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DONE BY: MAHASWARI JOGIA
HYBRID PROCESS-PERVAPORATION
AND DISTILLATION.
CHEMICAL ENGG DEPT,DSCE
CONTENTS
25/5/2017
CHEMICAL ENGG DEPT,DSCE
INTRODUCTION
DRAWBACKS OF DISTILLATION
PERVAPORATION
CHARACTERISTICS OF PERVAPORATION
MEMBRANE MATERIALS FOR PERVAPORATION
THEORY OF PERVAPORATION
HOW TO CONTROL PORE SIZE
HYBRID PROCESS AND APPLICATIONS
CONCLUSION
REFERENCES
INTRODUCTION
•Distillation is the most important separation technology in the chemical process ind
ustry. More than 90% of separations are based on distillation.
•Hybrid systems offer an interesting alternative in some difficult separations for disti
llation with either large number of theoretical trays; large heat loads or both.
•Hybrid processes in separation operations are characterized by the combination of t
wo unit operations.
•Each unit operation itself is considered to be a separation process, but the combinat
ion generates special advantages.
25/5/2017
CHEMICAL ENGG DEPT,DSCE
•Distillation is a conventional liquid mixture separation technology based on their boiling p
oints.
Disadvantages of distillation
Difficult to separate liquids mixtures which the components have similar boiling point (azeo
tropes).
Advance in technology
Pervaporation can be used for breaking azeotropes.
Pervaporation-distillation hybrid system leads to a clean technology and offer potential savi
ngs in energy because of reduced thermal and pressure requirements.
DRAWBACKS OF THE EXISTING
METHOD: (DISTILLATION)
25/5/2017
CHEMICAL ENGG DEPT,DSCE
PERVAPORATION
•Pervaporation is the separation of liquid mixtures by partial vaporization
through a membrane.
•Pervaporation involves the separation of two or more components across a
membrane by differing rates of diffusion through a thin polymer and an eva
porative phase change.
•Pervaporation is a separation technology allowing dehydration of azeotrop
e forming solvents which cannot be easily dried using distillation.
•Pervaporation membranes are non-porous
•Molecules with higher affinity will be adsorbed and diffused through the m
embrane while the lower affinity will be retained back.
25/5/2017
CHEMICAL ENGG DEPT,DSCE
PERVAPORATION UNIT
6/16/2017 6CHEMICAL ENGG DEPT,DSCE 25/5/2017
CHEMICAL ENGG DEPT,DSCE
CHARACTERISTICS OF PERVAPORATION
•Three-step process: solution-diffusion-evaporation.
•Operate at low pressure and ambient temperature.
•No additional chemicals required for separation.
•Process is simple and easy to automate which reduces personnel costs.
•Increased product quality
•relatively low permeate fluxes and the usually low condensation temperatures
•Separation of azeotropes
•dehydrate a wide variety of chemicals
25/5/2017
CHEMICAL ENGG DEPT,DSCE
MEMBRANE MATERIALS FOR
PERVAPORATION:
To develop the membranes three main aspects need to be consider
ed:
(i) membrane productivity.
(ii) membrane selectivity.
(iii) membrane stability.
1) MEMBRANE PRODUCTIVITY:
- measure of the quantity of a component that permeates through a
specific area of membrane surface in a given unit of time.
- It is characterized by permeation flux J. this depends on the intrinsic per
meability and thickness of membrane 25/5/2017
CHEMICAL ENGG DEPT,DSCE
2) MEMBRANE SELECTIVITY:
- For a mixture composed of components A and B the selectivity of the mem
brane depends on separation factor(α).
- X and Y are the molar fraction of permeable A.
-α is independent of concentration.
- α = 1 then no separation occurs
- α = ∞ then membrane becomes perfectly “semi permeable”
3) MEMBRANE STABILITY:
-Ability of a membrane to maintain both the permeability and selectivity un
der specific system conditions for period of time.
-Affected by chemical, mechanical, thermal properties of membrane25/5/2017
CHEMICAL ENGG DEPT,DSCE
THEORY OF PERVAPORATION:
Mainly there are stages through which permeation occurs:
1. Diffusion of the component through the liquid boundary layer to the membrane surface
2. Sorption/diffusion into the membrane
3. Transport through the membrane
4. Diffusion through the vapor phase boundary layer into the bulk of the permeance.
25/5/2017
CHEMICAL ENGG DEPT,DSCE
HOW TO CONTROL PORE SIZE?
Methods used to create membrane pores are:
Sintering
Stretching
Casting
Leaching
Nucleation track
Variables that affect pore size:
-Membrane materials
-Different solvents used and casting solution
-Temperature of casting solution
25/5/2017
CHEMICAL ENGG DEPT,DSCE
HYBRID DISTILLATION-PERVAPORATION
PROCESS:
•To maximize the productivity of the separation process a membrane based h
ybrid system is developed.
•Membrane technologies have recently emerged as an additional category of s
eparation processes to the well-established mass transport processes.
•Separation of azeotropic solutions.
•Dehydration of aqueous-organic solutions using hydrophilic/organophilic me
mbrane.
•Lowers cost like capital, production costs, and reduce energy requirements
25/5/2017
CHEMICAL ENGG DEPT,DSCE
6/16/2017 13CHEMICAL ENGG DEPT,DSCE 25/5/2017
HYBRID PROCESS
25/5/2017
CHEMICAL ENGG DEPT,DSCE
APPLICATIONS:
DEHYDRATION OF ETHANOL
DEHYDRATE ISOPROPANOL
RECOVERY OF TETRA HYDRO FURANE
SEPARATION OF ORGANIC COMPOUNDS IN CRUDE REFINERIES
TYPICAL CONFIGURATION OF AN
ISOPROPANOL DEHYDRATION
6/16/2017 CHEMICAL ENGG DEPT,DSCE 16
CONCLUSION
•A large number of membrane separation processes are currently being practised in various
sectors of industries.
•Membrane processes often suffer shortcomings when used individually.
•To overcome such limitations, membrane-based hybrid processes have been developed to
maximize the productivity.
•A hybrid process tries to exploit the advantages of both the processes, while minimizing the
negative aspects.
•Pervaporation is an emerging membrane separation process. More recently, the hybrid pro
cesses integrating pervaporation with other variable liquid separating technologies are gaini
ng momentum.
25/5/2017
CHEMICAL ENGG DEPT,DSCE
REFERENCES
25/5/2017
CHEMICAL ENGG DEPT,DSCE
•Hybrid Process (Pervaporation-Distillation): A Review Syed Akhlaq Ahmad, Sohail Rasool Lone, International Journal of Scientific & E
ngineering Research Volume 3, Issue 5, May-2012 1 ISSN 2229-5518
•HYBRID PROCESS BY SIEMENS, Engineering & Consulting,team-ec.industry@siemens.com
•Optimal synthesis of batch separation processes,Taj Barakat and Eva Sørensen University College London, iCPSE Consortium Meeting,
Atlanta, 30-31 March 2006
•Review on Pervaporation: Theory, Membrane Performance,and Application to Intensification of Esterification Reaction, Ghoshna Jyoti,
Amit Keshav, and J. Anandkumar, Department of Chemical Engineering, National Institute of Technology, Raipur 492010, India,HINDAWI
JOURNALS.
•Hybrid Process of Reactive Distillation and Pervaporation for the Production of Tert-amyl Ethyl Ether Amornchai Arpornwichanop1,*,
Ukrit Sahapatsombud2, Yaneeporn Patcharavorachot1 and Suttichai Assabumrungrat2, Chinese Journal of Chemical Engineering, 16(1)
100—103 (2008)
•Design of Hybrid Distillation-Vapor Membrane Separation Systems.Jose A. Caballero*; Ignacio E. Grossmann **; Majid Keyvani+; Elle
n S. Lenz+* Department of Chemical Engineering University of Alicante. Ap Correos 99, 03080 Alicante,Spain.** Department of Chemica
l Engineering, Carnergie Mellon University.. 5000 Forbes Av. 15213Pittsburgh, PA, USA++ Lyondell Chemical Company, 3801 West Ches
ter Pike. Newton Square, PA 19073.
25/5/2017
CHEMICAL ENGG DEPT,DSCE

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Hybrid system

  • 1. DONE BY: MAHASWARI JOGIA HYBRID PROCESS-PERVAPORATION AND DISTILLATION. CHEMICAL ENGG DEPT,DSCE
  • 2. CONTENTS 25/5/2017 CHEMICAL ENGG DEPT,DSCE INTRODUCTION DRAWBACKS OF DISTILLATION PERVAPORATION CHARACTERISTICS OF PERVAPORATION MEMBRANE MATERIALS FOR PERVAPORATION THEORY OF PERVAPORATION HOW TO CONTROL PORE SIZE HYBRID PROCESS AND APPLICATIONS CONCLUSION REFERENCES
  • 3. INTRODUCTION •Distillation is the most important separation technology in the chemical process ind ustry. More than 90% of separations are based on distillation. •Hybrid systems offer an interesting alternative in some difficult separations for disti llation with either large number of theoretical trays; large heat loads or both. •Hybrid processes in separation operations are characterized by the combination of t wo unit operations. •Each unit operation itself is considered to be a separation process, but the combinat ion generates special advantages. 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 4. •Distillation is a conventional liquid mixture separation technology based on their boiling p oints. Disadvantages of distillation Difficult to separate liquids mixtures which the components have similar boiling point (azeo tropes). Advance in technology Pervaporation can be used for breaking azeotropes. Pervaporation-distillation hybrid system leads to a clean technology and offer potential savi ngs in energy because of reduced thermal and pressure requirements. DRAWBACKS OF THE EXISTING METHOD: (DISTILLATION) 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 5. PERVAPORATION •Pervaporation is the separation of liquid mixtures by partial vaporization through a membrane. •Pervaporation involves the separation of two or more components across a membrane by differing rates of diffusion through a thin polymer and an eva porative phase change. •Pervaporation is a separation technology allowing dehydration of azeotrop e forming solvents which cannot be easily dried using distillation. •Pervaporation membranes are non-porous •Molecules with higher affinity will be adsorbed and diffused through the m embrane while the lower affinity will be retained back. 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 6. PERVAPORATION UNIT 6/16/2017 6CHEMICAL ENGG DEPT,DSCE 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 7. CHARACTERISTICS OF PERVAPORATION •Three-step process: solution-diffusion-evaporation. •Operate at low pressure and ambient temperature. •No additional chemicals required for separation. •Process is simple and easy to automate which reduces personnel costs. •Increased product quality •relatively low permeate fluxes and the usually low condensation temperatures •Separation of azeotropes •dehydrate a wide variety of chemicals 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 8. MEMBRANE MATERIALS FOR PERVAPORATION: To develop the membranes three main aspects need to be consider ed: (i) membrane productivity. (ii) membrane selectivity. (iii) membrane stability. 1) MEMBRANE PRODUCTIVITY: - measure of the quantity of a component that permeates through a specific area of membrane surface in a given unit of time. - It is characterized by permeation flux J. this depends on the intrinsic per meability and thickness of membrane 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 9. 2) MEMBRANE SELECTIVITY: - For a mixture composed of components A and B the selectivity of the mem brane depends on separation factor(α). - X and Y are the molar fraction of permeable A. -α is independent of concentration. - α = 1 then no separation occurs - α = ∞ then membrane becomes perfectly “semi permeable” 3) MEMBRANE STABILITY: -Ability of a membrane to maintain both the permeability and selectivity un der specific system conditions for period of time. -Affected by chemical, mechanical, thermal properties of membrane25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 10. THEORY OF PERVAPORATION: Mainly there are stages through which permeation occurs: 1. Diffusion of the component through the liquid boundary layer to the membrane surface 2. Sorption/diffusion into the membrane 3. Transport through the membrane 4. Diffusion through the vapor phase boundary layer into the bulk of the permeance. 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 11. HOW TO CONTROL PORE SIZE? Methods used to create membrane pores are: Sintering Stretching Casting Leaching Nucleation track Variables that affect pore size: -Membrane materials -Different solvents used and casting solution -Temperature of casting solution 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 12. HYBRID DISTILLATION-PERVAPORATION PROCESS: •To maximize the productivity of the separation process a membrane based h ybrid system is developed. •Membrane technologies have recently emerged as an additional category of s eparation processes to the well-established mass transport processes. •Separation of azeotropic solutions. •Dehydration of aqueous-organic solutions using hydrophilic/organophilic me mbrane. •Lowers cost like capital, production costs, and reduce energy requirements 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 13. 6/16/2017 13CHEMICAL ENGG DEPT,DSCE 25/5/2017
  • 15. APPLICATIONS: DEHYDRATION OF ETHANOL DEHYDRATE ISOPROPANOL RECOVERY OF TETRA HYDRO FURANE SEPARATION OF ORGANIC COMPOUNDS IN CRUDE REFINERIES
  • 16. TYPICAL CONFIGURATION OF AN ISOPROPANOL DEHYDRATION 6/16/2017 CHEMICAL ENGG DEPT,DSCE 16
  • 17. CONCLUSION •A large number of membrane separation processes are currently being practised in various sectors of industries. •Membrane processes often suffer shortcomings when used individually. •To overcome such limitations, membrane-based hybrid processes have been developed to maximize the productivity. •A hybrid process tries to exploit the advantages of both the processes, while minimizing the negative aspects. •Pervaporation is an emerging membrane separation process. More recently, the hybrid pro cesses integrating pervaporation with other variable liquid separating technologies are gaini ng momentum. 25/5/2017 CHEMICAL ENGG DEPT,DSCE
  • 18. REFERENCES 25/5/2017 CHEMICAL ENGG DEPT,DSCE •Hybrid Process (Pervaporation-Distillation): A Review Syed Akhlaq Ahmad, Sohail Rasool Lone, International Journal of Scientific & E ngineering Research Volume 3, Issue 5, May-2012 1 ISSN 2229-5518 •HYBRID PROCESS BY SIEMENS, Engineering & Consulting,team-ec.industry@siemens.com •Optimal synthesis of batch separation processes,Taj Barakat and Eva Sørensen University College London, iCPSE Consortium Meeting, Atlanta, 30-31 March 2006 •Review on Pervaporation: Theory, Membrane Performance,and Application to Intensification of Esterification Reaction, Ghoshna Jyoti, Amit Keshav, and J. Anandkumar, Department of Chemical Engineering, National Institute of Technology, Raipur 492010, India,HINDAWI JOURNALS. •Hybrid Process of Reactive Distillation and Pervaporation for the Production of Tert-amyl Ethyl Ether Amornchai Arpornwichanop1,*, Ukrit Sahapatsombud2, Yaneeporn Patcharavorachot1 and Suttichai Assabumrungrat2, Chinese Journal of Chemical Engineering, 16(1) 100—103 (2008) •Design of Hybrid Distillation-Vapor Membrane Separation Systems.Jose A. Caballero*; Ignacio E. Grossmann **; Majid Keyvani+; Elle n S. Lenz+* Department of Chemical Engineering University of Alicante. Ap Correos 99, 03080 Alicante,Spain.** Department of Chemica l Engineering, Carnergie Mellon University.. 5000 Forbes Av. 15213Pittsburgh, PA, USA++ Lyondell Chemical Company, 3801 West Ches ter Pike. Newton Square, PA 19073.