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Production Efficiency July 2011

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Excellence lean module to learn and apply

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Production Efficiency July 2011

  1. 1. Lean Deployment Status<br />2010<br />
  2. 2. 2<br />Status Tracking<br />
  3. 3. 3<br />Measurement of Cycle Time<br />
  4. 4. 4<br />WC = 203’’<br />WC = 203’’<br />Cycle time diagram<br /><ul><li> Eliminate cycle time fluctuation
  5. 5. Challenge cycle time with Takt Time</li></li></ul><li>5<br />Standardized Work<br />
  6. 6. 6<br />Standardized Work<br />
  7. 7. 7<br />Standard Operation Procedure<br />
  8. 8. 8<br />Tracking of Production (TRS)<br />
  9. 9. 9<br />Tracking of Production (PPH)<br />
  10. 10. 10<br />Tool Change Over Tracking<br />
  11. 11. 11<br />Parts Board<br />
  12. 12. 12<br />MIFA / MIFD<br />
  13. 13. 13<br />Action Plan<br />
  14. 14. 14<br />Kanban : Pull System<br />WK<br />PIK<br />Truck preparation<br />A<br />A<br />A<br />a<br />a<br />a<br />a<br />A<br />B<br />C<br />b<br />WK<br />c<br />b<br />B<br />B<br />c<br />WK<br />b<br />b<br />b<br />C<br />C<br />c<br />c<br />b<br />Supermarket<br />Assembly<br />line<br />Production instruction Kanban loop<br />Withdrawal Kanban loop<br />

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