Mapping Value Stream

1. GTE

2. 2/6/2011 GTE Company Confidential 2 January 28 – Feb 1, 2008 ARES - GTE – Simpsonville, SC Value Stream Mapping Workshop Outer Gas Nozzle Clean & Inspect

4. Introduction – Lean 101 – John Petak

5. 20 Principles of Lean – John Petak

6. 7 Concepts of Lean – John Petak

7. 8 Forms of Process Waste – John Petak

8. 6S System Overview – John Petak

9. Introduction to “Learning to See”Completed Completed Completed Completed Completed Completed

11. Defined 22 process steps from current state – Team

12. Determined Value- added vs. Non-value added - Team

13. Constructed Current State Map – Team

14. Material flow of Outer Gas Nozzle “Spaghetti Diagram”- Team

15. Cycle Time Measurement Training “Stop Watches” Paper Airplane

16. Constructed Cycle Time DiagramCompleted Completed Completed Completed Completed

18. Defined & constructed Future State Map – Team

19. Determined Value- added vs. Non-value added - Team

20. Reviewed the “Learning to See” workbook – Team

21. Developed the PDCA worksheet - Team

22. Constructed the Future State “Spaghetti Diagram”

23. Constructed Cycle Time DiagramCompleted Completed Completed Completed Completed Completed

25. Review Current & Future Maps – Team

26. Recalculated Takt times to current customer demands- Team

27. Learned more about Standardized Work – John Petak

28. Video on Kanban Schedule with Pull Production - Team

29. Cycle Time Diagrams updated with Excel

31. 2/6/2011 GTE Company Confidential 8

32. 2/6/2011 GTE Company Confidential 9

33. 2/6/2011 GTE Company Confidential 10

34. GTE