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A. CNC	
  Gantry	
  Plasma	
  Cutting	
  System,	
  Model	
  Phoenix	
  2mtr	
  X	
  6mtr	
  -­‐	
  Axsis	
  –	
  USA	
   	
  
Air	
  Plasma	
  Power	
  Source	
  PMX105,	
  Maximum	
  Cutting	
  38mm,	
  Hypertherm	
  –	
  USA	
  
	
  
	
  
OPTIONS:	
  
	
  
1. Rotary	
  Pipe	
  Cutting	
  Equipment,	
  Axsis	
  –	
  USA	
  
2. Fume	
  Extraction	
  –	
  Filtration	
  System	
  for	
  the	
  CNC	
  Plasma	
  System,	
  Donaldson	
  –	
  USA	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
1. CNC	
  PLASMA	
  CUTTING	
  SYSTEM	
  ,	
  Model	
  Phoenix	
  	
  
 
ITEM # 1 CNC Gantry 	
  
Plasma Cutting System,
2mtr X 6mtr , Phoenix- Axsis – USA
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
1-­‐	
  Description	
  of	
  the	
  machine	
  	
  
	
  
The	
  base	
  consists	
  of	
  heavy	
  duty	
  welded	
  side	
  frames	
  	
  over	
  the	
  entire	
  length.	
  The	
  gantry	
  of	
  the	
  machine	
  rests	
  on	
  
oversized	
  linear	
  guides,	
  mounted	
  on	
  these	
  side	
  frames,	
  and	
  is	
  driven	
  by	
  brushless	
  AC	
  Servo	
  motors	
  with	
  rack-­‐and-­‐
pinion	
  system	
  on	
  both	
  sides	
  (Dual	
  synchronized	
  drives	
  in	
  the	
  X-­‐axis).	
  
	
  
! rack	
  and	
  pinion	
  drives	
  and	
  top	
  quality	
  linear	
  guides	
  provide	
  unparalleled	
  acceleration,	
  motion	
  smoothness	
  
and	
  accuracy	
  
	
  
! Ultra	
  low	
  backlash	
  and	
  the	
  highest	
  dynamic	
  positioning	
  accuracy	
  is	
  accomplished	
  by	
  in-­‐line	
  coupled	
  servo	
  
motor,	
  precision	
  planetary	
  gearbox	
  and	
  pinion	
  gear	
  with	
  direct	
  loading	
  to	
  gear	
  rack	
  
	
  
The	
  correct	
  positioning	
  is	
  assured	
  by	
  high-­‐resolution	
  encoders,	
  directly	
  mounted	
  on	
  the	
  motors.	
  The	
  synchronized	
  
system	
  of	
  two	
  motors	
  assures	
  a	
  perfect	
  parallel	
  movement	
  of	
  the	
  gantry	
  over	
  the	
  linear	
  guides.	
  
	
  
The	
  machine	
  base	
  is	
  about	
  2	
  meter	
  longer	
  than	
  the	
  length	
  of	
  the	
  cutting	
  table,	
  as	
  to	
  provide	
  a	
  free	
  space	
  at	
  the	
  
back	
  of	
  the	
  table	
  to	
  ‘park’	
  the	
  gantry	
  to	
  avoid	
  damage	
  to	
  the	
  cutting	
  head	
  while	
  loading	
  and	
  unloading	
  material	
  
sheets.	
  	
  
 
	
  
	
  
On	
  the	
  gantry,	
  two	
  heavy	
  duty	
  linear	
  guides	
  are	
  mounted	
  as	
  well	
  as	
  a	
  rack-­‐and-­‐pinion	
  system.	
  	
  
	
  
A	
  first,	
  standard	
  brushless	
  AC	
  servo	
  motor	
  moves	
  the	
  main	
  carrier	
  in	
  the	
  width	
  of	
  the	
  machine	
  (	
  Y1	
  axis	
  
movement).	
  Different	
  optional	
  working	
  stations	
  such	
  as	
  Plasma	
  torch,	
  oxy-­‐fuel	
  head,	
  Robot	
  arm,	
  Drilling	
  unit	
  can	
  
be	
  mounted	
  on	
  this	
  carrier.	
  	
  
	
  
A	
  second	
  optional	
  brushless	
  AC	
  servo	
  motor	
  (	
  Y2	
  axis)	
  can	
  also	
  move	
  a	
  second	
  working	
  station	
  (such	
  as	
  an	
  optional	
  
Robot	
  arm,	
  automatic	
  drilling	
  head,	
  or	
  oxy-­‐fuel	
  head	
  ).	
  	
  
There	
  can	
  be	
  maximum	
  CNC	
  3	
  controlled	
  Y	
  axes.	
  	
  
	
  
	
  
One	
  or	
  more	
  optional	
  supplementary	
  carriers	
  with	
  oxy-­‐fuel	
  torches	
  are	
  mechanically	
  fixed	
  to	
  the	
  main	
  carrier	
  by	
  
means	
  of	
  a	
  metal	
  wire	
  system,	
  and	
  can	
  be	
  manually	
  set	
  at	
  any	
  desired	
  distance	
  from	
  each	
  other.	
  
	
  
The	
  different	
  carriers	
  can	
  be	
  'parked'	
  on	
  the	
  side	
  of	
  the	
  gantry,	
  to	
  create	
  free	
  movement	
  for	
  the	
  other	
  working	
  
stations.	
  
	
  
One	
  optional	
  pneumatic	
  sheet	
  marking	
  unit	
  can	
  be	
  mounted	
  on	
  the	
  side	
  of	
  the	
  main	
  carrier.	
  	
  
	
  
The	
  machine	
  can	
  be	
  also	
  equipped	
  with	
  a	
  optional	
  tube	
  rotation	
  unit,	
  placed	
  at	
  the	
  outside	
  of	
  the	
  machine	
  side	
  
frame.	
  (	
  in	
  combination	
  with	
  extended	
  portal	
  to	
  cut	
  next	
  to	
  the	
  machine	
  table)	
  	
  
	
  
The	
  cutting	
  table	
  is	
  separated	
  from	
  the	
  gantry	
  and	
  the	
  side	
  frames.	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
Axsis	
  Plasma	
  Cutting	
  System	
  Phoenix	
  2mtr	
  X	
  6mtr	
  
	
  
THE	
  SYSTEM	
  INCLUDES	
  ALL	
  OF	
  THE	
  FOLLOWING:	
  
1. 2mtr	
  X	
  6mtr	
  Cutting	
  Area	
  
2. Air	
  Plasma	
  Power	
  Source,	
  Hypertherm	
  USA,	
  PMX105	
  (	
  Maximum	
  Cutting	
  38mm	
  )
3. I-­‐GEMS	
  Nesting	
  Software	
  
4. Automatic	
  Gas	
  Console	
  
5. Automatic	
  Torch	
  Height	
  Control	
  (	
  Plasma)	
  
6. Initial	
  Height	
  Control	
  
7. Automatic	
  Plasma	
  Control	
  System	
  
8. Automatic	
  Material	
  Feed	
  rate	
  
9. T5,	
  19	
  Inch	
  Industrial	
  Touch	
  Screen	
  Controller	
  
10. Pneumatic	
  Anti	
  –	
  Collision	
  Head	
  
11. Rack	
  &	
  Pinion	
  Drives	
  for	
  future	
  expansion	
  
12. Ball	
  Screw	
  Z	
  Drive	
  
13. Torch	
  Lead	
  Package	
  
14. Plasma	
  Cutting	
  Torch	
  
15. Software	
  &	
  Machine	
  Training	
  
16. Sufficient	
  piping	
  &	
  hoses	
  for	
  installation	
  of	
  the	
  Plasma	
  System	
  
17. Nesting	
  Software	
  
18. Linear	
  Guides	
  for	
  Speed	
  &	
  Rigidity	
  
19. Training	
  Unlimited	
  operators	
  during	
  the	
  Installation	
  
	
  
	
  
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   	
  
	
  
 
Cutting	
  Envelope	
   X-­‐Y	
  Travel	
   2	
  X	
  6	
  mtr	
  actual	
  cutting	
  area	
  	
  
Software	
  
Advanced	
  CAD/Cam	
  
Software	
  (optional)	
  
Rows	
  and	
  column	
  nesting	
  	
  
Power	
  Requirements	
   Controller:	
  single	
  phase	
  110v	
  or	
  220v	
  
	
  
3	
  phase	
  to	
  be	
  determined	
  by	
  customer	
  
Air	
  Requirements	
   Minimum	
  7	
  bar	
  -­‐100	
  psi	
  (for	
  proportional	
  valves)	
  
Amp	
  Requirements	
   Per	
  customers	
  voltage	
  	
  
Number	
  of	
  Z-­‐
Carriages	
  
	
  
Drive	
  Mechanism	
   Precision	
  guides	
  &	
  rails	
  
Tolerances	
  
Linear	
  positional	
  accuracy:	
  0.07	
  –	
  0.1mm	
  	
  
(Tighter	
  tolerances	
  generally	
  achieved)	
  	
  
Speed	
   Up	
  to	
  0-­‐24,000	
  mm/min	
  	
  
	
  
	
   	
  
 
Controller Features:
	
  
Our	
  Revolutionary	
  AXSIS	
  T5	
  control	
  system	
  is	
  based	
  on	
  more	
  than	
  25	
  years	
  of	
  experience	
  in	
  flame	
  
cutting	
  and	
  on	
  the	
  latest	
  technologies	
  from	
  the	
  fields	
  of	
  electronics	
  and	
  software.	
  It’s	
  much	
  more	
  than	
  a	
  
controller,	
  and	
  truly	
  reduces	
  operator	
  error.	
  The	
  system	
  is	
  able	
  to	
  control	
  several	
  cutting	
  heads	
  and	
  
different	
  process.	
  The	
  AXSIS	
  T5	
  logs	
  maintenance	
  schedules	
  and	
  operator	
  errors.	
  This	
  touch	
  screen	
  and	
  
software	
  interface	
  make	
  the	
  system	
  not	
  only	
  very	
  simple	
  and	
  practical,	
  but	
  also	
  very	
  user	
  friendly	
  in	
  its	
  
operation.	
  The	
  open	
  platform	
  of	
  the	
  program	
  makes	
  it	
  possible	
  and	
  simple	
  to	
  add	
  new	
  upgrades	
  and	
  
features.	
  
The	
  controller	
  also	
  features	
  automatic	
  kerf	
  compensation	
  to	
  ensure	
  correct	
  cutting	
  sizes.	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
1. Standard	
  shapes	
  	
  
The	
  T5	
  contains	
  over	
  40	
  standard	
  shapes,	
  these	
  shapes	
  are	
  of	
  the	
  most	
  commonly	
  used	
  shapes	
  in	
  the	
  cutting	
  industry,	
  these	
  
shapes	
  are	
  completely	
  open	
  to	
  manipulation	
  of	
  size	
  and	
  dimensions.	
  This	
  library	
  saves	
  engineering	
  time	
  and	
  includes	
  different	
  
shapes	
  as	
  lift	
  lugs,	
  flanges,	
  and	
  many	
  more.	
  .	
  	
  
	
  
2. “Go	
  to	
  the	
  position”	
  function	
  	
  
Monitoring	
  of	
  the	
  cutting	
  path	
  and	
  its	
  movement	
  at	
  the	
  real	
  time	
  enables	
  	
  
the	
  T5	
  to	
  return	
  the	
  machine	
  to	
  any	
  place	
  of	
  the	
  program,	
  especially	
  in	
  an	
  	
  
unexpected	
  situation	
  such	
  as	
  power	
  loss.	
  
	
  The	
  “Go	
  To”	
  function	
  is	
  able	
  to	
  return	
  to:	
  	
  
	
   	
  •	
   The	
  cut	
  path	
  once	
  jogged	
  of	
  path	
  	
  
	
   	
  •	
   Start	
  of	
  program	
  	
  
	
   	
  •	
   End	
  of	
  program	
  	
  
	
   	
  •	
   Selected	
  pierce	
  point	
  	
  
	
   	
  •	
   Next	
  Pierce	
  point	
  
	
   	
  •	
   And	
  more	
  	
  
	
  
3. “Reverse”	
  function:	
  	
  
one	
  of	
  the	
  T5’s	
  best	
  functions,	
  this	
  allows	
  the	
  operator	
  to	
  simple	
  reverse	
  the	
  torch	
  
in	
  case	
  of	
  any	
  error	
  in	
  cutting	
  i.e.:	
  arc	
  loss.	
  
	
  
4. Arrows:	
  
Jogging	
  of	
  the	
  CNC	
  in	
  any	
  desired	
  direction	
  
	
  
5. Speeds:	
  
This	
  speed	
  if	
  for	
  the	
  jogging	
  and	
  rapid	
  speed	
  of	
  the	
  gantry,	
  this	
  serves	
  as	
  a	
  	
  	
  
Safety	
  feature	
  as	
  well	
  as	
  reduces	
  cutting	
  times.	
  
	
  
6. Logging	
  in	
  the	
  system	
  	
  
Every	
  operator	
  can	
  log	
  in	
  the	
  system	
  separately,	
  which	
  prevents	
  	
  
any	
  unauthorized	
  use	
  of	
  the	
  machine.	
  
	
  	
  
7. Multi-­‐task	
  processing	
  	
  
The	
  control	
  system	
  makes	
  it	
  possible	
  to	
  process	
  more	
  requirements	
  	
  
at	
  the	
  same	
  time	
  i.e.	
  the	
  operator	
  while	
  cutting,	
  can	
  prepare	
  	
  
and	
  modify	
  the	
  following	
  program.	
  This	
  reduces	
  idle	
  machine	
  time.	
  	
  
	
  
8. Graphic	
  screen	
  RTX	
  
This	
  is	
  real	
  time	
  cutting;	
  this	
  shows	
  the	
  operator	
  the	
  exact	
  cut	
  path.	
  The	
  operator	
  is	
  able	
  to	
  zoom	
  in/out	
  to	
  see	
  exactly	
  what	
  
the	
  torch	
  is	
  doing	
  from	
  a	
  safe	
  distant.	
  	
  	
  
	
  
9. Economic	
  solution	
  	
  
The	
  new	
  concept	
  of	
  the	
  control	
  T5	
  system,	
  its	
  designed	
  for	
  only	
  one	
  objective.to	
  be	
  a	
  cost	
  effective,	
  simple,	
  and	
  user	
  friendly	
  
controller,	
  this	
  in	
  turn,	
  creates	
  a	
  very	
  small	
  learning	
  curve	
  for	
  any	
  new	
  operators.	
  
Our	
  T5	
  simply	
  know….“how	
  to	
  save	
  time	
  and	
  money”.	
  
	
  
	
  
 
	
  
Intuitive Control	
  
	
  
The	
  touch	
  panel	
  effectively	
  reduces	
  the	
  number	
  of	
  keyboard-­‐	
  and	
  button	
  actions	
  to	
  an	
  absolute	
  minimum,	
  
allowing	
  the	
  user	
  a	
  straightforward,	
  intuitive	
  control	
  of	
  the	
  entire	
  production	
  cycle.	
  	
  
	
  
Some Features	
  
! 19"	
  colour	
  TFT	
  display	
  (touch	
  panel)	
  1024	
  x	
  768	
  pixels	
  
! High-­‐performance	
  PC-­‐based	
  hardware	
  
! Windows®-­‐type	
  user	
  interface	
  
! Virtual	
  unlimited	
  number	
  of	
  programs	
  
! Graphical	
  simulation	
  of	
  the	
  production	
  
! Mm	
  or	
  Inch	
  
! Network	
  support	
  	
  
! USB	
  interface	
  	
  
! Language	
  support	
  
! Macro	
  Library	
  
! Graphical	
  snap	
  mode	
  to	
  continue	
  the	
  cutting	
  process.	
  
! Jog	
  function	
  
! Graphical	
  plate	
  function	
  
! Making	
  of	
  customer	
  defined	
  cutting	
  tables	
  
! Front	
  panel	
  protection	
  cover	
  
! Power	
  activation	
  and	
  emergency	
  stop	
  integrated	
  on	
  the	
  control	
  panel	
  
! Integrated	
  plasma	
  source	
  control	
  and	
  safety	
  control	
  
! Possibility	
  to	
  interface	
  with	
  manual	
  and	
  automatic	
  plasma	
  sources	
  
! Programmable	
  air	
  evacuation	
  selective	
  zone	
  control	
  for	
  fume	
  extraction	
  
! Multi-­‐axis	
  X1/X2/Y1/Y2/Y3/Z	
  contour	
  control	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
I	
  -­‐	
  GEMS	
  Software	
  
	
  
NEST SAVE MONEY & MATERIAL (optional)
This is a real money saver. Our Nest modules lets you squeeze parts closer together on the sheet. All you
have to do is input the part distance and our advanced algorithms will take care of the rest.
The nest modules works like a puzzle, trying to place as many of your parts as it possibly can onto the sheet.
We have made you different commands for different situations, making sure you will get the most out of your
sheet every time.
The nest modules help you to arrange the layout of parts on a sheet in order to get as little waste material as
possible. Nest includes several semi automatic nest strategies
	
  	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
2D CAM
This module adds the CAM capacity for creating CNC files for 2D-cutting with IGEMS. IGEMS is also designed
to support Plasma and Oxy fuel cutting if requested. If you have a waterjet machine designed for abrasive
cutting, you will also need the AWJ-module.
	
  
	
  
	
  
Plasma Technology
When cutting with Plasma Technology in some corners in order to achieve the requested finishing. This
module is an advanced dynamic speed ramping calculation that enables automatic acceleration and
deceleration based on the shape of geometry.
	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
Automatic	
  Gas	
  Console:	
  
	
  
The automatic gas console controls the pressures of the preheat gas, preheat oxy, and oxy cut.
This controlled through the CNC with proportional valve controls.
This reduces operator error, and also ensure correct preheat and cutting times.
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
Linear Rails:
Perfect	
  for	
  high-­‐speed	
  transfer	
  and	
  handling	
  applications,	
  these	
  new	
  linear	
  guides	
  offer	
  both	
  high	
  rigidity	
  and	
  
accuracy.	
  Equipped	
  with	
  improved	
  features	
  such	
  as	
  stainless	
  steel	
  reinforced	
  end	
  plates,	
  internal	
  eco-­‐lubrication	
  
system	
  and	
  overall	
  dust	
  proof	
  design,	
  these	
  new	
  ball-­‐type	
  linear	
  guides	
  offer	
  high	
  speed	
  and	
  repeatable	
  linear	
  
motion	
  at	
  extended	
  life	
  performance.	
  High-­‐speed	
  motion	
  is	
  possible	
  with	
  a	
  low	
  driving	
  force	
  because	
  linear	
  guide	
  
ways	
  have	
  little	
  friction	
  resistance;	
  only	
  a	
  small	
  driving	
  force	
  is	
  needed	
  to	
  move	
  a	
  load.	
  This	
  results	
  in	
  greater	
  
power	
  savings,	
  especially	
  in	
  the	
  moving	
  parts	
  of	
  a	
  system.	
  This	
  is	
  especially	
  true	
  for	
  the	
  reciprocating	
  parts.	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
	
  
Overview
The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It
has the duty cycle and industrial performance necessary for tough cutting and gouging
jobs.
Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y
table cutting, and robotic cutting and gouging.
• Smart Sense™ technology automatically adjusts the gas pressure according to
cutting mode and torch lead length. It also detects electrode end-of-life,
	
  AIR	
  PLASMA	
  POWER	
  SOURCE	
  :	
  	
  
	
   Hypertherm	
  PMX105	
  -­‐	
  USA	
  
	
   Maximum	
  Cutting	
  :	
  38mm,	
  	
  
	
   High	
  Current	
  Density	
  –	
  Plasma	
  Cutting	
  System
 
automatically turning off power to the torch to prevent potential damage to other
parts or to the workpiece.	
  
	
  	
  
	
  
	
  
	
  
	
  
	
  
 
Production	
  cut	
  chart	
  
	
  
Material	
  
Thickness	
   Current	
   Production	
  cut	
  speed*	
  
inches	
   mm	
   amps	
   ipm	
   mm/min	
  
Mild	
  steel	
  
1/4	
   6	
   105	
   192	
   5090	
  
3/8	
   8	
   105	
   116	
   3870	
  
1/2	
   12	
   105	
   76	
   2060	
  
3/4	
   20	
   105	
   40	
   940	
  
Stainless	
  steel	
  
1/4	
   6	
   105	
   224	
   6000	
  
3/8	
   8	
   105	
   112	
   4210	
  
1/2	
   12	
   105	
   68	
   1860	
  
3/4	
   20	
   105	
   34	
   810	
  
Aluminum	
  
1/4	
   6	
   105	
   265	
   7090	
  
1/2	
   12	
   105	
   91	
   2450	
  
3/4	
   20	
   105	
   50	
   1190	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
Specifications
Input	
  voltages	
   CSA	
   200-­‐600	
  V,	
  3-­‐PH,	
  50/60	
  Hz	
  
CE	
   400	
  V,	
  3-­‐PH,	
  50/60	
  Hz	
  	
  
200-­‐400	
  V,	
  3-­‐PH,	
  50/60	
  Hz	
  
CCC	
   380	
  V,	
  3-­‐PH,	
  50/60	
  Hz	
  
Input	
  current	
  @	
  
21.9	
  kW	
  
200/208/240/380/400/480/600	
  V,	
  58/56/49/28/25/22	
  A	
  
Output	
  current	
   30	
  -­‐	
  105	
  A	
  
Rated	
  output	
  
voltage	
  
160	
  VDC	
  
Duty	
  cycle	
  @	
  40°C	
  
(104°F)	
  
80%	
  @	
  105	
  A	
  
Open	
  circuit	
  voltage	
  
(OCV)	
  
• 200-­‐600	
  CSA	
  
• 380	
  V	
  CCC	
  
• 230-­‐400	
  V	
  CE	
  
• 400	
  V	
  CE	
  
• 300	
  VDC	
  
• 288	
  VDC	
  
• 288	
  VDC	
  
• 292	
  VDC	
  
Dimensions	
  with	
  
handles	
  
592	
  mm	
  D;	
  274	
  mm	
  W;	
  508	
  mm	
  H	
  (23.3"	
  D;	
  10.8"	
  W;	
  20.0"	
  H)	
  
Weight	
  with	
  7.6	
  m	
  
(25')	
  torch	
  
• 200-­‐600	
  V	
  CSA	
  
• 380	
  V	
  CCC/400	
  V	
  CE	
  
• 230-­‐400	
  V	
  CE	
  
• 45	
  kg	
  (100	
  lbs)	
  
• 41	
  kg	
  (90.4	
  lbs)	
  
• 45	
  kg	
  (100	
  lbs)	
  
Gas	
  Supply	
   Clean,	
  dry,	
  oil-­‐free	
  air	
  or	
  nitrogen	
  
Recommended	
  gas	
  
inlet	
  	
  
flow	
  rate	
  /	
  pressure	
  
Cutting:	
  217	
  l/min	
  (460	
  scfh)	
  @5.9	
  bar	
  (85	
  psi)	
  	
  
Gouging:	
  227	
  l/min	
  (480	
  scfh)	
  @4.8	
  bar	
  (70	
  psi)	
  
Input	
  power	
  cable	
  
length	
  
3	
  m	
  (10')*	
  
Power	
  supply	
  type	
   Inverter	
  -­‐	
  IGBT	
  
Engine	
  drive	
  
requirement	
  
30	
  kW	
  for	
  full	
  105	
  A	
  output	
  
 
	
   	
  
OPTIONS:	
  
1.	
  Rotator	
  Pipe	
  Cutting	
  Equipment,	
  Axsis	
  -­‐	
  USA	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
 
2.	
  Fume	
  Extraction	
  –	
  Filtration	
  System	
  for	
  the	
  	
  
CNC	
  Plasma	
  System,	
  Donaldson	
  –	
  USA	
  	
  
FINISH	
  COAT	
  :	
  STANDARD	
  FINISH	
  
HOPPER	
  :	
  STANDARD	
  
LEGS	
  :	
  STANDARD	
  
ELEMENTS	
  :	
  	
  ULTRA-­‐WEB	
  FR	
  (Qty	
  12)	
  
SOLENOID	
  ENCLOSURE	
  :	
  NEMA	
  4	
  
HOPPER	
  OUTLET	
  PACK	
  :	
  DR	
  
TBI-­‐10	
  -­‐	
  10	
  HP	
  FAN	
  -­‐	
  3600	
  CFM	
  @	
  11"	
  w.g.UM	
  COVER	
  W/GATE	
  W/	
  LATCHES	
  
OUTLET	
  DAMPER	
  
10	
  HP	
  460	
  V	
  Quick	
  Ship	
  Panel	
  with	
  Delta	
  P	
  Plus	
  Control	
  and	
  Motor	
  Starter	
  
	
  
 
Note:	
  Picture	
  does	
  not	
  represent	
  exact	
  product.	
  
	
  
Sizes	
  &	
  Operations	
  
DFO	
  Models	
  1-­‐1,	
  2-­‐2	
  and	
  3-­‐3	
  
•	
  Incorporate	
  several	
  exclusive	
  and	
  unique	
  features	
  
•	
  Completely	
  self-­‐contained,	
  “plug-­‐and-­‐play”	
  type	
  units	
  
•	
  Packaged	
  with	
  power	
  pack,	
  controls,	
  silencer,	
  damper,	
  
dust	
  container	
  and	
  more	
  
•	
  Remarkably	
  quiet	
  operation	
  
•	
  Exceptionally	
  compact	
  design	
  
•	
  Easily	
  movable	
  through	
  standard	
  aisles	
  and	
  doorways	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
	
  
	
  
	
  
	
  
	
  
 

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Mitsubishi ac servos linear servo lm seriesMitsubishi ac servos linear servo lm series
Mitsubishi ac servos linear servo lm series
 

CNC PLASMA CUTTING SYSTEM 

  • 1.   A. CNC  Gantry  Plasma  Cutting  System,  Model  Phoenix  2mtr  X  6mtr  -­‐  Axsis  –  USA     Air  Plasma  Power  Source  PMX105,  Maximum  Cutting  38mm,  Hypertherm  –  USA       OPTIONS:     1. Rotary  Pipe  Cutting  Equipment,  Axsis  –  USA   2. Fume  Extraction  –  Filtration  System  for  the  CNC  Plasma  System,  Donaldson  –  USA                       1. CNC  PLASMA  CUTTING  SYSTEM  ,  Model  Phoenix    
  • 2.   ITEM # 1 CNC Gantry   Plasma Cutting System, 2mtr X 6mtr , Phoenix- Axsis – USA                  
  • 3.           1-­‐  Description  of  the  machine       The  base  consists  of  heavy  duty  welded  side  frames    over  the  entire  length.  The  gantry  of  the  machine  rests  on   oversized  linear  guides,  mounted  on  these  side  frames,  and  is  driven  by  brushless  AC  Servo  motors  with  rack-­‐and-­‐ pinion  system  on  both  sides  (Dual  synchronized  drives  in  the  X-­‐axis).     ! rack  and  pinion  drives  and  top  quality  linear  guides  provide  unparalleled  acceleration,  motion  smoothness   and  accuracy     ! Ultra  low  backlash  and  the  highest  dynamic  positioning  accuracy  is  accomplished  by  in-­‐line  coupled  servo   motor,  precision  planetary  gearbox  and  pinion  gear  with  direct  loading  to  gear  rack     The  correct  positioning  is  assured  by  high-­‐resolution  encoders,  directly  mounted  on  the  motors.  The  synchronized   system  of  two  motors  assures  a  perfect  parallel  movement  of  the  gantry  over  the  linear  guides.     The  machine  base  is  about  2  meter  longer  than  the  length  of  the  cutting  table,  as  to  provide  a  free  space  at  the   back  of  the  table  to  ‘park’  the  gantry  to  avoid  damage  to  the  cutting  head  while  loading  and  unloading  material   sheets.    
  • 4.       On  the  gantry,  two  heavy  duty  linear  guides  are  mounted  as  well  as  a  rack-­‐and-­‐pinion  system.       A  first,  standard  brushless  AC  servo  motor  moves  the  main  carrier  in  the  width  of  the  machine  (  Y1  axis   movement).  Different  optional  working  stations  such  as  Plasma  torch,  oxy-­‐fuel  head,  Robot  arm,  Drilling  unit  can   be  mounted  on  this  carrier.       A  second  optional  brushless  AC  servo  motor  (  Y2  axis)  can  also  move  a  second  working  station  (such  as  an  optional   Robot  arm,  automatic  drilling  head,  or  oxy-­‐fuel  head  ).     There  can  be  maximum  CNC  3  controlled  Y  axes.         One  or  more  optional  supplementary  carriers  with  oxy-­‐fuel  torches  are  mechanically  fixed  to  the  main  carrier  by   means  of  a  metal  wire  system,  and  can  be  manually  set  at  any  desired  distance  from  each  other.     The  different  carriers  can  be  'parked'  on  the  side  of  the  gantry,  to  create  free  movement  for  the  other  working   stations.     One  optional  pneumatic  sheet  marking  unit  can  be  mounted  on  the  side  of  the  main  carrier.       The  machine  can  be  also  equipped  with  a  optional  tube  rotation  unit,  placed  at  the  outside  of  the  machine  side   frame.  (  in  combination  with  extended  portal  to  cut  next  to  the  machine  table)       The  cutting  table  is  separated  from  the  gantry  and  the  side  frames.                    
  • 5.   Axsis  Plasma  Cutting  System  Phoenix  2mtr  X  6mtr     THE  SYSTEM  INCLUDES  ALL  OF  THE  FOLLOWING:   1. 2mtr  X  6mtr  Cutting  Area   2. Air  Plasma  Power  Source,  Hypertherm  USA,  PMX105  (  Maximum  Cutting  38mm  ) 3. I-­‐GEMS  Nesting  Software   4. Automatic  Gas  Console   5. Automatic  Torch  Height  Control  (  Plasma)   6. Initial  Height  Control   7. Automatic  Plasma  Control  System   8. Automatic  Material  Feed  rate   9. T5,  19  Inch  Industrial  Touch  Screen  Controller   10. Pneumatic  Anti  –  Collision  Head   11. Rack  &  Pinion  Drives  for  future  expansion   12. Ball  Screw  Z  Drive   13. Torch  Lead  Package   14. Plasma  Cutting  Torch   15. Software  &  Machine  Training   16. Sufficient  piping  &  hoses  for  installation  of  the  Plasma  System   17. Nesting  Software   18. Linear  Guides  for  Speed  &  Rigidity   19. Training  Unlimited  operators  during  the  Installation                                                                            
  • 6.   Cutting  Envelope   X-­‐Y  Travel   2  X  6  mtr  actual  cutting  area     Software   Advanced  CAD/Cam   Software  (optional)   Rows  and  column  nesting     Power  Requirements   Controller:  single  phase  110v  or  220v     3  phase  to  be  determined  by  customer   Air  Requirements   Minimum  7  bar  -­‐100  psi  (for  proportional  valves)   Amp  Requirements   Per  customers  voltage     Number  of  Z-­‐ Carriages     Drive  Mechanism   Precision  guides  &  rails   Tolerances   Linear  positional  accuracy:  0.07  –  0.1mm     (Tighter  tolerances  generally  achieved)     Speed   Up  to  0-­‐24,000  mm/min          
  • 7.   Controller Features:   Our  Revolutionary  AXSIS  T5  control  system  is  based  on  more  than  25  years  of  experience  in  flame   cutting  and  on  the  latest  technologies  from  the  fields  of  electronics  and  software.  It’s  much  more  than  a   controller,  and  truly  reduces  operator  error.  The  system  is  able  to  control  several  cutting  heads  and   different  process.  The  AXSIS  T5  logs  maintenance  schedules  and  operator  errors.  This  touch  screen  and   software  interface  make  the  system  not  only  very  simple  and  practical,  but  also  very  user  friendly  in  its   operation.  The  open  platform  of  the  program  makes  it  possible  and  simple  to  add  new  upgrades  and   features.   The  controller  also  features  automatic  kerf  compensation  to  ensure  correct  cutting  sizes.            
  • 8.     1. Standard  shapes     The  T5  contains  over  40  standard  shapes,  these  shapes  are  of  the  most  commonly  used  shapes  in  the  cutting  industry,  these   shapes  are  completely  open  to  manipulation  of  size  and  dimensions.  This  library  saves  engineering  time  and  includes  different   shapes  as  lift  lugs,  flanges,  and  many  more.  .       2. “Go  to  the  position”  function     Monitoring  of  the  cutting  path  and  its  movement  at  the  real  time  enables     the  T5  to  return  the  machine  to  any  place  of  the  program,  especially  in  an     unexpected  situation  such  as  power  loss.    The  “Go  To”  function  is  able  to  return  to:        •   The  cut  path  once  jogged  of  path        •   Start  of  program        •   End  of  program        •   Selected  pierce  point        •   Next  Pierce  point      •   And  more       3. “Reverse”  function:     one  of  the  T5’s  best  functions,  this  allows  the  operator  to  simple  reverse  the  torch   in  case  of  any  error  in  cutting  i.e.:  arc  loss.     4. Arrows:   Jogging  of  the  CNC  in  any  desired  direction     5. Speeds:   This  speed  if  for  the  jogging  and  rapid  speed  of  the  gantry,  this  serves  as  a       Safety  feature  as  well  as  reduces  cutting  times.     6. Logging  in  the  system     Every  operator  can  log  in  the  system  separately,  which  prevents     any  unauthorized  use  of  the  machine.       7. Multi-­‐task  processing     The  control  system  makes  it  possible  to  process  more  requirements     at  the  same  time  i.e.  the  operator  while  cutting,  can  prepare     and  modify  the  following  program.  This  reduces  idle  machine  time.       8. Graphic  screen  RTX   This  is  real  time  cutting;  this  shows  the  operator  the  exact  cut  path.  The  operator  is  able  to  zoom  in/out  to  see  exactly  what   the  torch  is  doing  from  a  safe  distant.         9. Economic  solution     The  new  concept  of  the  control  T5  system,  its  designed  for  only  one  objective.to  be  a  cost  effective,  simple,  and  user  friendly   controller,  this  in  turn,  creates  a  very  small  learning  curve  for  any  new  operators.   Our  T5  simply  know….“how  to  save  time  and  money”.      
  • 9.     Intuitive Control     The  touch  panel  effectively  reduces  the  number  of  keyboard-­‐  and  button  actions  to  an  absolute  minimum,   allowing  the  user  a  straightforward,  intuitive  control  of  the  entire  production  cycle.       Some Features   ! 19"  colour  TFT  display  (touch  panel)  1024  x  768  pixels   ! High-­‐performance  PC-­‐based  hardware   ! Windows®-­‐type  user  interface   ! Virtual  unlimited  number  of  programs   ! Graphical  simulation  of  the  production   ! Mm  or  Inch   ! Network  support     ! USB  interface     ! Language  support   ! Macro  Library   ! Graphical  snap  mode  to  continue  the  cutting  process.   ! Jog  function   ! Graphical  plate  function   ! Making  of  customer  defined  cutting  tables   ! Front  panel  protection  cover   ! Power  activation  and  emergency  stop  integrated  on  the  control  panel   ! Integrated  plasma  source  control  and  safety  control   ! Possibility  to  interface  with  manual  and  automatic  plasma  sources   ! Programmable  air  evacuation  selective  zone  control  for  fume  extraction   ! Multi-­‐axis  X1/X2/Y1/Y2/Y3/Z  contour  control                
  • 10.   I  -­‐  GEMS  Software     NEST SAVE MONEY & MATERIAL (optional) This is a real money saver. Our Nest modules lets you squeeze parts closer together on the sheet. All you have to do is input the part distance and our advanced algorithms will take care of the rest. The nest modules works like a puzzle, trying to place as many of your parts as it possibly can onto the sheet. We have made you different commands for different situations, making sure you will get the most out of your sheet every time. The nest modules help you to arrange the layout of parts on a sheet in order to get as little waste material as possible. Nest includes several semi automatic nest strategies                                                                    
  • 11.         2D CAM This module adds the CAM capacity for creating CNC files for 2D-cutting with IGEMS. IGEMS is also designed to support Plasma and Oxy fuel cutting if requested. If you have a waterjet machine designed for abrasive cutting, you will also need the AWJ-module.       Plasma Technology When cutting with Plasma Technology in some corners in order to achieve the requested finishing. This module is an advanced dynamic speed ramping calculation that enables automatic acceleration and deceleration based on the shape of geometry.                            
  • 12.   Automatic  Gas  Console:     The automatic gas console controls the pressures of the preheat gas, preheat oxy, and oxy cut. This controlled through the CNC with proportional valve controls. This reduces operator error, and also ensure correct preheat and cutting times.                              
  • 13.   Linear Rails: Perfect  for  high-­‐speed  transfer  and  handling  applications,  these  new  linear  guides  offer  both  high  rigidity  and   accuracy.  Equipped  with  improved  features  such  as  stainless  steel  reinforced  end  plates,  internal  eco-­‐lubrication   system  and  overall  dust  proof  design,  these  new  ball-­‐type  linear  guides  offer  high  speed  and  repeatable  linear   motion  at  extended  life  performance.  High-­‐speed  motion  is  possible  with  a  low  driving  force  because  linear  guide   ways  have  little  friction  resistance;  only  a  small  driving  force  is  needed  to  move  a  load.  This  results  in  greater   power  savings,  especially  in  the  moving  parts  of  a  system.  This  is  especially  true  for  the  reciprocating  parts.                      
  • 14.                                                                                                         Overview The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs. Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. • Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life,  AIR  PLASMA  POWER  SOURCE  :       Hypertherm  PMX105  -­‐  USA     Maximum  Cutting  :  38mm,       High  Current  Density  –  Plasma  Cutting  System
  • 15.   automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.                
  • 16.   Production  cut  chart     Material   Thickness   Current   Production  cut  speed*   inches   mm   amps   ipm   mm/min   Mild  steel   1/4   6   105   192   5090   3/8   8   105   116   3870   1/2   12   105   76   2060   3/4   20   105   40   940   Stainless  steel   1/4   6   105   224   6000   3/8   8   105   112   4210   1/2   12   105   68   1860   3/4   20   105   34   810   Aluminum   1/4   6   105   265   7090   1/2   12   105   91   2450   3/4   20   105   50   1190                
  • 17.     Specifications Input  voltages   CSA   200-­‐600  V,  3-­‐PH,  50/60  Hz   CE   400  V,  3-­‐PH,  50/60  Hz     200-­‐400  V,  3-­‐PH,  50/60  Hz   CCC   380  V,  3-­‐PH,  50/60  Hz   Input  current  @   21.9  kW   200/208/240/380/400/480/600  V,  58/56/49/28/25/22  A   Output  current   30  -­‐  105  A   Rated  output   voltage   160  VDC   Duty  cycle  @  40°C   (104°F)   80%  @  105  A   Open  circuit  voltage   (OCV)   • 200-­‐600  CSA   • 380  V  CCC   • 230-­‐400  V  CE   • 400  V  CE   • 300  VDC   • 288  VDC   • 288  VDC   • 292  VDC   Dimensions  with   handles   592  mm  D;  274  mm  W;  508  mm  H  (23.3"  D;  10.8"  W;  20.0"  H)   Weight  with  7.6  m   (25')  torch   • 200-­‐600  V  CSA   • 380  V  CCC/400  V  CE   • 230-­‐400  V  CE   • 45  kg  (100  lbs)   • 41  kg  (90.4  lbs)   • 45  kg  (100  lbs)   Gas  Supply   Clean,  dry,  oil-­‐free  air  or  nitrogen   Recommended  gas   inlet     flow  rate  /  pressure   Cutting:  217  l/min  (460  scfh)  @5.9  bar  (85  psi)     Gouging:  227  l/min  (480  scfh)  @4.8  bar  (70  psi)   Input  power  cable   length   3  m  (10')*   Power  supply  type   Inverter  -­‐  IGBT   Engine  drive   requirement   30  kW  for  full  105  A  output  
  • 18.       OPTIONS:   1.  Rotator  Pipe  Cutting  Equipment,  Axsis  -­‐  USA      
  • 19.                  
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  • 21.   2.  Fume  Extraction  –  Filtration  System  for  the     CNC  Plasma  System,  Donaldson  –  USA     FINISH  COAT  :  STANDARD  FINISH   HOPPER  :  STANDARD   LEGS  :  STANDARD   ELEMENTS  :    ULTRA-­‐WEB  FR  (Qty  12)   SOLENOID  ENCLOSURE  :  NEMA  4   HOPPER  OUTLET  PACK  :  DR   TBI-­‐10  -­‐  10  HP  FAN  -­‐  3600  CFM  @  11"  w.g.UM  COVER  W/GATE  W/  LATCHES   OUTLET  DAMPER   10  HP  460  V  Quick  Ship  Panel  with  Delta  P  Plus  Control  and  Motor  Starter    
  • 22.   Note:  Picture  does  not  represent  exact  product.     Sizes  &  Operations   DFO  Models  1-­‐1,  2-­‐2  and  3-­‐3   •  Incorporate  several  exclusive  and  unique  features   •  Completely  self-­‐contained,  “plug-­‐and-­‐play”  type  units   •  Packaged  with  power  pack,  controls,  silencer,  damper,   dust  container  and  more   •  Remarkably  quiet  operation   •  Exceptionally  compact  design   •  Easily  movable  through  standard  aisles  and  doorways              
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