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FOOD IRRADIATION
Prepared by:-
Sourabh Bhartia
B.Sc. & M.Sc.
(Food Processing & Technology)
UTD, ABVV, BSP (C.G.)
sourabhbhartia@gmail.com
www.linkedin.com/in/sourabh-bhartia
CONTENTS
 INTRODUCTION & BASIC DEFINITIONS 1
 FOOD IRRADIATION EXPLAINED 3
 INDUSTRIAL PROCESS & THEORY OF FOOD IRRADIATION 5
 OBJECTIVES OF FOOD IRRADIATION 7
 THE RADURA SYMBOL 9
 TYPES OF FOOD IRRADIATION 11
 FOOD IRRADIATION FACILITIES IN INDIA 16
 TERMINOLOGIES OF FOOD IRRADIATION 17
 ADVANTAGES & DISADVANTAGES OF FOOD IRRADIATION 18
 REFERENCE 20
Prepared by: SOURABH BHARTIA
1
INTRODUCTION
 Food safety is widely recognized as an increasingly significantly public health
concern world wide;
 Recent history has included too many examples of recalls necessitated by the
presence or suspected presence of food borne pathogens such as E.coli,
Listeria, and Salmonella;
 In the face of growing concern about food-related illness, Food Irradiation
has entered in the world of Food Science, Processing & Technology;
 FDA has approved irradiation of food for limited purpose since 1963, &
NASA has used irradiated food on its space missions for decades as a
precaution against food borne pathogens;
 Despite its conceded effectiveness against food borne pathogens, the use of
irradiation is still uncommon in the food industry.
Prepared by: SOURABH BHARTIA
2
 Ionizing Radiation: Radiation consisting of particles, X-rays, or gamma-
rays with sufficient energy to cause ionization in the medium through
which it passes.
 Free Radical: An uncharged molecule (typically high reactive & short lived)
having an unpaired valence electron.
Free Radical Polymerization Mechanism involves 3 steps:-
1. Initiation;
2. Propagation;
3. Termination.
 Radiation: A form of energy that comes from a radioactive source and
travels through space and may be able to penetrate various materials.
BASIC DEFINITIONS
Prepared by: SOURABH BHARTIA
3
FOOD IRRADIATION EXPLAINED
 Food irradiation is a physical process in which a food is exposed to some
controlled and specified doses of ionizing radiation in a biologically shielded
container.
 Here 2 important terms are used “controlled & specified”
 The dosage is specified and is controlled, that provides no harm with
the food product.
 The radiation source and the food never comes in direct contact in the
food irradiation process.
 The SI Unit for calculating absorbed dose of ionization radiations is gray
(gy), it is defined as the absorption of one joule of
radiation energy per kilogram of irradiated matter ( Jkg−1).
 Measuring the dose is known as dosimetry
Prepared by: SOURABH BHARTIA
4
THEORY
 As the food is irradiated under specified and controlled doses of the ionizing
radiations; when it comes in contact with the food product.
 Since the food irradiation process involves no heat treatment as there is no
raise in temperature this process is also known as cold sterilization.
 The products of ionization may be electrically charged (ions) or neutral (free
radicals) in the food product where the radicals are extremely short lived (less
than 10-5 s) but are sufficient to destroy bacterial cells.
 Eventually they lead to the development of the H2O2 i.e. hydrogen peroxide,
which acts as a biological toxicant for the harmful microorganisms, pests, etc.
IRRADIATION
ROOM
STORAGE POOL
RADIATION SOURCE
CONTROL
CONSOLE
RADIATION SHIELD
CONVEYOR SYSTEM
UNLOADING
PROCESSED PRODUCT
LOADING
Prepared by: SOURABH BHARTIA
5
INDUSTRIAL PROCESS OF FOOD IRRADIATION
An industrial irradiator used for food products consist of a
room with concrete walls (2 meters thick) which contain the
radiation source (cobalt-60). A conveyer system
automatically moves the products into the room for
irradiation, and then removes them. When personnel must
enter the room, the source is lowered to the bottom of a pool,
where water absorbs the radiation energy and protects the
workers.
Prepared by: SOURABH BHARTIA
6
Arrival of products at
the processing facility
Loading of products
into totes
Transport of totes
(Containing products)
into the radiation cell
Transport of treated
products back to the
unloading area
Circulation of products
around the radiation
source
Source raised for
product irradiation
Unloading of treated
products & shipment
back to client
PROCESS FLOW CHART
Prepared by: SOURABH BHARTIA
7
OBJECTIVES OF FOOD IRRADIATION
Delay Maturation Of Fruits
Pathogen Reduction in Spices
Insect Disinfestations in
pulses, cereals, & Dry
fruits
Sprout Inhibition in onion,
potato, garlic, & ginger
Shelf Life Extension Of Chicken,
Meat & Fish
Prepared by: SOURABH BHARTIA
8
OBJECTIVES OF FOOD IRRADIATION
 Improving the shelf life of food (1 to 10 kGy)
 Inhibit Sprouting (0.03 to 0.12 kGy)
 Pest Disinfestations (0.2 to 0.8 kGy)
 Destroy pathogens & delay the maturation of food (<1kGy)
 Food Sterilization (10 to 50 kGy)
 Radiation at doses of 2 to 7 kGy can eliminate potentially pathogenic non-
spore forming bacteria such as:-
 Salmonella,
 Staphylococcus aureus,
 Camphylobactor,
 Listeria monocytogenes,
 Eschirichia coli.
Prepared by: SOURABH BHARTIA
9
THE RADURA SYMBOL
 Central dot is the radiation source
 Two circle segments ('leaves') are the biological shield
to protect the workers and the environment.
 Outer ring is the transport system,
 The lower half of it is shielded from radiation by the biological
shield and resembles also the loading area,
 The upper broken half symbolizes the rays hitting the target
goods on the transport system.
Prepared by: SOURABH BHARTIA
10
MANDATORY LABEL FOR IRRADIATED FOODS
Prepared by: SOURABH BHARTIA
11
TYPES OF FOOD IRRADIATION
 There are 3 types of Food Irradiation:-
γ-Ray
X-Ray
e-Beam
Prepared by: SOURABH BHARTIA
12
GAMMA RAY FOOD IRRADIATION
 The simplest form of irradiation, at least in concept, is gamma ray irradiation.
 Main source of gamma ray irradiation is Cobalt-60, which is a radioactive isotope produced
from Cobalt-59.
 One of the irradiation sources that is permitted for use in food processing is gamma rays
produced from the radioactive isotopes Cobalt-60 (1.77 & 1.33 MeV) & Cesium-137 (0.662
MeV).
 These radioactive isotopes are produced by exposure of the ordinary element to a nuclear
reactor core, and their availability may be conditioned on the continued availability of
nuclear power.
 Radioactive elements do not have an “off” switch, nor do they come equipped with
directional or intensity controls.
Prepared by: SOURABH BHARTIA
13
 Gamma rays can be controlled by immersion of the source in a sufficient quantity of water,
but the source must be removed from the pool in order to irradiate the target food.
 In order to prevent inadvertent gamma ray exposure, the source must be insulated from
the outside world by several feet of concrete.
X-RAY FOOD IRRADIATION
 X-ray irradiation is a relatively new technique that combines many of the advantages of the
other two methods.
 Like gamma ray irradiation, X-ray irradiation consists of exposing food to high-energy
photons with a long penetration depth.
 In this case, however, bombarding a metal film with a high-energy electron beam produces
the photons, allowing the radiation to be turned on and off.
 The X-ray food irradiator is a more powerful version of the X-ray machines used in medical
offices.
Prepared by: SOURABH BHARTIA
14
 The device still requires heavy shielding, although the amount of shielding requires is less
than that for gamma ray irradiation.
 No radioactive substances or by-products are used in, or results from, the process.
 Regardless to form, food irradiation is fundamentally about how much energy is absorbed
by the target food.
E-BEAM FOOD IRRADIATION
 Electron beam irradiation, through it uses the same term as gamma ray irradiation, is a
completely different kind of treatment.
 High energy electron beams are produced in an electron gun, a larger version of the
cathode ray gun found in devices such as televisions and monitors.
 Regardless to form, food irradiation is fundamentally about how much energy is absorbed
by the target food.
Prepared by: SOURABH BHARTIA
15
 The electrons can be directed by a magnetic field to a target food.
 The term “irradiation” is really a misnomer, since the food not exposed to electromagnetic
radiation or beta rays (electrons produced by a radioactive source).
 Nevertheless, the process has a similar effect to that of gamma ray irradiation.
 E-beam irradiation requires shielding as well, but nothing like the concrete bunkers used in
gamma ray irradiation.
 The disadvantage of the e-beam is its short penetration depth (about an inch), preventing
its application to many foods and limiting the amount of food that can be processed in bulk.
Prepared by: SOURABH BHARTIA
16
FOOD IRRADIATION FACILITIES IN INDIA
 Food Irradiation Processing lab was established in the Food Tech.
division at BARC (BHABHA ATOMIC RESEARCH CENTER) in 1967, where
Co-60 irradiation unit called ‘Food package irradiator’ was
installed, this facility is still used to carry out large scale test trials
on food commodities.
 In 2000, DAE (DEPARTMENT OF ATOMIC ENERGY) established a 30
tons/day capacity Radiation Processing Plant at Vashi, Navi
Mumbai for microbial decomposition of spices and dry ingredients;
 Another facility, KRUSHAK was setup at Lasalgaon near Nasik in
2002 for treatment of agricultural commodities, later in 2006 it was
upgraded for treatment of mangoes & received approval from
USDA for export of INDIAN mangoes to USA.
Prepared by: SOURABH BHARTIA
17
TERMINOLOGIES OF FOOD IRRADIATION
 Radappertization:- Equivalent to food sterilization with a high radiation
dose (30 to 40 kGy)
 It provides treatment on endospores and exotoxins of Clostridium
botulinum (type A, B, E)
 Radicidation:- Equivalent to Food pasteurization for e.g. milk
pasteurization with medium dose (2.5 to 10 kGy),
 Useful for reduction of number of viable non-spore forming
pathogens.
 Radurization:- may be equivalent to beverage & food Pasteurization
with a low dose (0.75 to 2.5 kGy)
Prepared by: SOURABH BHARTIA
18
ADVANTAGES OF FOOD IRRADIATION
 No heating of food i.e. no change in sensory characteristics;
 Packaged & frozen food can be treated;
 Single operation technique without any use of chemical preservative;
 Very low energy requirements;
 Processing is automatically controlled and has low operating costs.
Prepared by: SOURABH BHARTIA
19
DISADVANTAGES OF FOOD IRRADIATION
 The high capital cost of irradiation plant;
 Reduces Vit-E (~15-30%), Thiamin (~10-25%), Vit-C (~5-15%), Riboflavin (~7-10%),
Pyridoxine (~10-20%), & Vit-B12 (~15-20 %);
 Is ineffective against viruses;
 The possible development of resistance to radiation in micro organisms;
 Public resistance due to fears of induced radioactivity or other reasons connected
to concerns over the nuclear industry.
 Loss of nutritional value;
Prepared by: SOURABH BHARTIA
20
REFERENCE
 https://www.fda.gov/food/buy-store-serve-safe-food/food-irradiation-
what-you-need-know
 http://www.barc.gov.in/bsg/ftd/faq2.html
 https://archive.fssai.gov.in/dam/jcr:0057aa39-62c2-4a14-8059-
bcf2b26e3f4d/Guidance_Note_Irradiated_Food_Safe_24_12_2018.pdf
 Emerging Technologies for Food Processing, DA-WEN SUN
 Food Processing Technology: Principles & Practices, P.J.FELLOWS
Prepared by: SOURABH BHARTIA
21
THANKYOU

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Food irradiation

  • 1. FOOD IRRADIATION Prepared by:- Sourabh Bhartia B.Sc. & M.Sc. (Food Processing & Technology) UTD, ABVV, BSP (C.G.) sourabhbhartia@gmail.com www.linkedin.com/in/sourabh-bhartia
  • 2. CONTENTS  INTRODUCTION & BASIC DEFINITIONS 1  FOOD IRRADIATION EXPLAINED 3  INDUSTRIAL PROCESS & THEORY OF FOOD IRRADIATION 5  OBJECTIVES OF FOOD IRRADIATION 7  THE RADURA SYMBOL 9  TYPES OF FOOD IRRADIATION 11  FOOD IRRADIATION FACILITIES IN INDIA 16  TERMINOLOGIES OF FOOD IRRADIATION 17  ADVANTAGES & DISADVANTAGES OF FOOD IRRADIATION 18  REFERENCE 20
  • 3. Prepared by: SOURABH BHARTIA 1 INTRODUCTION  Food safety is widely recognized as an increasingly significantly public health concern world wide;  Recent history has included too many examples of recalls necessitated by the presence or suspected presence of food borne pathogens such as E.coli, Listeria, and Salmonella;  In the face of growing concern about food-related illness, Food Irradiation has entered in the world of Food Science, Processing & Technology;  FDA has approved irradiation of food for limited purpose since 1963, & NASA has used irradiated food on its space missions for decades as a precaution against food borne pathogens;  Despite its conceded effectiveness against food borne pathogens, the use of irradiation is still uncommon in the food industry.
  • 4. Prepared by: SOURABH BHARTIA 2  Ionizing Radiation: Radiation consisting of particles, X-rays, or gamma- rays with sufficient energy to cause ionization in the medium through which it passes.  Free Radical: An uncharged molecule (typically high reactive & short lived) having an unpaired valence electron. Free Radical Polymerization Mechanism involves 3 steps:- 1. Initiation; 2. Propagation; 3. Termination.  Radiation: A form of energy that comes from a radioactive source and travels through space and may be able to penetrate various materials. BASIC DEFINITIONS
  • 5. Prepared by: SOURABH BHARTIA 3 FOOD IRRADIATION EXPLAINED  Food irradiation is a physical process in which a food is exposed to some controlled and specified doses of ionizing radiation in a biologically shielded container.  Here 2 important terms are used “controlled & specified”  The dosage is specified and is controlled, that provides no harm with the food product.  The radiation source and the food never comes in direct contact in the food irradiation process.  The SI Unit for calculating absorbed dose of ionization radiations is gray (gy), it is defined as the absorption of one joule of radiation energy per kilogram of irradiated matter ( Jkg−1).  Measuring the dose is known as dosimetry
  • 6. Prepared by: SOURABH BHARTIA 4 THEORY  As the food is irradiated under specified and controlled doses of the ionizing radiations; when it comes in contact with the food product.  Since the food irradiation process involves no heat treatment as there is no raise in temperature this process is also known as cold sterilization.  The products of ionization may be electrically charged (ions) or neutral (free radicals) in the food product where the radicals are extremely short lived (less than 10-5 s) but are sufficient to destroy bacterial cells.  Eventually they lead to the development of the H2O2 i.e. hydrogen peroxide, which acts as a biological toxicant for the harmful microorganisms, pests, etc.
  • 7. IRRADIATION ROOM STORAGE POOL RADIATION SOURCE CONTROL CONSOLE RADIATION SHIELD CONVEYOR SYSTEM UNLOADING PROCESSED PRODUCT LOADING Prepared by: SOURABH BHARTIA 5 INDUSTRIAL PROCESS OF FOOD IRRADIATION An industrial irradiator used for food products consist of a room with concrete walls (2 meters thick) which contain the radiation source (cobalt-60). A conveyer system automatically moves the products into the room for irradiation, and then removes them. When personnel must enter the room, the source is lowered to the bottom of a pool, where water absorbs the radiation energy and protects the workers.
  • 8. Prepared by: SOURABH BHARTIA 6 Arrival of products at the processing facility Loading of products into totes Transport of totes (Containing products) into the radiation cell Transport of treated products back to the unloading area Circulation of products around the radiation source Source raised for product irradiation Unloading of treated products & shipment back to client PROCESS FLOW CHART
  • 9. Prepared by: SOURABH BHARTIA 7 OBJECTIVES OF FOOD IRRADIATION Delay Maturation Of Fruits Pathogen Reduction in Spices Insect Disinfestations in pulses, cereals, & Dry fruits Sprout Inhibition in onion, potato, garlic, & ginger Shelf Life Extension Of Chicken, Meat & Fish
  • 10. Prepared by: SOURABH BHARTIA 8 OBJECTIVES OF FOOD IRRADIATION  Improving the shelf life of food (1 to 10 kGy)  Inhibit Sprouting (0.03 to 0.12 kGy)  Pest Disinfestations (0.2 to 0.8 kGy)  Destroy pathogens & delay the maturation of food (<1kGy)  Food Sterilization (10 to 50 kGy)  Radiation at doses of 2 to 7 kGy can eliminate potentially pathogenic non- spore forming bacteria such as:-  Salmonella,  Staphylococcus aureus,  Camphylobactor,  Listeria monocytogenes,  Eschirichia coli.
  • 11. Prepared by: SOURABH BHARTIA 9 THE RADURA SYMBOL  Central dot is the radiation source  Two circle segments ('leaves') are the biological shield to protect the workers and the environment.  Outer ring is the transport system,  The lower half of it is shielded from radiation by the biological shield and resembles also the loading area,  The upper broken half symbolizes the rays hitting the target goods on the transport system.
  • 12. Prepared by: SOURABH BHARTIA 10 MANDATORY LABEL FOR IRRADIATED FOODS
  • 13. Prepared by: SOURABH BHARTIA 11 TYPES OF FOOD IRRADIATION  There are 3 types of Food Irradiation:- γ-Ray X-Ray e-Beam
  • 14. Prepared by: SOURABH BHARTIA 12 GAMMA RAY FOOD IRRADIATION  The simplest form of irradiation, at least in concept, is gamma ray irradiation.  Main source of gamma ray irradiation is Cobalt-60, which is a radioactive isotope produced from Cobalt-59.  One of the irradiation sources that is permitted for use in food processing is gamma rays produced from the radioactive isotopes Cobalt-60 (1.77 & 1.33 MeV) & Cesium-137 (0.662 MeV).  These radioactive isotopes are produced by exposure of the ordinary element to a nuclear reactor core, and their availability may be conditioned on the continued availability of nuclear power.  Radioactive elements do not have an “off” switch, nor do they come equipped with directional or intensity controls.
  • 15. Prepared by: SOURABH BHARTIA 13  Gamma rays can be controlled by immersion of the source in a sufficient quantity of water, but the source must be removed from the pool in order to irradiate the target food.  In order to prevent inadvertent gamma ray exposure, the source must be insulated from the outside world by several feet of concrete. X-RAY FOOD IRRADIATION  X-ray irradiation is a relatively new technique that combines many of the advantages of the other two methods.  Like gamma ray irradiation, X-ray irradiation consists of exposing food to high-energy photons with a long penetration depth.  In this case, however, bombarding a metal film with a high-energy electron beam produces the photons, allowing the radiation to be turned on and off.  The X-ray food irradiator is a more powerful version of the X-ray machines used in medical offices.
  • 16. Prepared by: SOURABH BHARTIA 14  The device still requires heavy shielding, although the amount of shielding requires is less than that for gamma ray irradiation.  No radioactive substances or by-products are used in, or results from, the process.  Regardless to form, food irradiation is fundamentally about how much energy is absorbed by the target food. E-BEAM FOOD IRRADIATION  Electron beam irradiation, through it uses the same term as gamma ray irradiation, is a completely different kind of treatment.  High energy electron beams are produced in an electron gun, a larger version of the cathode ray gun found in devices such as televisions and monitors.  Regardless to form, food irradiation is fundamentally about how much energy is absorbed by the target food.
  • 17. Prepared by: SOURABH BHARTIA 15  The electrons can be directed by a magnetic field to a target food.  The term “irradiation” is really a misnomer, since the food not exposed to electromagnetic radiation or beta rays (electrons produced by a radioactive source).  Nevertheless, the process has a similar effect to that of gamma ray irradiation.  E-beam irradiation requires shielding as well, but nothing like the concrete bunkers used in gamma ray irradiation.  The disadvantage of the e-beam is its short penetration depth (about an inch), preventing its application to many foods and limiting the amount of food that can be processed in bulk.
  • 18. Prepared by: SOURABH BHARTIA 16 FOOD IRRADIATION FACILITIES IN INDIA  Food Irradiation Processing lab was established in the Food Tech. division at BARC (BHABHA ATOMIC RESEARCH CENTER) in 1967, where Co-60 irradiation unit called ‘Food package irradiator’ was installed, this facility is still used to carry out large scale test trials on food commodities.  In 2000, DAE (DEPARTMENT OF ATOMIC ENERGY) established a 30 tons/day capacity Radiation Processing Plant at Vashi, Navi Mumbai for microbial decomposition of spices and dry ingredients;  Another facility, KRUSHAK was setup at Lasalgaon near Nasik in 2002 for treatment of agricultural commodities, later in 2006 it was upgraded for treatment of mangoes & received approval from USDA for export of INDIAN mangoes to USA.
  • 19. Prepared by: SOURABH BHARTIA 17 TERMINOLOGIES OF FOOD IRRADIATION  Radappertization:- Equivalent to food sterilization with a high radiation dose (30 to 40 kGy)  It provides treatment on endospores and exotoxins of Clostridium botulinum (type A, B, E)  Radicidation:- Equivalent to Food pasteurization for e.g. milk pasteurization with medium dose (2.5 to 10 kGy),  Useful for reduction of number of viable non-spore forming pathogens.  Radurization:- may be equivalent to beverage & food Pasteurization with a low dose (0.75 to 2.5 kGy)
  • 20. Prepared by: SOURABH BHARTIA 18 ADVANTAGES OF FOOD IRRADIATION  No heating of food i.e. no change in sensory characteristics;  Packaged & frozen food can be treated;  Single operation technique without any use of chemical preservative;  Very low energy requirements;  Processing is automatically controlled and has low operating costs.
  • 21. Prepared by: SOURABH BHARTIA 19 DISADVANTAGES OF FOOD IRRADIATION  The high capital cost of irradiation plant;  Reduces Vit-E (~15-30%), Thiamin (~10-25%), Vit-C (~5-15%), Riboflavin (~7-10%), Pyridoxine (~10-20%), & Vit-B12 (~15-20 %);  Is ineffective against viruses;  The possible development of resistance to radiation in micro organisms;  Public resistance due to fears of induced radioactivity or other reasons connected to concerns over the nuclear industry.  Loss of nutritional value;
  • 22. Prepared by: SOURABH BHARTIA 20 REFERENCE  https://www.fda.gov/food/buy-store-serve-safe-food/food-irradiation- what-you-need-know  http://www.barc.gov.in/bsg/ftd/faq2.html  https://archive.fssai.gov.in/dam/jcr:0057aa39-62c2-4a14-8059- bcf2b26e3f4d/Guidance_Note_Irradiated_Food_Safe_24_12_2018.pdf  Emerging Technologies for Food Processing, DA-WEN SUN  Food Processing Technology: Principles & Practices, P.J.FELLOWS
  • 23. Prepared by: SOURABH BHARTIA 21 THANKYOU