Downloaded 10 times
Uploaded byAdil Afsar
Honda
The document outlines the car manufacturing process. It involves several steps like arc welding to join metal components using electric arcs. The white body is then sent to the paint department where it undergoes a multi-step painting process taking 1.5-2 days. Next, the car body moves to the assembly line where it is assembled over 65 stations in about 2 hours. Key steps in assembly include installing the engine, seats, wheels and other components at different stations along the moving platform. The car then undergoes extensive quality checks before final completion.
Honda
- 1.
- 2.
- 3.
- 4. ARC WELDING • Arcwelding - welding power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point. They can use either direct (DC) or alternating (AC) current, and consumable or non- consumable electrodes • Welding region - protected - shielding gas, vapor, or slag.
- 6. Consumable electrode methods shielded metal arc welding Gas metal arc welding Flux-cored arc welding Submerged arc welding
- 8. WELDING • WELDED WITHTHE HELP OF ROBOTS. • FLOOR • ROOF • SIDE PANELS WHITE BODY IS SENT TO PAINT DEPT.
- 9.
- 10. PAINTING 1 ½ TO2 DAYS IN PAINT SHOP./PER CAR PROCESSES INVOLVED PT COATING- DRYING – ELECTROCOATIN G- LOW COAT – DRYING – MIDDLE COAT – DRYING – TOPCOAT – DRYING. DOORS ARE DETACHED BEFORE GOING TO ASSEMBLY LINE.
- 11. 65 STATIONS. 120 SECS/APPROX DURATION OF ASSEMBLING PER CAR 2HRS APPROX
- 12.
- 14.
- 15. MOVING PLATFORM (2-3 MINS. AT EACH STATION)
- 16. ROBOTIC FRAMES FOR CARASSEMBLING
- 17. ENGINE ASSEMBLING AT DIFFERENTSTATIONS
- 18. JOINING THE ENGINECOMPONENTS
- 19.
- 20.
- 21. FIXING SEAT ANDINTERIORS
- 22.
- 23.
- 24.
- 25. FINAL CHECK ANDFINISHING TOUCH
- 26. 16 Quality checks. •Painting. • Internal alignment. • Speedometer testing. • Wheel alignment. • Drifting. • Road testing. ( inclined roads, bumpy etc.)
- 27. • WATER DIPPINGTEST ( 1/1000) • SHOWER TEST (1 / 100)