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INDUSTRIAL AUTOMATION
SERVICE CAPABILITIES




               Core Expertise in Manufacturing, Automation &
                                                  Technology
Axcend - A Glimpse
   Global Business Entity Focusing on Manufacturing IT Domain
   Corporate DNA - Industrial Automation & Industrial IT
   Joint Venture with a leading North American IT Business Group - Acrodex
   Amongst the first few globally, to have been benchmarked with CMMi Level
    3 & ISO 9001:2000 for Industrial Automation, IT & their converging hybrid
    processes
   Serving Clients Since 2001: 50+ Customers, 100+ Projects & 120+ Employees
   Serving >10 Fortune 500 customers
   Implementation Partners for Leading Vendors
       QAD - ERP Solutions
       Siemens PLM - PLM & DM Solutions
Why Axcend?
 Worked with 8 out of the top 10 global Automation OEM’s in the world
 One of the few companies in the world to achieve CMMi level 3 for the
  hybrid processes of IA & IT
 Leveraged with common experiences from shared challenges throughout a
  multitude of industries

   Demonstrated experience in international project execution
 Platform-neutral approach & demonstrated experience with leading
  automation platforms

   Ability to handle & deliver point solutions & end-to-end services

   Operational efficiency to ensure highest measures of performance such as
    project delivery, adherence to budget & making it first time right
Manufacturing IT Landscape
    PLM / DM                            ERP / MES / EAM / IA                                                        MI / DM


                                                             Localizations
                                           Extended                              Compliance
                                           Financials



                                                                                                 Demand
                                                         Multi-national,                        Management
                           Supplier                        Multi-site
                         Relationship                      Financials
                        Management

                                                                                 Forecasting
                                                                QAD                                   Customer
                                                                                                     Relationship
                                          Procurement         Analytics                              Management
                                                                                    Order
                                                                                 Management
                          Supply Chain
                           Planning &
                           Execution
                                               Product              Mfg.                          Advanced
                                                Data                Planning &                   Order
                                             Management             Execution                  Management




                                          Enterprise Asset            Advanced Planning &
                                              Management                  Execution




     Real-Time Connectivity & Plant Control Services
Business Offerings




             Manufacturing Execution System
              Enterprise Asset Management
                 Industrial Automation
Manufacturing Environment - Industrial OEM’s


                         Enterprise


                 Operations
                Management


        Process
      Management



       Plant
      Control
Industrial Automation Service Offerings
                                 HISTORIAN



                    Enterprise
                                               MANUFACTURING
                                               EXECUTION SYSTEM

            Operations
           Management                                       DCS
                                                             Control Applications Development
                                                             System Migration & Up-gradation
   Process                                                   Advanced Reports
 Management                                                  Installation & Commissioning


                                                                              PLC
                                                                               PLC Application Development
                                                                               PLC Integration
  Plant
                                                                               PLC Migration & Up-gradation
 Control                                                                       Installation & Commissioning


                                                                         SCADA
                                                                          SCADA Developing Application
                                                                                Graphic Generation
                                                                                 Recipe
 NETWORK                                                                         Alarm
 COMMUNICATION                                                                   Trend
                                                                                 Data Logging
                                                                                 Reports generation
                                  HMI
                                   Software Development -
                                  Operator Terminal Application
Automation Systems
Customer Focus




                 Automation
                   OEMs
Automation Project Lifecycle
  PROJECT INITATION


                                            Project Management Plan



                                              Requirement Analysis


                                Design                                 Development

      PROJECT
     EXECUTION        Factory Acceptance Testing                         Testing


                                           Installation & Commissioning


                                             Site Acceptance Testing


                                                   Maintenance



                           Change Management


                                         PROJECT CLOSURE
Business Engagement Models
   PROJECT INITATION


                                             Project Management Plan



                                               Requirement Analysis


                                   Design                             Development

       PROJECT
      EXECUTION          Factory Acceptance Testing                     Testing


                                            Installation & Commissioning


                                              Site Acceptance Testing


                                                   Maintenance


                                Change Management


                                            PROJECT CLOSURE



       ONSHORE         OFFSHORE                HYBRID MODEL                PROJECT PHASES

                                    LEGEND
Governance Structure
                                                            Responsibilities
                                                                        Responsibilities


 SENIOR
       SENIOR        Axcend                    Client       • Define strategic objectives
 MANAGAMENT
   MANAGAMENT
 LAYER              Executive                Executive      • Ensure management support
                                                            • Act as final issue escalation point
      LAYER



PROGRAM                                                     • Monitor streamlined service delivery
      PROGRAM
MANAGEMENT            Axcend                  Client        • Single client interface for account
    MANAGEMENT
LAYER            Program Manager         Program Manager      issues
                                                            • Manage & grow the relationship
      LAYER


                     Onsite & Offshore Project Teams
                                                            • Plan & track projects
                                                            • Assist in resource (re)allocation
 PROJECT                Project Delivery In Charge          • People Management
      PROJECT
 MANAGEMENT                                                 • Follow quality system
   MANAGEMENT
 LAYER                                                      • Common day-to-day issues
      LAYER      Axcend Project            Client Project
                     Lead                      Lead
                                                                   Quality
                           Project Engineers                       Team
Benefits of Offshoring


   Improved cost management controls

   Time zone advantage

   Ensures productivity

   Proven model for quality practices

   Meeting ‘On-Demand’ load for customers

   Assisting customers to focus on their core business
Returns Thru’ Offshoring
                                            Engagement Time Vs. ROI
        6

        5

        4

        3

        2

        1

        0   1   2   3      4        5   6   7     8     9

                    Return on Investment
                               (In $)
Keys To Success



  Top - Down Driven Approach

  Long Term Commitment

  Willingness for a Learning Curve

  Ability to Understand Different Culture
Case Study
                                                                                           Industry: Pulp & Paper


                                              Complete Automation of Pulp Mill
Client Profile
Engineering MNC

Issues Faced by the Client
The end client intended to automate the paper making process in order to monitor & control all
the operations form a centralized location.
Axcend Solution
  Axcend facilitated professional assistance to develop an application that provided the following
 functionalities;
  Monitoring & Control Features
  Display Services
  Report Generation
  Real-Time Data Processing
Business Benefits
  Totally automated plant improved productivity, efficiency & product quality
  Plant data on finger tips that improves monitoring & analysis capabilities
  Flexibility in plant operations
Case Study
                                                                                               Industry: Oil & Gas

                                            Power System Monitoring & Control
Client Profile
MNC serving the Oil & Gas Industry
Issues Faced by the Client
 The client had received a major project from the oil sector for turnkey execution of sub-station
 systems. Due to critical timely needs the client was looking for professional system integrators.
Axcend Solution
 Engineering development for the application with MicroSCADA Pro to monitor & control the sub-
station systems that provided a connectivity to numerical relays through IEC 61850 protocol for data
acquisition & control
 Numerical relays were configured as field data points that mapped the addresses and logic
developed for interlocks
 Logic for connectivity to relays was developed in the SCADA
 Developed screens for Mimics, Trends, Communication configuration, Alarms, etc
Business Benefits
 Accurate monitoring & control of the sub-station
 Cost effective system by eliminating RTUs, Transducers and separate instrument
transformers
 One of the first integrated power plant systems using IEC 61850 protocol through
numerical relay communication
Case Study
                                                                                                             Industry: Power

                                                  Alarm & Event Management

Client Profile
 A Leading Power Distribution MNC
Issues Faced by the Client
Multiple information from the substation was in
isolation. The client intended to have an integrated       Node 1      Node 2        Node 3         Node 4          Node n
approach for alarm management.
Axcend Solution                                               Redundant network of RTU’s on MB300Fiber
                                                                                                             Link

 An integrated approach to provide Alarm & Event
Management solution based on ABB – Enterprise
Historian was architected
 Centralized alarm & events station with capability to   HMI 1       HMI 2       Alarms & Event Enterprise Historian
view multiple information
Business Benefits
 Data collection from multiple networks
 Automated reports distribution
                                                                              Clients: Data Direct & &
                                                                                 Clients: Data Direct
 Provision of Historical & Real time trends                                  Display TrendsTrends
                                                                                     Display
 Integration of plant data to SAP
Case Study
                                                                             Industry: Power


                                         Multi - Vendor Connectivity HVAC System

Client Profile
Engineering MNC
Issues Faced by the Client
The client had imported multiple industrial networks for
various utility systems and was challenged with integration
of information.
Axcend Solution
 Connectivity with multi vendor platforms with minimal
external hardware
 ASCII communication between the two carrier machines
was facilitated to meet the requirement.
 Data garnering at a single point from multi
locations/devices/platforms
Business Benefits
 System design with minimized hardware and minimal
maintenance
 Complete monitoring & control at one point without any changes
in the existing system
Team Profile
                  40 Member Team with Average Experience of 3+
                   Years
                      Business Unit Head - 10+ years industry experience
                      Project Lead - 5+ years industry experience
                      Sr. Application Engineers - 4+ years industry experience
                      Application Engineers - 2+ years industry experience
                  Projects Executed from offshore as well as onsite
                  Expertise in Software Development for DCS /
                   PLC / SCADA / HMI Technologies
                  Experienced in Presales Support, Client
                   Interaction, etc.
Axcend Clientele
         Axcend had the opportunity to implement solutions for:




             National Thermal Power Corporation




                     DCM Shriram Industries




Behr                                Rashtriya Chemicals & Fertilizers
WWW.AXCEND.COM




  Thank You…

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Industrial Automation Services

  • 1. INDUSTRIAL AUTOMATION SERVICE CAPABILITIES Core Expertise in Manufacturing, Automation & Technology
  • 2. Axcend - A Glimpse  Global Business Entity Focusing on Manufacturing IT Domain  Corporate DNA - Industrial Automation & Industrial IT  Joint Venture with a leading North American IT Business Group - Acrodex  Amongst the first few globally, to have been benchmarked with CMMi Level 3 & ISO 9001:2000 for Industrial Automation, IT & their converging hybrid processes  Serving Clients Since 2001: 50+ Customers, 100+ Projects & 120+ Employees  Serving >10 Fortune 500 customers  Implementation Partners for Leading Vendors  QAD - ERP Solutions  Siemens PLM - PLM & DM Solutions
  • 3. Why Axcend?  Worked with 8 out of the top 10 global Automation OEM’s in the world  One of the few companies in the world to achieve CMMi level 3 for the hybrid processes of IA & IT  Leveraged with common experiences from shared challenges throughout a multitude of industries  Demonstrated experience in international project execution  Platform-neutral approach & demonstrated experience with leading automation platforms  Ability to handle & deliver point solutions & end-to-end services  Operational efficiency to ensure highest measures of performance such as project delivery, adherence to budget & making it first time right
  • 4. Manufacturing IT Landscape PLM / DM ERP / MES / EAM / IA MI / DM Localizations Extended Compliance Financials Demand Multi-national, Management Supplier Multi-site Relationship Financials Management Forecasting QAD Customer Relationship Procurement Analytics Management Order Management Supply Chain Planning & Execution Product Mfg. Advanced Data Planning & Order Management Execution Management Enterprise Asset Advanced Planning & Management Execution Real-Time Connectivity & Plant Control Services
  • 5. Business Offerings Manufacturing Execution System Enterprise Asset Management Industrial Automation
  • 6. Manufacturing Environment - Industrial OEM’s Enterprise Operations Management Process Management Plant Control
  • 7. Industrial Automation Service Offerings HISTORIAN Enterprise MANUFACTURING EXECUTION SYSTEM Operations Management DCS  Control Applications Development  System Migration & Up-gradation Process  Advanced Reports Management  Installation & Commissioning PLC  PLC Application Development  PLC Integration Plant  PLC Migration & Up-gradation Control  Installation & Commissioning SCADA  SCADA Developing Application  Graphic Generation  Recipe NETWORK  Alarm COMMUNICATION  Trend  Data Logging  Reports generation HMI  Software Development - Operator Terminal Application
  • 9. Customer Focus Automation OEMs
  • 10. Automation Project Lifecycle PROJECT INITATION Project Management Plan Requirement Analysis Design Development PROJECT EXECUTION Factory Acceptance Testing Testing Installation & Commissioning Site Acceptance Testing Maintenance Change Management PROJECT CLOSURE
  • 11. Business Engagement Models PROJECT INITATION Project Management Plan Requirement Analysis Design Development PROJECT EXECUTION Factory Acceptance Testing Testing Installation & Commissioning Site Acceptance Testing Maintenance Change Management PROJECT CLOSURE ONSHORE OFFSHORE HYBRID MODEL PROJECT PHASES LEGEND
  • 12. Governance Structure Responsibilities Responsibilities SENIOR SENIOR Axcend Client • Define strategic objectives MANAGAMENT MANAGAMENT LAYER Executive Executive • Ensure management support • Act as final issue escalation point LAYER PROGRAM • Monitor streamlined service delivery PROGRAM MANAGEMENT Axcend Client • Single client interface for account MANAGEMENT LAYER Program Manager Program Manager issues • Manage & grow the relationship LAYER Onsite & Offshore Project Teams • Plan & track projects • Assist in resource (re)allocation PROJECT Project Delivery In Charge • People Management PROJECT MANAGEMENT • Follow quality system MANAGEMENT LAYER • Common day-to-day issues LAYER Axcend Project Client Project Lead Lead Quality Project Engineers Team
  • 13. Benefits of Offshoring  Improved cost management controls  Time zone advantage  Ensures productivity  Proven model for quality practices  Meeting ‘On-Demand’ load for customers  Assisting customers to focus on their core business
  • 14. Returns Thru’ Offshoring Engagement Time Vs. ROI 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 Return on Investment (In $)
  • 15. Keys To Success  Top - Down Driven Approach  Long Term Commitment  Willingness for a Learning Curve  Ability to Understand Different Culture
  • 16. Case Study Industry: Pulp & Paper Complete Automation of Pulp Mill Client Profile Engineering MNC Issues Faced by the Client The end client intended to automate the paper making process in order to monitor & control all the operations form a centralized location. Axcend Solution  Axcend facilitated professional assistance to develop an application that provided the following functionalities;  Monitoring & Control Features  Display Services  Report Generation  Real-Time Data Processing Business Benefits  Totally automated plant improved productivity, efficiency & product quality  Plant data on finger tips that improves monitoring & analysis capabilities  Flexibility in plant operations
  • 17. Case Study Industry: Oil & Gas Power System Monitoring & Control Client Profile MNC serving the Oil & Gas Industry Issues Faced by the Client The client had received a major project from the oil sector for turnkey execution of sub-station systems. Due to critical timely needs the client was looking for professional system integrators. Axcend Solution  Engineering development for the application with MicroSCADA Pro to monitor & control the sub- station systems that provided a connectivity to numerical relays through IEC 61850 protocol for data acquisition & control  Numerical relays were configured as field data points that mapped the addresses and logic developed for interlocks  Logic for connectivity to relays was developed in the SCADA  Developed screens for Mimics, Trends, Communication configuration, Alarms, etc Business Benefits  Accurate monitoring & control of the sub-station  Cost effective system by eliminating RTUs, Transducers and separate instrument transformers  One of the first integrated power plant systems using IEC 61850 protocol through numerical relay communication
  • 18. Case Study Industry: Power Alarm & Event Management Client Profile A Leading Power Distribution MNC Issues Faced by the Client Multiple information from the substation was in isolation. The client intended to have an integrated Node 1 Node 2 Node 3 Node 4 Node n approach for alarm management. Axcend Solution Redundant network of RTU’s on MB300Fiber Link  An integrated approach to provide Alarm & Event Management solution based on ABB – Enterprise Historian was architected  Centralized alarm & events station with capability to HMI 1 HMI 2 Alarms & Event Enterprise Historian view multiple information Business Benefits  Data collection from multiple networks  Automated reports distribution Clients: Data Direct & & Clients: Data Direct  Provision of Historical & Real time trends Display TrendsTrends Display  Integration of plant data to SAP
  • 19. Case Study Industry: Power Multi - Vendor Connectivity HVAC System Client Profile Engineering MNC Issues Faced by the Client The client had imported multiple industrial networks for various utility systems and was challenged with integration of information. Axcend Solution  Connectivity with multi vendor platforms with minimal external hardware  ASCII communication between the two carrier machines was facilitated to meet the requirement.  Data garnering at a single point from multi locations/devices/platforms Business Benefits  System design with minimized hardware and minimal maintenance  Complete monitoring & control at one point without any changes in the existing system
  • 20. Team Profile  40 Member Team with Average Experience of 3+ Years  Business Unit Head - 10+ years industry experience  Project Lead - 5+ years industry experience  Sr. Application Engineers - 4+ years industry experience  Application Engineers - 2+ years industry experience  Projects Executed from offshore as well as onsite  Expertise in Software Development for DCS / PLC / SCADA / HMI Technologies  Experienced in Presales Support, Client Interaction, etc.
  • 21. Axcend Clientele Axcend had the opportunity to implement solutions for: National Thermal Power Corporation DCM Shriram Industries Behr Rashtriya Chemicals & Fertilizers