Form # HSEQ тАУ HSEA (Rev 0 тАУ Aug 16)
HSE ALERT # 29
DESCRIPTION:
Falsework is any temporary structure used to support formwork, (to cast a permanent structure)
during its erection and until it the concrete becomes self-supporting.
The following are some of the main hazard areas in falsework/formwork operations:
яВ╖ Falls тАУ They are the major hazard because they are potentially fatal
яВ╖ Materials handling тАУ The activity most frequently connected with injury
яВ╖ Fixing тАУ Wrong sized, or insufficient number , or wrong location or loose fitting of tie-rods and
bolts .
яВ╖ Struck against - beams, panels, nails, bolts, and rebar can cause punctures, cuts, contusions,
and abrasions
яВ╖ Struck by тАУ Loads, concrete bucket, panels during stripping etc.
яВ╖ Electrical contact тАУ poor cable management
яВ╖ Collapses тАУ Even with advanced methods of design and installation, there is always the risk
that falsework , formwork, slab forms, wall forms, and other large components can come
loose, slip out of place, or fall over, striking or crushing workers underneath
яВ╖ Health hazards тАУ such as the spraying of form oils and curing compounds can irritate the
lungs, Dust and concrete
яВ╖ Lighting тАУ Inadequate lighting can create or aggravate hazards
яВ╖ Access equipment тАУ Access equipment such as ladders and scaffolds
яВ╖ Environmental conditions тАУ rain and humidity create slippery conditions and wind can be a
major hazard
FALSE WORK & FORMWORK
No space provided for Horizontal girders/
support. Substandard formworks (in-house)
provide.
Use of mixed components (only advisable for
inevitable designs; with additional 03rd party
approvals and certifications.The Horizontal Support (girders) & Props.
Nails been used to secure panels
Form # HSEQ тАУ HSEA (Rev 0 тАУ Aug 16)
HSE ALERT # 29
Contributing factors which could lead toformworkincidents:
яВ╖ Falsework /Formwork not being designed or reviewed by an Authorized Temporary Works
Engineer
яВ╖ Falsework /Formwork not constructed in accordance with the Falsework /Formwork design
specifications
яВ╖ Unauthorized modification the Falsework /Formwork due to site conditions without prior
approval from designer / engineer such as reducing the number of props, use unapproved
materials, use of mixed components
яВ╖ Use shortcut during work process which contrary with approved Method Statement тАУ MS,
Risk Assessment - RA and Flow Chart
яВ╖ Lack of Risk Management for the task such as Job Safety Analysis JSA & lack of installing
suitable hard barricades
яВ╖ Early or overloading , early striking
яВ╖ Non-compliance of Permit to Work (PTW ) for the Falsework /Formwork loading ( Permit to
Load) and/ or Permit To Strike for striking activities
яВ╖ Inappropriate execution of 2-tier activities at a time
яВ╖ Ineffective Communication between all involved parties e.g. Construction team,
subcontractors and Safety team
яВ╖ Use damaged or sub-standard formwork components
яВ╖ Removal of formwork before the concrete achieves adequate strength or Overloading of the
formwork during concrete pouring operations
яВ╖ Use unsuitable fall arrest system
яВ╖ Incompetent employees (direct employees or subcontractors)
яВ╖ Poor illumination and housekeeping.
Control measures to prevent incidents, but not limited to:-
яВ╖ Prior to commencement of any formwork/false work activity, MSRA and other relevant
documents shall be submitted for PMC / Consultant for approval
яВ╖ Falsework /Formwork Flowchart shall be created and submitted for PMC and consultant
approval to identify the sequence of work (Assembly and erection, Concrete placement,
Stripping and dismantling)
яВ╖ Control measures are required to be inspected at each stage to ensure full compliance with
Safe System of Work
яВ╖ Ensure strict adherence of Formwork PTW systems (Permit to Load & Strike).
яВ╖ Third party technical team or Authorized Temporary Works Engineer
shall inspect individual formwork systems
яВ╖ Select competent employees to perform the task safely with adequate training, information
and related documents
яВ╖ Use of mixed formworks/ falseworks components are Prohibited without system designer
approval, 3rd party approvals and certifications
яВ╖ All edges, gaps and openings shall be protected with suitable hard barricading & suitable fall
arrest system shall be used.
яВ╖ Competent supervision shall be assigned during the full tenure of the job along with effective
communication protocols
яВ╖ Visible safety signage and barricading shall be provided where dismantling of formworks are
being carried out.
яВ╖ Provide sufficient illumination and maintain good housekeeping

Hse alert 29 2018 formwork

  • 1.
    Form # HSEQтАУ HSEA (Rev 0 тАУ Aug 16) HSE ALERT # 29 DESCRIPTION: Falsework is any temporary structure used to support formwork, (to cast a permanent structure) during its erection and until it the concrete becomes self-supporting. The following are some of the main hazard areas in falsework/formwork operations: яВ╖ Falls тАУ They are the major hazard because they are potentially fatal яВ╖ Materials handling тАУ The activity most frequently connected with injury яВ╖ Fixing тАУ Wrong sized, or insufficient number , or wrong location or loose fitting of tie-rods and bolts . яВ╖ Struck against - beams, panels, nails, bolts, and rebar can cause punctures, cuts, contusions, and abrasions яВ╖ Struck by тАУ Loads, concrete bucket, panels during stripping etc. яВ╖ Electrical contact тАУ poor cable management яВ╖ Collapses тАУ Even with advanced methods of design and installation, there is always the risk that falsework , formwork, slab forms, wall forms, and other large components can come loose, slip out of place, or fall over, striking or crushing workers underneath яВ╖ Health hazards тАУ such as the spraying of form oils and curing compounds can irritate the lungs, Dust and concrete яВ╖ Lighting тАУ Inadequate lighting can create or aggravate hazards яВ╖ Access equipment тАУ Access equipment such as ladders and scaffolds яВ╖ Environmental conditions тАУ rain and humidity create slippery conditions and wind can be a major hazard FALSE WORK & FORMWORK No space provided for Horizontal girders/ support. Substandard formworks (in-house) provide. Use of mixed components (only advisable for inevitable designs; with additional 03rd party approvals and certifications.The Horizontal Support (girders) & Props. Nails been used to secure panels
  • 2.
    Form # HSEQтАУ HSEA (Rev 0 тАУ Aug 16) HSE ALERT # 29 Contributing factors which could lead toformworkincidents: яВ╖ Falsework /Formwork not being designed or reviewed by an Authorized Temporary Works Engineer яВ╖ Falsework /Formwork not constructed in accordance with the Falsework /Formwork design specifications яВ╖ Unauthorized modification the Falsework /Formwork due to site conditions without prior approval from designer / engineer such as reducing the number of props, use unapproved materials, use of mixed components яВ╖ Use shortcut during work process which contrary with approved Method Statement тАУ MS, Risk Assessment - RA and Flow Chart яВ╖ Lack of Risk Management for the task such as Job Safety Analysis JSA & lack of installing suitable hard barricades яВ╖ Early or overloading , early striking яВ╖ Non-compliance of Permit to Work (PTW ) for the Falsework /Formwork loading ( Permit to Load) and/ or Permit To Strike for striking activities яВ╖ Inappropriate execution of 2-tier activities at a time яВ╖ Ineffective Communication between all involved parties e.g. Construction team, subcontractors and Safety team яВ╖ Use damaged or sub-standard formwork components яВ╖ Removal of formwork before the concrete achieves adequate strength or Overloading of the formwork during concrete pouring operations яВ╖ Use unsuitable fall arrest system яВ╖ Incompetent employees (direct employees or subcontractors) яВ╖ Poor illumination and housekeeping. Control measures to prevent incidents, but not limited to:- яВ╖ Prior to commencement of any formwork/false work activity, MSRA and other relevant documents shall be submitted for PMC / Consultant for approval яВ╖ Falsework /Formwork Flowchart shall be created and submitted for PMC and consultant approval to identify the sequence of work (Assembly and erection, Concrete placement, Stripping and dismantling) яВ╖ Control measures are required to be inspected at each stage to ensure full compliance with Safe System of Work яВ╖ Ensure strict adherence of Formwork PTW systems (Permit to Load & Strike). яВ╖ Third party technical team or Authorized Temporary Works Engineer shall inspect individual formwork systems яВ╖ Select competent employees to perform the task safely with adequate training, information and related documents яВ╖ Use of mixed formworks/ falseworks components are Prohibited without system designer approval, 3rd party approvals and certifications яВ╖ All edges, gaps and openings shall be protected with suitable hard barricading & suitable fall arrest system shall be used. яВ╖ Competent supervision shall be assigned during the full tenure of the job along with effective communication protocols яВ╖ Visible safety signage and barricading shall be provided where dismantling of formworks are being carried out. яВ╖ Provide sufficient illumination and maintain good housekeeping