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Direct Drive Motor DD 
www. i n t e l l i g e n t a c t u a t o r. c o m
The Direct Drive Motor is a rotary actuator that directly drives a rotary table with a 
motor without using any speed reducing mechanism such as a belt or reduction gears. 
Eliminating the speed reducing mechanism translates to high speed and excellent 
response, while the compact actuator lets you reduce the size of your equipment. 
Features 
1 High Torque, High Payload 
The compact actuator can generate high torque, generating a maximum instantaneous torque of 25.2 N•m. 
Based on a rectangular solid shape of 200 mm x 200 mm in size, an object weighing up to 90 kg can be rotated. 
200 mm 200 mm 
MAX25 gkg 
RCS2-RTC12L (reduction ratio 1/30) 
200 mm 200 mm 
MAX kg 
DD-T18S 
2 High Speed/High Acceleration/Deceleration 
High torque enables high-speed positioning at a maximum speed of 1800 deg/s. 
Shorter positioning time means shorter cycle time of your equipment, resulting in greater productivity. 
<Comparison of Cycle Times> 
Operating conditions: When a work part weighing 100 g is placed on an aluminum disc of 300 mm in diameter and 
6 mm in thickness and rotated by 180 deg. 
RCS2-RTC12L 0.5 sec. 
DD-T18S 
Approx. 
50% 
ø 300 mm 
0.25 sec. shorter t 6 mm 
1 
High Speed, High Payload, Easy to Adjust, Introducing a Direct Drive Motor Achieving Allowable moment of i n ertia 
0.17 kg•m² 
Allowable moment of inertia 
0.60 kg•m²
3 Compact Size 
Measuring 180 mm in width, 180 mm in depth and 53 mm in height, the 
actuator is fairly compact in size. As it can be installed even in a small 
space, you have a greater degree of freedom designing your equipment. 
< 70 mm slimmer than the RTC12L type > 
70mm 180 
4 Index Type or Multi-rotation Absolute Type Can be Selected 
The Direct Drive Motor comes in the index type having an 
operating range of 0 to 359.999 deg and the multi-rotation 
absolute type having an operating range of ±9999 deg. 
Neither type requires a home return, meaning that once 
the power has been turned on, the actuator can move 
directly from the current position. The index type does not 
need an absolute battery. 
5 Positioner or Program Type Controller Can be Selected 
The controller can be selected from [A] positioner type: 
dedicated to 1-axis, easy operation and affordable price, 
and [B] program type: operable up to 8-axis. 
Please choose according to the configuration or use 
application. 
Application Examples 
180 
53 
233mm 180mm 
RCS2-RTC12L DD-T18S 
Range of operation 
Home return 
Unlimited rotations 
Absolute battery 
Index type 
0 to 359.999 deg 
Not required 
Yes 
Not required 
Multi-rotation absolute type 
±9999 deg 
Not required 
No 
Required 
2 
and Compact! 
High Cost Performance. 
Index table 
<Small board inspection system> 
Positioner type <SCON-CA> Program type <XSEL> 
Work part transfer 
<Transfer of parts from conveyor to conveyor> 
Multi-rotation operation 
<Transfer of electronic components>
DD T2 
Index type 
Multi-rotation absolute type 8.4 25.2 
Legend ➀ Encoder type ➁ 
Cable length 
CAD drawings can be downloaded 
from the website. www.intelligentactuator.com 
DD-T18S Direct Drive Motor 
Actuator width: 180mm Slim type 
Model/Specification 
Common Specifications Run-out of Output Shaft 
Dimensional Drawing 
ø200±0.05 
6-M5, eective depth 5 
(equally distributed) 
ø102±0.1 
2-ø6H7 
Motor 
connector 
Encoder 
connector 
Top cover 
xing screw 
(ø110) 
3 
Detail view of D 
Model 
Specication 
Items 
T18S 200 360 
Range of 
operation 
Series Type Encoder 
type 
Motor 
wattage 
Applicable 
controller 
Cable 
length 
200 : 200W 360 : 360 deg T2 : SCON-CA 
XSEL-P/Q 
XSEL-R/S 
AM : Multi-rotation 
absolute type 
N : None 
S : 3m 
M : 5m 
A I : Index type 
X : Specied length 
Drive system 
Positioning repeatability 
Dynamic allowable load moment (Note 2) 
Encoder resolution 
Allowable thrust load (Note 2) 
Base 
Compatible controller 
Cable length 
Ambient operating temperature/humidity 
Direct Drive Motor 
± 0.0055 deg 
80 N•m 
131072 (17bit/rev) 
3400 N 
Aluminum 
T2: SCON-CA XSEL-P/Q/R/S 
N: None, S: 3 m, M: 5 m, X : Specied length (Note 3) 
0 to 40°C, 20 to 85% (Non-condensing) 
Mass 5 kg 
Thrust (axial) run-out 
(no load): 30 m 
0.6 0.001984 
Radial run-out 
(no load): 30 m 
2-M4, eective depth 8 
180 
160±0.1 
55° 
160±0.1 
180 
(500) 
Ground tap 
(distance between cable junctions) 
32 or less 
94 
5 
ø11 
(500) 
2ø4H7, eective depth 3 
(equally distributed) 
ø180 
110 0 (h7) 
ø95 
C0.5  0.03  
ø20.5 
12±1 
48.15 
23 
50 
A 
D 
ø120 
0.03 A 
53±0.1 
-0.035 
A 
Applicable Controller Specification 
Applicable controllers Max. number of Operating method Power supply voltage 
controlled axes 
SCON-CA 
XSEL-P/Q/R/S 
1-axis 
8-axes 
Positioner 
Program 
200VAC Single-phase 
200VAC Three-phase 
(Note 1) The maximum speed may not be reached if the moving distance is short. 
(Note 2) Assuming that the actuator is operated 24 hours a day at the rated rpm 
and smooth operation without shock, the actuator will reach its life in 
ve years based on this load. 
(Note 3) The maximum cable length is 30 m. Specify a desired length in meters. 
(Example: X08 = 8m) 
Caution 
Model number Encoder type 
Motor wattage 
(W) 
Range of 
operation 
(deg) 
Speed (Note 1) 
(deg/s) 
Rated torque 
(N•m) 
Maximum 
instantaneous 
torque (N•m) (*) 
Allowable load 
inertia (kg•m²) 
Rotor inertia 
(kg•m²) 
DD-T18S- ➀ -200-360-T2- ➁ 200 360 1 to 1800 
(*) The value when installed on an IAI rated heat dissipating plate. (Please see the manual for further details.) 
120 ± 2 
3 
DD Direct Drive Motor
■ Model Number of Positioner Single-axis Type SCON-CA 
CA A 2 
Power-supply 
voltage 
200S 
Series Type Motor type Encoder type Options 
I/O type 
SCON 
I/O cable length 
200S 
For 200-watt motor 
(DD motor only) 
A Absolute specication I 
M 
Index absolute type 
Multi-rotation absolute type 
■ Model Number of Programmable Multi-axis Type XSEL 
(Specs for axis 1) (Specs for axis 2~8) 
Series Type Options Options 
Number of Motor type Encoder type Motor type Encoder type 
connected axes 
XSEL 
A Absolute specication I 
200 For 200-watt motor 
M 
Index absolute type 
Multi-rotation absolute type 
P 
Q 
R 
S 
6-axis type 
6-axis global type 
8-axis type 
8-axis global type 
1 
8 
1 axis 
8 axes 
A A 
(The P/Q type can accommodate up to 6 axes.) 
For the remaining part 
of the model number, 
see the general catalog. 
A single controller can operate multiple actuators other than 
the DD motor (single-axis robot, ROBO Cylinder) at the same 
time. For details on actuators other than the DD motor that 
can be connected, refer to the page listing the XSEL model 
numbers in the general catalog. 
Caution 
* Because the driver for the SCON-CA for DD motors is larger than 
the regular 200-watt type, the motor type will be 200S. 
Controller Model Numbers 
The controller may be selected from the two models described below. 
System Conguration 
■ When the SCON controller is connected 
Motor Cable 
Model number: CB-X-MA  
■ When the XSEL controller is connected 
I/O at cable 
Model number: CB-PAC-PIO020 
Standard 2 m 
SCON-CA 
Teaching pendant 
Model number: CON-PTA-C 
CON-PDA-C 
CON-PGAS-C 
PC 
PLC 
(To be supplied by the customer) 
* Be sure to use a noise filter on the power supply. 
(For recommended models, see the general catalog.) 
PLC 
(To be supplied by the customer) 
Encoder cable 
Model number: CB-X3-PA  
PC software 
RS232 connection type 
Model number: RCM-101-MW 
USB connection type 
Model number: RCM-101-USB 
Regenerative resistor unit 
Model number: REU-2 
Main power supply 
Regenerative resistor unit 
Model number: REU-2 
Comes with the actuator 
Motor Cable 
Model number: CB-X-MA  
Comes with the actuator 
Main power supply 
Single-phase 200 VAC 
Field network 
(For details, see the general catalog.) 
Option 
Comes with the actuator 
Comes with the controller 
Comes with the actuator Option 
Option 
Option 
Comes with the controller 
I/O at cable 
Model number: CB-X-PIO020 
Standard 2 m 
XSEL 
Teaching pendant 
Model number: SEL-T 
PC 
Option 
* Be sure to use a noise filter on the power supply. 
(For recommended models, see the general catalog.) 
PC software 
RS232 connection type 
Model number: IA-101-X-MW 
USB connection type 
Model number: IA-101-X-USBMW 
SEL-TD 
Single-phase 200 VAC 
Three-phase 200 VAC 
Option 
Option 
Option 
Field network 
(For details, see the general catalog.) 
Encoder cable 
Model number: CB-X3-PA  
* See page 5 to nd out 
how many regenerative 
resistor units are needed. 
* See page 5 to nd out 
how many regenerative 
resistor units are needed. 
4 
DD Direct Drive Motor
Notes 
■ Installation 
Installation Orientation 
Do not install it in a vertical position or hung on the ceiling. 
Positioning hole for DD motor 
2-ø4, reamed hole, through 
■ Operation Types 
Two operation types can be selected to suit specic operating conditions. 
Check the features of the dierent types of DD motors and other notes before use. 
Operation type 
Controller type 
Operation range 
Maximum travel per travel command 
Innite rotation 
Home return 
Absolute battery 
SCON-CA XSEL 
When the XSEL index type travels more than 180° from the current position, it rotates in a direction that requires a shorter travel to 
reach the target position. Therefore, please note that the direction of rotation changes according to the current position and travel. 
If you want to specify the direction of travel, use the SCON-CA. 
The index type can be rotated in a given direction innitely, but it actually cannot continue to rotate in the same direction without 
stopping, like a regular motor does, because the maximum travel distance per command from the XSEL controller is 180°. 
If you want to allow the motor to rotate continuously, use the SCON-CA. 
Home return is required for the multi-rotation absolute encoder during the initial setting and replacement of the absolute battery. 
■ Controllers 
 The output of the DD motor is 200 watts, but the outside dimensions of the SCON-CA controller are those of the 400-watt type. 
(For details on the outside dimensions of the SCON-CA, see the general catalog.) 
 A regenerative resistor unit is required to operate a DD motor with the SCON-CA. 
 When operating DD motor(s) with the XSEL controller, regenerative resistor units are required as shown below: 
 When connecting multiple DD motors to the XSEL controller, up to 1,600 watts worth of motors can be connected, assuming that 
a three-phase motor is 200 watts and a single-phase motor is 600 watts. 
 Please note that, when the DD motor is operated with the SCON-CA, the motor cannot be connected to the ROBO Cylinder 
gateway function of the XSEL controller. 
Index type 
0~359.999° 
Available (*2) 
Not required 
Not required 
SCON-CA 
360° 
XSEL 
180° (*1) 
Multi-rotation absolute type 
Max. ±9999° 
Within the above operation range 
Not available 
Not required (*3) 
Required 
160 
Mounting hole for DD motor 
4-ø11 drilled, through 
ø200 
55° 
160 
23 
Installation surface 
Ceiling mount 
Vertical mount 
Gravity 
Horizontal mount 
Number of DD motor(s) 
Number of regenerative resistor units 
1 2 3 4 5 6 7 8 
1 2 3 4 
(*1) 
(*2) 
(*3) 
5 
DD Direct Drive Motor
Conditions for Selection 
The following should be checked to determine whether the DD motor can be used to suit the specic conditions required by the customer: 
The customer should conrm that the following three points under actual use do not exceed their maximum allowable levels as specied for the DD motor. 
Is the total load of device(s) mounted on the actuator no more than 3,400 N? 
Is the total load moment of device(s) mounted on the actuator no more than 80 N•m? 
Is the load inertia of device(s) mounted on the actuator no more than 0.6 kg•m2? 
[1] Thrust load 
[2] Load moment applied 
[3] Load inertia 
To calculate the load conditions, calculate the load inertia of device(s) mounted on the actuator and check the details with the DD motor 
selection software. The equations used to calculate the load inertia of typical shapes are shown below for reference purposes. 
Download the DD motor selection software from: http://www.iai-robot.co.jp/download/index.html 
*** The English version software coming soon *** 
J = M x R^2 + 1/8 x M x D^2 
Weight: M 
Center of rotation 
D 
R 
J = MxR^2+1/12xMx (a^2 + b^2 ) 
J = 1/8 x M x D^2 
D 
Center of 
rotation 
J = 1/12 x M x ( a^2 + b^2 ) 
Weight: M 
a 
b 
Center of 
rotation 
Weight: M 
Center of rotation 
a 
b 
R 
Weight: M 
Check the distance, speed, acceleration, deceleration, stop time and other conditions in actual operation against the DD motor specications to 
determine whether the DD motor can be used under the applicable operating conditions. 
To calculate operating conditions, use the DD motor selection software. 
Download the DD motor selection software from: http://www.iai-robot.co.jp/download/index.html 
*** The English version software coming soon *** 
1 Check Load Conditions 
2 Check Operating Conditions 
3 Maximum Acceleration/Deceleration Rate and Travel Time Guide 
The maximum acceleration/deceleration rate is determined by the load inertia. See the table below to check the maximum acceleration/deceleration rate. 
The travel time data is also provided as a guide in the table below. * The data in the table is only intended as a guide, so the travel time is not guaranteed. 
Load inertia lower limit [kg•m^2] 
Load inertia upper limit [kg•m^2] 
45° travel time [sec.] 
90° travel time [sec.] 
180° travel time [sec.] 
270° travel time [sec.] 
0 
0.005 
0.09 
0.12 
0.17 
0.22 
0.005 
0.01 
0.10 
0.12 
0.17 
0.22 
0.01 
0.02 
0.11 
0.14 
0.19 
0.24 
0.02 
0.03 
0.12 
0.16 
0.21 
0.26 
0.03 
0.04 
0.13 
0.17 
0.23 
0.27 
0.04 
0.05 
0.14 
0.18 
0.24 
0.29 
0.05 
0.06 
0.15 
0.20 
0.27 
0.32 
0.06 
0.07 
0.17 
0.22 
0.29 
0.35 
0.07 
0.08 
0.19 
0.24 
0.32 
0.38 
0.08 
0.09 
0.21 
0.26 
0.35 
0.41 
0.09 
0.1 
0.23 
0.29 
0.37 
0.44 
0.1 
0.2 
0.39 
0.48 
0.60 
0.69 
0.2 
0.3 
0.62 
0.73 
0.89 
1.00 
0.3 
0.4 
0.70 
0.83 
1.01 
1.14 
0.4 
0.5 
0.87 
1.02 
1.22 
1.36 
0.5 
0.6 
1.11 
1.23 
1.42 
1.68 
(Note) The time listed in the above table is the duration from the reception of a travel command till convergence within the positioning band of 0.028 degrees (approximately 100 arcseconds). 
6 
DD Direct Drive Motor
CJ0199-1A-UST-1-1013 
IAI America, Inc. 
Headquarters: 2690 W. 237th Street, Torrance, CA 90505 (800) 736-1712 
Chicago Office: 1261 Hamilton Parkway, Itasca, IL 60143 (800) 944-0333 
Atlanta Office: 1220 Kennestone Circle, Suite 108, Marietta, GA 30066 (888) 354-9470 
www.intelligentactuator.com 
IAI Industrieroboter GmbH 
Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany 
IAI Robot (Thailand), CO., Ltd. 
825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., 
Bangna, Bangna, Bangkok 10260, Thailand 
The information contained in this product brochure may change without prior notice due to product improvements.

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Direct Drive Motor Achieves High Speed, High Payload, Easy to Adjust

  • 1. Direct Drive Motor DD www. i n t e l l i g e n t a c t u a t o r. c o m
  • 2. The Direct Drive Motor is a rotary actuator that directly drives a rotary table with a motor without using any speed reducing mechanism such as a belt or reduction gears. Eliminating the speed reducing mechanism translates to high speed and excellent response, while the compact actuator lets you reduce the size of your equipment. Features 1 High Torque, High Payload The compact actuator can generate high torque, generating a maximum instantaneous torque of 25.2 N•m. Based on a rectangular solid shape of 200 mm x 200 mm in size, an object weighing up to 90 kg can be rotated. 200 mm 200 mm MAX25 gkg RCS2-RTC12L (reduction ratio 1/30) 200 mm 200 mm MAX kg DD-T18S 2 High Speed/High Acceleration/Deceleration High torque enables high-speed positioning at a maximum speed of 1800 deg/s. Shorter positioning time means shorter cycle time of your equipment, resulting in greater productivity. <Comparison of Cycle Times> Operating conditions: When a work part weighing 100 g is placed on an aluminum disc of 300 mm in diameter and 6 mm in thickness and rotated by 180 deg. RCS2-RTC12L 0.5 sec. DD-T18S Approx. 50% ø 300 mm 0.25 sec. shorter t 6 mm 1 High Speed, High Payload, Easy to Adjust, Introducing a Direct Drive Motor Achieving Allowable moment of i n ertia 0.17 kg•m² Allowable moment of inertia 0.60 kg•m²
  • 3. 3 Compact Size Measuring 180 mm in width, 180 mm in depth and 53 mm in height, the actuator is fairly compact in size. As it can be installed even in a small space, you have a greater degree of freedom designing your equipment. < 70 mm slimmer than the RTC12L type > 70mm 180 4 Index Type or Multi-rotation Absolute Type Can be Selected The Direct Drive Motor comes in the index type having an operating range of 0 to 359.999 deg and the multi-rotation absolute type having an operating range of ±9999 deg. Neither type requires a home return, meaning that once the power has been turned on, the actuator can move directly from the current position. The index type does not need an absolute battery. 5 Positioner or Program Type Controller Can be Selected The controller can be selected from [A] positioner type: dedicated to 1-axis, easy operation and affordable price, and [B] program type: operable up to 8-axis. Please choose according to the configuration or use application. Application Examples 180 53 233mm 180mm RCS2-RTC12L DD-T18S Range of operation Home return Unlimited rotations Absolute battery Index type 0 to 359.999 deg Not required Yes Not required Multi-rotation absolute type ±9999 deg Not required No Required 2 and Compact! High Cost Performance. Index table <Small board inspection system> Positioner type <SCON-CA> Program type <XSEL> Work part transfer <Transfer of parts from conveyor to conveyor> Multi-rotation operation <Transfer of electronic components>
  • 4. DD T2 Index type Multi-rotation absolute type 8.4 25.2 Legend ➀ Encoder type ➁ Cable length CAD drawings can be downloaded from the website. www.intelligentactuator.com DD-T18S Direct Drive Motor Actuator width: 180mm Slim type Model/Specification Common Specifications Run-out of Output Shaft Dimensional Drawing ø200±0.05 6-M5, eective depth 5 (equally distributed) ø102±0.1 2-ø6H7 Motor connector Encoder connector Top cover xing screw (ø110) 3 Detail view of D Model Specication Items T18S 200 360 Range of operation Series Type Encoder type Motor wattage Applicable controller Cable length 200 : 200W 360 : 360 deg T2 : SCON-CA XSEL-P/Q XSEL-R/S AM : Multi-rotation absolute type N : None S : 3m M : 5m A I : Index type X : Specied length Drive system Positioning repeatability Dynamic allowable load moment (Note 2) Encoder resolution Allowable thrust load (Note 2) Base Compatible controller Cable length Ambient operating temperature/humidity Direct Drive Motor ± 0.0055 deg 80 N•m 131072 (17bit/rev) 3400 N Aluminum T2: SCON-CA XSEL-P/Q/R/S N: None, S: 3 m, M: 5 m, X : Specied length (Note 3) 0 to 40°C, 20 to 85% (Non-condensing) Mass 5 kg Thrust (axial) run-out (no load): 30 m 0.6 0.001984 Radial run-out (no load): 30 m 2-M4, eective depth 8 180 160±0.1 55° 160±0.1 180 (500) Ground tap (distance between cable junctions) 32 or less 94 5 ø11 (500) 2ø4H7, eective depth 3 (equally distributed) ø180 110 0 (h7) ø95 C0.5  0.03  ø20.5 12±1 48.15 23 50 A D ø120 0.03 A 53±0.1 -0.035 A Applicable Controller Specification Applicable controllers Max. number of Operating method Power supply voltage controlled axes SCON-CA XSEL-P/Q/R/S 1-axis 8-axes Positioner Program 200VAC Single-phase 200VAC Three-phase (Note 1) The maximum speed may not be reached if the moving distance is short. (Note 2) Assuming that the actuator is operated 24 hours a day at the rated rpm and smooth operation without shock, the actuator will reach its life in ve years based on this load. (Note 3) The maximum cable length is 30 m. Specify a desired length in meters. (Example: X08 = 8m) Caution Model number Encoder type Motor wattage (W) Range of operation (deg) Speed (Note 1) (deg/s) Rated torque (N•m) Maximum instantaneous torque (N•m) (*) Allowable load inertia (kg•m²) Rotor inertia (kg•m²) DD-T18S- ➀ -200-360-T2- ➁ 200 360 1 to 1800 (*) The value when installed on an IAI rated heat dissipating plate. (Please see the manual for further details.) 120 ± 2 3 DD Direct Drive Motor
  • 5. ■ Model Number of Positioner Single-axis Type SCON-CA CA A 2 Power-supply voltage 200S Series Type Motor type Encoder type Options I/O type SCON I/O cable length 200S For 200-watt motor (DD motor only) A Absolute specication I M Index absolute type Multi-rotation absolute type ■ Model Number of Programmable Multi-axis Type XSEL (Specs for axis 1) (Specs for axis 2~8) Series Type Options Options Number of Motor type Encoder type Motor type Encoder type connected axes XSEL A Absolute specication I 200 For 200-watt motor M Index absolute type Multi-rotation absolute type P Q R S 6-axis type 6-axis global type 8-axis type 8-axis global type 1 8 1 axis 8 axes A A (The P/Q type can accommodate up to 6 axes.) For the remaining part of the model number, see the general catalog. A single controller can operate multiple actuators other than the DD motor (single-axis robot, ROBO Cylinder) at the same time. For details on actuators other than the DD motor that can be connected, refer to the page listing the XSEL model numbers in the general catalog. Caution * Because the driver for the SCON-CA for DD motors is larger than the regular 200-watt type, the motor type will be 200S. Controller Model Numbers The controller may be selected from the two models described below. System Conguration ■ When the SCON controller is connected Motor Cable Model number: CB-X-MA  ■ When the XSEL controller is connected I/O at cable Model number: CB-PAC-PIO020 Standard 2 m SCON-CA Teaching pendant Model number: CON-PTA-C CON-PDA-C CON-PGAS-C PC PLC (To be supplied by the customer) * Be sure to use a noise filter on the power supply. (For recommended models, see the general catalog.) PLC (To be supplied by the customer) Encoder cable Model number: CB-X3-PA  PC software RS232 connection type Model number: RCM-101-MW USB connection type Model number: RCM-101-USB Regenerative resistor unit Model number: REU-2 Main power supply Regenerative resistor unit Model number: REU-2 Comes with the actuator Motor Cable Model number: CB-X-MA  Comes with the actuator Main power supply Single-phase 200 VAC Field network (For details, see the general catalog.) Option Comes with the actuator Comes with the controller Comes with the actuator Option Option Option Comes with the controller I/O at cable Model number: CB-X-PIO020 Standard 2 m XSEL Teaching pendant Model number: SEL-T PC Option * Be sure to use a noise filter on the power supply. (For recommended models, see the general catalog.) PC software RS232 connection type Model number: IA-101-X-MW USB connection type Model number: IA-101-X-USBMW SEL-TD Single-phase 200 VAC Three-phase 200 VAC Option Option Option Field network (For details, see the general catalog.) Encoder cable Model number: CB-X3-PA  * See page 5 to nd out how many regenerative resistor units are needed. * See page 5 to nd out how many regenerative resistor units are needed. 4 DD Direct Drive Motor
  • 6. Notes ■ Installation Installation Orientation Do not install it in a vertical position or hung on the ceiling. Positioning hole for DD motor 2-ø4, reamed hole, through ■ Operation Types Two operation types can be selected to suit specic operating conditions. Check the features of the dierent types of DD motors and other notes before use. Operation type Controller type Operation range Maximum travel per travel command Innite rotation Home return Absolute battery SCON-CA XSEL When the XSEL index type travels more than 180° from the current position, it rotates in a direction that requires a shorter travel to reach the target position. Therefore, please note that the direction of rotation changes according to the current position and travel. If you want to specify the direction of travel, use the SCON-CA. The index type can be rotated in a given direction innitely, but it actually cannot continue to rotate in the same direction without stopping, like a regular motor does, because the maximum travel distance per command from the XSEL controller is 180°. If you want to allow the motor to rotate continuously, use the SCON-CA. Home return is required for the multi-rotation absolute encoder during the initial setting and replacement of the absolute battery. ■ Controllers  The output of the DD motor is 200 watts, but the outside dimensions of the SCON-CA controller are those of the 400-watt type. (For details on the outside dimensions of the SCON-CA, see the general catalog.)  A regenerative resistor unit is required to operate a DD motor with the SCON-CA.  When operating DD motor(s) with the XSEL controller, regenerative resistor units are required as shown below:  When connecting multiple DD motors to the XSEL controller, up to 1,600 watts worth of motors can be connected, assuming that a three-phase motor is 200 watts and a single-phase motor is 600 watts.  Please note that, when the DD motor is operated with the SCON-CA, the motor cannot be connected to the ROBO Cylinder gateway function of the XSEL controller. Index type 0~359.999° Available (*2) Not required Not required SCON-CA 360° XSEL 180° (*1) Multi-rotation absolute type Max. ±9999° Within the above operation range Not available Not required (*3) Required 160 Mounting hole for DD motor 4-ø11 drilled, through ø200 55° 160 23 Installation surface Ceiling mount Vertical mount Gravity Horizontal mount Number of DD motor(s) Number of regenerative resistor units 1 2 3 4 5 6 7 8 1 2 3 4 (*1) (*2) (*3) 5 DD Direct Drive Motor
  • 7. Conditions for Selection The following should be checked to determine whether the DD motor can be used to suit the specic conditions required by the customer: The customer should conrm that the following three points under actual use do not exceed their maximum allowable levels as specied for the DD motor. Is the total load of device(s) mounted on the actuator no more than 3,400 N? Is the total load moment of device(s) mounted on the actuator no more than 80 N•m? Is the load inertia of device(s) mounted on the actuator no more than 0.6 kg•m2? [1] Thrust load [2] Load moment applied [3] Load inertia To calculate the load conditions, calculate the load inertia of device(s) mounted on the actuator and check the details with the DD motor selection software. The equations used to calculate the load inertia of typical shapes are shown below for reference purposes. Download the DD motor selection software from: http://www.iai-robot.co.jp/download/index.html *** The English version software coming soon *** J = M x R^2 + 1/8 x M x D^2 Weight: M Center of rotation D R J = MxR^2+1/12xMx (a^2 + b^2 ) J = 1/8 x M x D^2 D Center of rotation J = 1/12 x M x ( a^2 + b^2 ) Weight: M a b Center of rotation Weight: M Center of rotation a b R Weight: M Check the distance, speed, acceleration, deceleration, stop time and other conditions in actual operation against the DD motor specications to determine whether the DD motor can be used under the applicable operating conditions. To calculate operating conditions, use the DD motor selection software. Download the DD motor selection software from: http://www.iai-robot.co.jp/download/index.html *** The English version software coming soon *** 1 Check Load Conditions 2 Check Operating Conditions 3 Maximum Acceleration/Deceleration Rate and Travel Time Guide The maximum acceleration/deceleration rate is determined by the load inertia. See the table below to check the maximum acceleration/deceleration rate. The travel time data is also provided as a guide in the table below. * The data in the table is only intended as a guide, so the travel time is not guaranteed. Load inertia lower limit [kg•m^2] Load inertia upper limit [kg•m^2] 45° travel time [sec.] 90° travel time [sec.] 180° travel time [sec.] 270° travel time [sec.] 0 0.005 0.09 0.12 0.17 0.22 0.005 0.01 0.10 0.12 0.17 0.22 0.01 0.02 0.11 0.14 0.19 0.24 0.02 0.03 0.12 0.16 0.21 0.26 0.03 0.04 0.13 0.17 0.23 0.27 0.04 0.05 0.14 0.18 0.24 0.29 0.05 0.06 0.15 0.20 0.27 0.32 0.06 0.07 0.17 0.22 0.29 0.35 0.07 0.08 0.19 0.24 0.32 0.38 0.08 0.09 0.21 0.26 0.35 0.41 0.09 0.1 0.23 0.29 0.37 0.44 0.1 0.2 0.39 0.48 0.60 0.69 0.2 0.3 0.62 0.73 0.89 1.00 0.3 0.4 0.70 0.83 1.01 1.14 0.4 0.5 0.87 1.02 1.22 1.36 0.5 0.6 1.11 1.23 1.42 1.68 (Note) The time listed in the above table is the duration from the reception of a travel command till convergence within the positioning band of 0.028 degrees (approximately 100 arcseconds). 6 DD Direct Drive Motor
  • 8. CJ0199-1A-UST-1-1013 IAI America, Inc. Headquarters: 2690 W. 237th Street, Torrance, CA 90505 (800) 736-1712 Chicago Office: 1261 Hamilton Parkway, Itasca, IL 60143 (800) 944-0333 Atlanta Office: 1220 Kennestone Circle, Suite 108, Marietta, GA 30066 (888) 354-9470 www.intelligentactuator.com IAI Industrieroboter GmbH Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany IAI Robot (Thailand), CO., Ltd. 825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand The information contained in this product brochure may change without prior notice due to product improvements.