 
= 0.25Ā 
Ā Ā 
Ā Ā 
1.0Ā 
0.25 x 1.0 x 50Ā 
= 12.5Ā 
Precast beams + PrecastĀ 
columns + PrecastĀ 
concrete slab - SecondĀ 
floor areaĀ 
Ā Ā 
94 m2Ā 
(94/376)Ā 
= 0.25Ā 
Ā Ā 
Ā Ā 
1.0Ā 
0.25 x 1.0 x 50Ā 
= 12.5Ā 
Roof truss using prefabĀ 
metal roof truss - RoofĀ 
areaĀ 
Ā Ā 
94 m2Ā 
(94/376)Ā 
= 0.25Ā 
Ā Ā 
1.0Ā 
0.25 x 1.0 x 50Ā 
= 12.5Ā 
Total Part 1Ā  376 m2Ā 
1.0Ā  Ā Ā  50Ā 
Ā 
Ā 
Ā Ā 
ELEMENTSĀ 
AREA(m2
)Ā 
orĀ 
Length(m)Ā 
Ā Ā 
COVERAGEĀ 
IBSĀ 
FACTOR(1)Ā 
Ā Ā 
IBS SCOREĀ 
Part 2: Wall SystemĀ  Ā Ā  Ā Ā  Ā Ā  Ā Ā 
External wall usingĀ 
precast concrete panelĀ 
425.1 m2Ā 
(425.1/1019.7)Ā 
= 0.42Ā 
1.0Ā  0.42 x 1.0 x 20Ā 
= 8.4Ā 
Internal wall usingĀ 
precast concrete panelĀ 
594.6 m2Ā 
(594.6/1019.7)Ā 
= 0.58Ā 
1.0Ā  0.58 x 1.0 x 20Ā 
= 11.6Ā 
Total Part 2Ā  1019.7 m2Ā 
1.0Ā  Ā Ā  20Ā 
32
Ā 
Ā Ā 
ELEMENTSĀ 
AREA(m2
) orĀ 
Length(m)Ā 
Ā Ā 
COVERAGEĀ 
IBSĀ 
FACTOR(1)Ā 
Ā Ā 
IBS SCOREĀ 
Part 3: Other simplifiedĀ 
construction solutionsĀ 
Ā Ā  Ā Ā  Ā Ā  Ā Ā 
Column sizes followĀ 
MS1064 Part 10: 2001Ā 
Ā Ā  84.6%Ā  Ā Ā  4Ā 
Door sizes follow MS1064Ā 
Part 4: 2001Ā 
Ā Ā  100%Ā  Ā Ā  4Ā 
Window sizes followĀ 
MS1064 Part 4: 2001Ā 
Ā Ā  100%Ā  Ā Ā  4Ā 
Repetition of floor toĀ 
floor heightĀ 
Ā Ā  100%Ā  Ā Ā  2Ā 
Horizontal repetition ofĀ 
structural floor layout (>Ā 
2 storeys)Ā 
Ā Ā  100%Ā  Ā Ā  2Ā 
Vertical repetition ofĀ 
structural floor layout (>Ā 
2 storeys)Ā 
Ā Ā  100%Ā  Ā Ā  2Ā 
Total Part 3Ā  Ā Ā  Ā Ā  Ā Ā  18Ā 
Ā 
Ā 
IBS CONTENTS SCORE OF PROJECĀ 
Total Part 1 + Total Part 2 + Total Part 3Ā 
= 50 + 20 + 18Ā 
= 88Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Conclusion:Ā 
Ā 
In conclusion, the IBS score we calculated is 88% which is considering high, which reflectsĀ 
that the construction if carried out effectively and it achieved most of the features of IBS.Ā 
Ā 
In IBS, precast concrete building is a very efficient construction method but without properĀ 
management and planning since the stage of designing until the sealing and grouting of gaps,Ā 
many defects might happen in future such as water leakage and cracking of some part of theĀ 
components.Ā 
Ā 
After analysing the types of IBS applied in the apartment building, we are able to develop aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
better understanding on the characteristics of each structural components and how it affectsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
the IBS score.Ā Ā 
Ā 
We are then able to understand that IBS actually brings a lot of advantages to theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
construction process such as a cleaner construction site, less wastage, faster completion ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
work and etc. which resulted a lower total construction cost.Ā Ā 
Ā 
Thanks to this project, we learnt that IBS is a very good method to carry out a constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
and it has become a commonly used method for construction in Malaysia due to the limitedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
boundary of site condition and limited time to finish a project. But we have to be alert ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
every single details in the process of construction and must always remember that, donā€™t letĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā 
this system restrict our mind from exploring the designs of a building.Ā 
Ā 
Ā Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
Ā 
33
Reference list:
1. Industrialised building system (IBS). (2017, September 27). Retrieved October 08, 2017, from
https://en.wikipedia.org/wiki/Industrialised_building_system_(IBS)
2. ė§ˆ ģ“ķ™˜ Follow. (2014, July 04). Group Assignmentļ¼šIBS System. Retrieved October 08, 2017,
from https://www.slideshare.net/x3HwaN/group-assignmentibs-system
3. Concrete masonry unit. (2017, September 30). Retrieved October 08, 2017, from
https://en.wikipedia.org/wiki/Concrete_masonry_unit
4. Ibs Complete. (n.d.). Retrieved October 08, 2017, from
https://www.scribd.com/doc/21794505/Ibs-Complete
5. Concrete Frame Construction | Concrete Frame Structures. (n.d.). Retrieved October 08, 2017,
from http://www.understandconstruction.com/concrete-frame-structures.html
6. History Of Ibs In Malaysia Construction Essay. (n.d.). Retrieved October 08, 2017, from
https://essays.pw/essay/history-of-ibs-in-malaysia-construction-essay-68039
7. Bhd, I. M. (1970, January 01). IBS Modular. Retrieved October 08, 2017, from
http://ibsmodular.blogspot.my/
8. Abhishek Gupta, Working Follow. (2015, April 03). PreCast Construction. Retrieved October 08,
2017, from https://www.slideshare.net/shekhu001/precast-construction
9. Precast Concrete Frame Buildings Design Guide. (n.d.). Retrieved October 08, 2017, from
https://www.scribd.com/doc/51059215/Precast-Concrete-Frame-Buildings-Design-Guide
10. Experimental study of a new beam-to-column connection for precast concrete frames under
reversal cyclic loading. (n.d.). Retrieved October 08, 2017, from
http://journals.sagepub.com/doi/abs/10.1177/1369433216630122
11. Precast Wall Connections, Precast Walls, Precast Frames. (n.d.). Retrieved October 08, 2017,
from
http://www.oreillyconcrete.com/products/precast-walls/precast-wall-connection-details/#prettyPh
oto[postimages]/5/
12. (n.d.). Retrieved October 08, 2017, from http://www.swiftseal.com/construction%20joints.html
13. Industrialised building systems in Malaysia. (2006). Malaysia: CIDB.
34

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Industrialised Building Solution

  • 1. Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Bachelor of Science (Honours) in ArchitectureĀ Ā  Ā  BUILDING TECHNOLOGY I (BLD 61403)Ā  Ā Ā  Project 1Ā Ā  Industrialised Building SystemĀ Ā  Ā  Group Members :Ā  Alexandra GoĀ  How Seng GuanĀ  Jacky Ting Sim MingĀ  Lee Suk FangĀ  Lee Wan XuanĀ  Tan Chin YinĀ  0325342Ā  1007P73021Ā  0325286Ā  0323293Ā  0325273Ā  0320080Ā  Ā  Tutor : Mr. RizalĀ  1
  • 2. Table of Contents PageĀ  Ā  1.Introduction Ā  Ā  1.1 Aims and objectives 1Ā  1.2 Introduction of IBS 1Ā  1.3 Types of IBS 3-4Ā Ā  1.4 Concept and Framework Ā  1.4.1 Advantages of using IBS 5Ā  1.4.2 Defects of Precast Concrete Building 5Ā  1.4.3 Standard Design WorkflowĀ  6Ā  1.4.4 Structural Construction Process 6Ā  1.5 Case StudyĀ  1.5.1 The Bayron, Devonshire Road, Singapore 7-8Ā  1.5.2 Seri Jati Apartment, Setia Alam 9 Ā  Ā  2.Technical DrawingsĀ  2.1 Architectural Plans 10-11Ā  2.2 Structural Plan 12Ā  2.3 Elevations 13-14Ā  2.4 Section 15Ā  2.5 Axonometric 16Ā  2.6 Sectional PerspectiveĀ  17Ā  2.7 Construction Details 18Ā  Ā  3.Study of Proposed IBS categories and detail of componentsĀ  3.1 Precast Concrete Frame 19Ā  3.2 Precast Concrete Column 20Ā  3.3 Precast Concrete Beam 21Ā  3.4 Precast Concrete Floor Slab 22Ā  3.5 Precast Concrete Wall 22Ā  3.6 Precast Concrete Staircase 23Ā  3.7 Prefabricated Steel Framing Roof Truss 23Ā  Ā  4. Construction sequence 24-26Ā  5. Schedule of IBS ComponentsĀ  5.1 Column Schedule 27-28Ā  5.2 Column and Beam Schedule 29Ā  5.3 Wall Schedule 30-33 Ā  5.4 Door and Window Schedule 34Ā  6. IBS Score Calculation 35-36Ā  7. Conclusion 36Ā  8. Reference List 37Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  2
  • 3. 1.IntroductionĀ  Ā  1.1 Aims and ObjectivesĀ  Ā  This project is to provide a in depth and well-documented analysis about the topic ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  different types and methods of Industrialised Building System (IBS).For this report, we needĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  to proposed a 3-storey apartment block which using mainly IBS components. Done so over theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  course of six to seven weeks,our learning outcome as the following:Ā  Ā  (i) To study and identify the research data about types of IBS and construction methods.Ā  Ā  (ii) Able to explain and apply the relevant knowledge through a set of architectural andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  structural documentation.Ā  Ā  (iii) Able to relate the basic structural elements and structural principles inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  construction.Further analyse and document construction methods and materials.Ā  Ā  (iv) To be able to produce a well-documented report that surmises our findings and analysisĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  of our case study - which can then serve as an example of our accumulated knowledge of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  relationship between construction and building.Ā  Ā  By analysing the types of IBS applied in the apartment building, we are then able to developĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  a better understanding on the characteristics of each structural components and how itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  affects the IBS score. It is also important to know how different types of components andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  their construction method influence the construction efficiency and the overall aestheticĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  appearance.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  1.2 Introduction of IBSĀ  Ā  What is IBS?Ā  Ā  Industrialised building system (IBS) also known as Pre-fabricated Construction and Off-siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Construction, is a method of construction where the structural of building components areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  fabricated under a controlled environment. They are produced off-site later transported andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  assembled into construction site.Ā  Ā  They are divided into two systems which are open system and close system:Ā  Open system refers to the IBS components are fabricated by different manufacturersĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  while;Ā  Close system is the IBS components are fabricated from one manufacturer.Ā  Ā  There are several building components using IBS, which are columns, beams, floor slabs,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  walls, portal frame, steel roof truss and 3-D components such as balconies, staircases,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  toilets, etc.Ā  Ā  The content of IBS (IBS Score) is determined based on the Construction Industry Standard 18Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  (CIS 18: 2010); either manually, web application or fully automated CAD-based IBS ScoreĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  calculator.Ā  Ā  In Malaysia, the implementation of IBS concept by using pre-cast concrete building wereĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  introduced in Malaysia 1966 when the government launched two pilot projects for pre-castĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  housing which involves the construction of Tuanku Abdul Rahman Flats in Kuala Lumpur andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the Rifle Range Road Flats in Penang.Ā Ā  Ā  Since 1980ā€™s there are intensive marketing strategies launched by the Malaysian GovernmentĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  to introduce modular coordination, its acceptance has received poor responses for theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  building industry. As a result even partial introduction of IBS such as lintels and staircase hasĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  not been possibleĀ Ā  Ā  In the 90s, demand for the new township has seen to increase in the use of precast concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  system in high rise residential buildings. In the booming period of Malaysian constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  1994 to 1997, hybrid IBS application used in many national iconic landmarks such as KualaĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Lumpur Convention Center, Bukit Jalil Sport Complex constructed using steel beam and roofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  trusses and precast concrete. Other than that, Lightweight Railway Train (LRT) and KLĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Sentral was constructed by using steel roof structure and precast hollow core.Ā Ā  Ā  Ā  3
  • 4. 1.3 Types of IBSĀ  Ā  The Malaysian construction industry is undergoing a transitional change from anĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  industry employing to one which is more systematic and mechanised. Based onĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Construction Industry Development Berhad ( CIDB ), IBS is structurally classified intoĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  six main groups, which are:Ā  Ā  i. Precast systemĀ  ii. Steel Framing systemĀ  iii. Formwork systemĀ  iv. Block work systemĀ  v. Prefabricated timber framingĀ  vi. Innovative systemĀ  Ā  i. Precast systemĀ  This system consist of precasting concrete columns, beams, slabs, walls and ā€œ 3-D ā€Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  components which as balconies , staircases, toilets, lift chambers, refuse chambers asĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  well as lightweight precast concrete and permanent concrete formworks. This is theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  most popular and widely used IBS in Malaysia. Besides, it is produced by using steel orĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  fiberglass formwork. Mainly used in schools, apartments, infrastructure projects andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  etc.Ā  Ā  Figure 1.1 Precast walls Figure 1.2 Precast staircasesĀ  Ā  Ā  Ā  ii. Steel framing systemĀ  This system is commonly used with precast concrete slabs, steel columns/ beams andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  steel framing systems, and is used extensively in fast-track construction of skyscrapersĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and also in construction of large factories and exhibition halls that require wide areas.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Apart from that, it is extensively used for light steel trusses consisting ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  cost-effective profiled cold-formed channels and steel portal frame system asĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  alternatives to the heavier traditional hot-rolled sections.Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.3 Steel roof trusses Figure 1.4 Pre-cast steel floor deckingĀ  Ā  iii. Formwork systemĀ  This system is made up of tunnel forms, beams and columns moulding forms, andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  permanent steel formworks. It is the least prefabricated among all the IBS, as itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  normally involves site casting. Therefore, it is subject to structural quality control,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  high quality finishes and fast construction with less site labour and materialĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  requirement. The temporary formwork usually used not less than 20 times. It usesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  expanded polystyrene (EPS) as based forms.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.5 Formwork of column Figure 1.6 Formwork of wall panelsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  4
  • 5. iv. Block work systemĀ  It includes of interlocking concrete masonry units (CMU) and lightweight concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  blocks. It is mainly used for non-structural wall as an alternative to conventional brickĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and plaster. They may include a hollow core to make them lighter and to improveĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  insulation properties. It has the lowest IBS score in the IBS scoring system.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.7 Interlocking block work Figure 1.8 Installation of blocksĀ  Ā  Ā  v. Prefabricated- timber framing systemĀ  It consists of timber building frames and timber roof trusses. Although the latter isĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  more common, timber building frame systems also offer attractive designs and highĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  aesthetic value from simple dwelling units to buildings such as chalets for resorts.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Examples of choice of timber are Bakau, Chengal, Kekatong, Keranji and Resak.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.9 Timber roof trusses Figure 1.10 Timber framingĀ Ā  Ā  Ā  Ā  Ā  Ā  vi. Innovative systemĀ  This is the latest IBS which incorporates various ā€œgreenā€ elements, which areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  considered innovative in the industry. An example of the innovation is the mixture ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  two elements such as polystyrene and concrete, to produce IBS components for use inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the construction of a wall which has better heat insulation properties. Indeed, withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the advancement in technology and innovation, new materials are being introduced atĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the fabrication stage. Some of the new materials introduced in IBS include gypsum,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  wood wool, polymer, fiberglass and aluminium-based IBS components.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.11 Installation of drywallĀ  Ā  Ā  Ā  Ā  Ā  5
  • 6. 1.4 Concept and FrameworkĀ  Ā  1.4.1 What is the advantages of using IBS:Ā  ā— Results in high-quality products and minimum waste, due to a factory workĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  environment that is easier to control.Ā  ā— Results in elimination of conventional timber props and an obvious decrease ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  supporting materials, through the use of complete assembly elements or prop systemĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  for the onsite casting process.Ā  ā— Results in a stronger and safer work platform, produced through a complete assemblyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  element.Ā  ā— Results in faster completion, due to the introduction of prefabricated components toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  replace onsite fabrication.Ā  ā— Results in a safer, cleaner and more organized site, due to the reduction ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  construction waste, site workers and prefabricated construction materials; andĀ  ā— Results in a cheaper total construction cost, resulting from the above factors.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  1.4.2 Defects of Precast Concrete BuildingĀ  Ā  Ā  Figure 1.12 Steel reinforcement is exposed Figure 1.13 Water damage on concreteĀ  Ā  Without proper building maintenance, precast concrete building under IBS will beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  facing a few very common problems, such as below:Ā  Ā  1.Water leakageĀ Ā  Water leakage is the most crucial defect in precast concrete building.This problemĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  normally happen due to poor joint connection of the components.Ā  Ā  2.CrackingĀ Ā  This problem is most commonly related to the improper use of raw material withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  specification or there is lacking of skills and careless mistakes during the procedureĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  for quality control. Cracking may occur any part of the precast component eitherĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  panel, beam or even slab.Ā Ā  Ā  3. Poor humidity controlĀ Ā  When there is water leakage into the building such as from piping system, it willĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  caused the interior of the building to have high level of humidity. This can cause theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  M&E services inside the building became rusted and same time will affect theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  effectiveness of M&E services.Ā  Ā  4. Poor finishingĀ  Poor finishing could cause by the human factors like workers experiences or theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  material issues.Ā Ā  Ā  Ā  Ā  Ā  Ā  6
  • 7. 1.4.3 Standard Design Workflow of IBSĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  The first stage is design phase, where the design of IBS components are carried outĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  according to the specification stated in MS 1064. Then, the components are precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  off site, which is at the manufacturing plant according to the specified dimension andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  details. Quality-controlled of the end products was ensured through the processes ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  controlled prefabrication stage. The IBS components are then transported to the siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  from the manufacturing plant to the construction site for assembling stage. When theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  components reached the site, they will be assembled with the assistance of a craneĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  tower. Because of the precast process for components, there is less in-site work, thusĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  reduces the wastage and provide a cleaner site. Finally, the final unit is doneĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  assembling and is ready to serve the users or client.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  1.4.4 Structural Construction ProcessĀ  Ā  Before any proper planning, the construction shouldnā€™t been carried out because itĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  might caused a lot of mistakes in installation of components which will causeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  structural failure. So to ensure high efficiency and quality of installation, things likeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  method or sequence of assembly, handling method of rigging system, temporaryĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  support, joint detail method and etc. should be taken into consideration. FollowingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  are some steps to be considered during the phase of preparation:Ā  Ā  Ā  Ā  1. Check for site accessibility for the delivery ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precast elements.Ā  2. Check delivery checklist for correct type,Ā  Ā  Ā  Ā  Ā  Ā  quantity and panel specification.Ā  3. Conduct sample measurement to confirm onĀ  Ā  Ā  Ā  Ā  Ā  the accuracy of the dimension of components.Ā  4. Check the locations and conditions for lifting.Ā  Ā  Next phase will be the installation of vertical precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  components. Firstly:Ā  Ā  1. Check the positions and alignment of starterĀ  Ā  Ā  Ā  Ā  Ā  Ā  bars before installing it.Ā  2. During installation, check the stability of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  erected props before releasing hoisting cable.Ā  3. When carrying out grouting work, make sureĀ  Ā  Ā  Ā  Ā  Ā  Ā  the joint width between panels are withinĀ  Ā  Ā  Ā  Ā  Ā  Ā  allowances designed.Ā  4. The joint gaps should be consistent to allow forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  proper installation of sealant or grout toĀ  Ā  Ā  Ā  Ā  Ā  Ā  achieve high level of watertightness which canĀ  Ā  Ā  Ā  Ā  Ā  Ā  prevent water leakage.Ā  Ā  The last phase is the installation of horizontal precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  components. Checklists that need to be done are such as:Ā  Ā  1. Lifting of beam should be supported minimum at two ends.Ā  2. Secure the formwork during casting.Ā  3. Check the levelness between each component before sealing them.Ā  4. Other will be mostly the same as vertical components casting.Ā  7
  • 8. 1.5 Case StudiesĀ  Ā  1.5.1 The Bayron, Devonshire Road, SingaporeĀ  Ā  Located in Devonshire Road, Singapore, The Bayron is a private residential completedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  in 1999. It is a part 12 storey, part 15 storey apartment with a total of 96 units. 19Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  months were taken to complete the construction of this apartment.Ā Ā  Ā  An existing layout plan that uses conventional in-situ reinforced concrete structureĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  with brickwall and plastering was modified to use precast concrete instead as on-siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precasting was not possible due to site constraints.Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.14 Entrance of the Bayron ApartmentĀ  Ā  The Bayron uses precast concrete components such as precast 2-tiered columns,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precast beams, prefabricated bathroom, precast wall panel, precast staircase andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precast refuse chute. The buildability score of this apartment using precast concreteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  is 85 while the buildability score of the existing design is only 48.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  FIgure 1.15 Plan indicating precast concrete components in The BayronĀ  Ā  8
  • 9. Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.16 Elevation showing precast concrete beams and columnsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.17 Isometric view of precast column, beam and floor constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.18 Detailed section of a part of the apartmentĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.19 Precast concrete beam and floor Figure 1.20 Precast concrete beam and floorĀ Ā  slab connection (Detail A) slab connection (Detail C)Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.21 Precast concrete slab to slab connection (Detail B)Ā  Ā  9
  • 10. 1.5.2 Seri Jati Apartment, Setia AlamĀ  Ā  Seri Jati is a low cost apartment located in the vicinity of Shah Alam, Selangor. ThisĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  residence was developed for the lower and medium income citizens by the renownedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  SP Setia. Launched in the year 2012, this high density residence was completed onĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  2014. This residence offers 6 blocks in total, whereby 3 blocks are 10 storeys high andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the remaining 3 blocks are 11 storeys high. It has a total of 948 units.Ā  Ā  Ā  Ā  Figure 1.22 View of Seri Jati Apartment from the poolĀ  Ā  Seri Jati Apartment uses precast concrete system with components such as precastĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  load bearing walls,precast non-bearing walls, precast staircases and landing slabs,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precast lift core walls, precast bathroom slabs and precast air-cond ledges. It alsoĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  uses prefabricated steel trusses for the roof.Ā Ā  Ā  Floor slabs of this apartment are cast in-situ slabs. It has a total of 81.9 IBS score. TheĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  use of IBS in this apartment has reduced construction time, number of constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  workers and also cost.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.23 Image showing the construction of Setia Jati ApartmentĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 1.24 Precast load bearing walls of Setia Jati ApartmentĀ  Ā  Ā  Ā  10
  • 18. 2.7 Construction DetailsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Beam to Column & Column to Column ConnectionĀ Ā  Scale: N.T.S. Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Base Plate ConnectionĀ  Scale: N.T.S.Ā  Ā  Ā  Ā  Ā  Ā  Ā  18
  • 19. Ā  Ā  Ā  Ā  Slab to Beam ConnectionĀ  Scale: N.T.S.Ā  Ā  19
  • 20. 3. Study of Proposed IBS categories and detail of componentsĀ  3.1 Precast Concrete FrameĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.1 Precast concrete frames are installed during constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.2 Precast concrete frame during constructionĀ  Ā  Precast concrete-framed building has become one of the most commonly used IBS inĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  large structure such as industrial and institutional buildings. There are many reasonsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  why the architects and engineering nowadays preferred this method instead of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  conventional construction system.The advantage of the frame system is mainly theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  interior flexibility, as large space can be used for different functions and can be easilyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  changed or modified according to the use. The frame system on its own, forms onlyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the skeleton of the building and do not enclose the space. Therefore, infill elementsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  such as prefabricated panels or building the infill elements on site or both need to beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  put up to complete the system. The components included column, beam, slab andĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  wall.Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.3 Components of precast concrete frameĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.4 Image showing the substructure and superstructure of a 3 storey buildingĀ  Ā  The components are cast and cured in factories, transported to the construction jobĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  site, and erected as rigid components. Precasting offers many potential advantagesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  over site casting of concrete. One of the main reason is precast concrete framesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  provide a high strength, stable, durable and robust solution for any multi-storeyĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  structure. Control of the quality of materials and workmanship is generally betterĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  than on the construction job site. The erection of whole process does not only saveĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  times further more it also can take place under adverse weather conditions, whichĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  would not permit the site casting of concrete.Ā  Ā  Ā  Ā  20
  • 21. 3.2 Precast Concrete ColumnĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.5 Image above shows the corbel on the column supporting floor slabs.Ā  Ā  Precast concrete column is one of the load bearing element in the structuralĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  component of a building. To minimize the number of precast elements the columnsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  have up to 3 stories height. The columns provide with single or multiple corbels toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  support floor or roof beams.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.6 Connection of the column to the foundationĀ  Ā  A simple base detail for precast concrete columns. Four anchor bolts project from theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  top of the sitecast foundation. Nuts and washers are placed on these bolts to supportĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the column temporarily. The column, which was cast around steel dowels welded to aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  baseplate, is lowered by crane. Workers guide the column so that the anchor boltsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  come through the holes in the baseplate. Washers and nuts are added to the anchorĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  bolts on top of the baseplate. The eight nuts are used to adjust the height of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  column and to make it plumb. When this has been accomplished, the nuts areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  tightened and stiff grout is dry packed under the baseplate.Ā  Ā  Ā  Typical Connection of Precast Concrete ElementsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.7 Connection of column to columnĀ  Ā  1. Column-to-column connectionĀ  Ā  -Metal bearing plates and embedded anchor bolts are cast into the ends of theĀ Ā  columns.Ā  -After the columns are mechanically joined, the connection is grouted to provide fullĀ Ā  bearing between elements and protect the metal components from fire andĀ Ā  corrosion.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.8 Connection of column to beamĀ  Ā  2. Column-to-beam connectionĀ  -Beams are set on bearing pads on the column corbels.Ā  -Steel angles are welded to metal plates cast into the beams and columns and theĀ Ā  joint is grouted solid.Ā  Ā  Ā  Ā  Ā  Ā  Ā  21
  • 22. 3.3 Precast Concrete BeamĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.9 Drawing of L shaped beam and inverted tee beamĀ  Ā  As for our project, the beam design chosen is L-shape beam and inverted tee beam.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  The reason of selecting the type of beams is because they provide direct support forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  precast slab elements. They conserve headroom in a building by supporting slabs nearĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the bottoms of the beams, compared to rectangular beams without ledgers,where slabĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  elements must rest on top.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.10 Image showing the beam being supported by the columnĀ  Ā  Above is the indication of a cross section beams. The larger dots represent mild steelĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  reinforcing bars, and the smaller dots represent high-strength pressing strands. TheĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  broken lines show mild steel stirrups. Stirrups usually project above the top of theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  beam, to bond to a sitecast concrete topping for composite structural action.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Beam-to-Slab ConnectionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.11 Connection of floor slab to beamĀ  Ā  The hollow core slabs are placed on the bearing pads on top of each beam. Grout isĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  poured into the gap between the ends of the planks to unite loops of reinforcing thatĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  project from the tops of the beams,reinforcing bars are inserted. The end results is aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  tightly connected assembly that supports an untopped precast concrete floor or roof.Ā  Ā  Ā  Ā  Ā  22
  • 23. 3.4 Precast Concrete Floor SlabĀ  Ā  There are few types of slabs in the precast floor slab. We had chosen hollow core slabĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  as it could support a larger spans, deeper elements and it have internal longitudinalĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  voids replace much of the nonworking concrete.Ā Ā  Ā  Ā  Figure 3.12 Different types of floor slabĀ  Ā  Ā  Ā  Connections between hollow-core slabs and supporting members are made usingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  site-cast concrete fill and reinforcing steel. In addition to the concrete fill used forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  connections, a site-cast concrete topping is generally used over the slabs. The toppingĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  provides structural integration of slab units and increases the floorā€™s fire resistanceĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and sound insulation. It also functions as a leveling bed, particularly with units withĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  uneven camber. Topping, when used , is generally about 2 inches thick and reinforcedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  with welded wire reinforcement.Ā  Ā  Ā  Figure 3.13 Types of floor slab - Hollow core floor slabsĀ Ā  Ā  Ā  Ā  Ā  3.5 Precast Concrete WallĀ  Ā  Precast concrete walls provide an economical solution when compared to theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  conventional column / beam/ infill wall system. The primary advantages are speed ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  construction and elimination of wet trades.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.14 The installation of precast concrete wallsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.15 Wall panels lined the side of the construction siteĀ  Ā  Typically, the wall panels for the front and rear elevations are non-load bearing facadeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  elements. Support of these panels is achieved by the columns. The wall panels areĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  typically be designed for vertical loads due to self weight and an allowance for floorĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  loads, if applicable, in addition to horizontal loads due to external wind pressures.Ā Ā  Ā  Precast concrete wall manufactured in factory has smooth surfaces on both sides. ThusĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the wall finished such as painting or other desired textured surfaces are easily applied.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Wall panels can be easily designed to undertake both structural requirements forĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  strength and safety, as well as aesthetic and sound attenuation qualities are desired.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Speed construction and durability of finished structures are hallmarks of precast wallĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  panels.Ā  23
  • 24. Ā  3.6 Pre-cast Concrete StaircasesĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.16 Prefabricated staircase are transported to the construction siteĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Figure 3.17 Staircase is installed using the craneĀ  Ā  Ā  By using precast staircase,it will shorten the construction duration and allowsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  operational access instantly to all floor areas, also has a high quality finish gives anĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  excellent acoustic properties such as sound transfer issues that associated with steelĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and wooden staircases. It offers significant benefits during the construction phaseĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  providing rapid installation and early access for residential users.Ā  Ā  The joint of the staircases use the dry joint construction. The precast staircase will beĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  manufactured in the factory before it is brought over to site for installation. BeforeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  that, the special casting system ensures the concrete steps are produced from steelĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  mould face giving a uniform, smooth surface finish. Adjustable casting moulds enableĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  concrete stairs to be precast with rising and going profiles to suit each application.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Rapid steel mould adjustment without costly timber shuttering minimizes downtimeĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and maximizing production.Ā  Ā  Ā  3.7 Prefabricated Steel Framing Roof TrussĀ  Ā  Prefabricated steel framing roof truss are flexible to work with any design. It is usually moreĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  expensive than wooden trusses, but they do last a lot longer than timber and require veryĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  little maintenance. Steel trusses deliver multiple benefits to construction project: ForĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  instance, they donā€™t need chemical treatments to maintain the frame; are not subject toĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  insect infestations; light weight, allowing easy and quick installation on site . Beside that,Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  steel framing can also be recycled easily. However, steel frame roof trusses require more skillĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  on the installation.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  24
  • 25. 4. Model Construction SequenceĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  1. Pad footings are constructed as the foundation of the apartment.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  2. Ground beams are placed and are supported by the pad footings.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  3. Precast hollow core concrete floor slabs are laid on top of the ground beamĀ  to act as the floor for ground level.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  4. Precast concrete columns are installed in the apartment.Ā  Ā  Ā  Ā  Ā  25
  • 26. Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  5. Precast concrete wall panels of different sizes are placed into the apartmentĀ  according to the plan.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  6. Precast concrete staircase and landing are installed into the apartment.Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  7. First floor precast concrete beams are placed on the columns.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  8. First floor columns are installed on top of the first floor columns. Step 3 to step 7 areĀ  repeated for first floor and second floor.Ā  Ā  Ā  Ā  Ā  Ā  26
  • 27. Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  9. Precast ceiling slabs are placed onto second floor beams.Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  10.Prefabricated steel trusses are installed onto ceiling precast concrete beams.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  11.Steel purlins are mounted on the steel trusses.Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  12.Roofing materials are fixed onto the steel purlins.Ā  Ā  27
  • 28.
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  • 33.
  • 34. 6. IBS Score CalculationĀ  Ā  1) Construction areaĀ  Ā Ā  (i) Ground floor areaĀ  Ā  = 94 m2Ā  (ii) First floor areaĀ  = 94 m2Ā  (iii) Second floor areaĀ  Ā  = 94 m2Ā  (iv) Roof areaĀ  = 94 m2Ā  Ā Ā  Total Construction areaĀ  = 376 m2Ā  Ā Ā  2) Structural SystemsĀ  Ā Ā  (i) Beams:Ā  Precast concrete beamsĀ  (ii) Columns:Ā  Precast concrete columnĀ  (iii) Floor slab:Ā  Precast concrete floor slabĀ  (iv) Roof truss:Ā  Ā  Prefabricated steel roof trussĀ  Ā Ā  3) Wall SystemĀ  Ā Ā  (i) Internal wall:Ā  Precast concrete panelĀ  (ii) External wall:Ā  Precast concrete panelĀ  Ā Ā  4) Other simplified construction solutionsĀ  Ā Ā  (i) Beams: Less than 50% complies with MS 1064 Part 10: 2001Ā  Columns: 84.6% complies with MS 1064 Part 10: 2001Ā  Walls: Less than 50% complies with MS 1064 Part 10: 2001Ā  Floor Slabs: Less than 50% complies with MS 1064 Part 10: 2001Ā  Doors: 100% complies with MS 1064 Part 4: 2001Ā  Windows: 100% complies with MS 1064 Part 5: 2001Ā  Ā Ā  (ii) Repetition of floor to floor height = 100%Ā  Horizontal repetition of structure = 100%Ā  Vertical repetition of structure = 100%Ā  Ā  Ā  Ā  Ā  Ā  Ā Ā  ELEMENTSĀ  AREA(m2 ) orĀ  Length(m)Ā  Ā Ā  COVERAGEĀ  IBSĀ  FACTOR(1)Ā  Ā Ā  IBS SCOREĀ  Part 1: StructureĀ  ElementsĀ  Ā Ā  Ā Ā  Ā Ā  Ā Ā  Precast beams + PrecastĀ  columns + PrecastĀ  concrete slab - GroundĀ  floor areaĀ  Ā Ā  94 m2Ā  (94/376)Ā  = 0.25Ā  Ā Ā  1.0Ā  0.25 x 1.0 x 50Ā  = 12.5Ā  Precast beams + PrecastĀ  columns + PrecastĀ  concrete slab - FirstĀ  floor areaĀ  Ā Ā  94 m2Ā  (94/376)Ā  = 0.25Ā  Ā Ā  Ā Ā  1.0Ā  0.25 x 1.0 x 50Ā  = 12.5Ā  Precast beams + PrecastĀ  columns + PrecastĀ  concrete slab - SecondĀ  floor areaĀ  Ā Ā  94 m2Ā  (94/376)Ā  = 0.25Ā  Ā Ā  Ā Ā  1.0Ā  0.25 x 1.0 x 50Ā  = 12.5Ā  Roof truss using prefabĀ  metal roof truss - RoofĀ  areaĀ  Ā Ā  94 m2Ā  (94/376)Ā  = 0.25Ā  Ā Ā  1.0Ā  0.25 x 1.0 x 50Ā  = 12.5Ā  Total Part 1Ā  376 m2Ā  1.0Ā  Ā Ā  50Ā  Ā  Ā  Ā Ā  ELEMENTSĀ  AREA(m2 )Ā  orĀ  Length(m)Ā  Ā Ā  COVERAGEĀ  IBSĀ  FACTOR(1)Ā  Ā Ā  IBS SCOREĀ  Part 2: Wall SystemĀ  Ā Ā  Ā Ā  Ā Ā  Ā Ā  External wall usingĀ  precast concrete panelĀ  425.1 m2Ā  (425.1/1019.7)Ā  = 0.42Ā  1.0Ā  0.42 x 1.0 x 20Ā  = 8.4Ā  Internal wall usingĀ  precast concrete panelĀ  594.6 m2Ā  (594.6/1019.7)Ā  = 0.58Ā  1.0Ā  0.58 x 1.0 x 20Ā  = 11.6Ā  Total Part 2Ā  1019.7 m2Ā  1.0Ā  Ā Ā  20Ā  32
  • 35. Ā  Ā Ā  ELEMENTSĀ  AREA(m2 ) orĀ  Length(m)Ā  Ā Ā  COVERAGEĀ  IBSĀ  FACTOR(1)Ā  Ā Ā  IBS SCOREĀ  Part 3: Other simplifiedĀ  construction solutionsĀ  Ā Ā  Ā Ā  Ā Ā  Ā Ā  Column sizes followĀ  MS1064 Part 10: 2001Ā  Ā Ā  84.6%Ā  Ā Ā  4Ā  Door sizes follow MS1064Ā  Part 4: 2001Ā  Ā Ā  100%Ā  Ā Ā  4Ā  Window sizes followĀ  MS1064 Part 4: 2001Ā  Ā Ā  100%Ā  Ā Ā  4Ā  Repetition of floor toĀ  floor heightĀ  Ā Ā  100%Ā  Ā Ā  2Ā  Horizontal repetition ofĀ  structural floor layout (>Ā  2 storeys)Ā  Ā Ā  100%Ā  Ā Ā  2Ā  Vertical repetition ofĀ  structural floor layout (>Ā  2 storeys)Ā  Ā Ā  100%Ā  Ā Ā  2Ā  Total Part 3Ā  Ā Ā  Ā Ā  Ā Ā  18Ā  Ā  Ā  IBS CONTENTS SCORE OF PROJECĀ  Total Part 1 + Total Part 2 + Total Part 3Ā  = 50 + 20 + 18Ā  = 88Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Conclusion:Ā  Ā  In conclusion, the IBS score we calculated is 88% which is considering high, which reflectsĀ  that the construction if carried out effectively and it achieved most of the features of IBS.Ā  Ā  In IBS, precast concrete building is a very efficient construction method but without properĀ  management and planning since the stage of designing until the sealing and grouting of gaps,Ā  many defects might happen in future such as water leakage and cracking of some part of theĀ  components.Ā  Ā  After analysing the types of IBS applied in the apartment building, we are able to develop aĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  better understanding on the characteristics of each structural components and how it affectsĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  the IBS score.Ā Ā  Ā  We are then able to understand that IBS actually brings a lot of advantages to theĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  construction process such as a cleaner construction site, less wastage, faster completion ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  work and etc. which resulted a lower total construction cost.Ā Ā  Ā  Thanks to this project, we learnt that IBS is a very good method to carry out a constructionĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  and it has become a commonly used method for construction in Malaysia due to the limitedĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  boundary of site condition and limited time to finish a project. But we have to be alert ofĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  every single details in the process of construction and must always remember that, donā€™t letĀ  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  this system restrict our mind from exploring the designs of a building.Ā  Ā  Ā Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  Ā  33
  • 36. Reference list: 1. Industrialised building system (IBS). (2017, September 27). Retrieved October 08, 2017, from https://en.wikipedia.org/wiki/Industrialised_building_system_(IBS) 2. ė§ˆ ģ“ķ™˜ Follow. (2014, July 04). Group Assignmentļ¼šIBS System. Retrieved October 08, 2017, from https://www.slideshare.net/x3HwaN/group-assignmentibs-system 3. Concrete masonry unit. (2017, September 30). Retrieved October 08, 2017, from https://en.wikipedia.org/wiki/Concrete_masonry_unit 4. Ibs Complete. (n.d.). Retrieved October 08, 2017, from https://www.scribd.com/doc/21794505/Ibs-Complete 5. Concrete Frame Construction | Concrete Frame Structures. (n.d.). Retrieved October 08, 2017, from http://www.understandconstruction.com/concrete-frame-structures.html 6. History Of Ibs In Malaysia Construction Essay. (n.d.). Retrieved October 08, 2017, from https://essays.pw/essay/history-of-ibs-in-malaysia-construction-essay-68039 7. Bhd, I. M. (1970, January 01). IBS Modular. Retrieved October 08, 2017, from http://ibsmodular.blogspot.my/ 8. Abhishek Gupta, Working Follow. (2015, April 03). PreCast Construction. Retrieved October 08, 2017, from https://www.slideshare.net/shekhu001/precast-construction 9. Precast Concrete Frame Buildings Design Guide. (n.d.). Retrieved October 08, 2017, from https://www.scribd.com/doc/51059215/Precast-Concrete-Frame-Buildings-Design-Guide 10. Experimental study of a new beam-to-column connection for precast concrete frames under reversal cyclic loading. (n.d.). Retrieved October 08, 2017, from http://journals.sagepub.com/doi/abs/10.1177/1369433216630122 11. Precast Wall Connections, Precast Walls, Precast Frames. (n.d.). Retrieved October 08, 2017, from http://www.oreillyconcrete.com/products/precast-walls/precast-wall-connection-details/#prettyPh oto[postimages]/5/ 12. (n.d.). Retrieved October 08, 2017, from http://www.swiftseal.com/construction%20joints.html 13. Industrialised building systems in Malaysia. (2006). Malaysia: CIDB. 34