This document discusses various textile finishing processes. It describes embossing as using heated rollers to raise designs on fabric surfaces. Napping raises fibers on materials like cotton and rayon using needle rollers. Flocking adheres small fibers to fabrics to form designs. Softening finishes like anionic, cationic and nonionic conditioners are used to reduce static cling and soften textiles. Delustering and brightening chemicals are applied to synthetic fibers and fabrics to respectively reduce shine and increase the appearance of whiteness. Common brighteners are added to laundry detergents and paper.
Flocking is defined as the application of fine particles to adhesive coated surfaces. Nowadays, this is usually done by the application of a high-voltage electric field. In a flocking machine the "flock" is given a negative charge whilst the substrate is earthed. Flock material flies vertically onto the substrate attaching to previously applied glue.
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3. Textile Finishing is a process used in
manufacturing of fiber, fabric, or clothing. In order to
impart the required functional properties to the fiber or
fabric, it is customary to subject the material to different
type of physical and chemical treatments.
4.
5. The process of producing raised figures or designs in relief on
surfaces of fabrics by passing the cloth between heated engraved
rollers is known as embossing.
6. •Fabric is cut in 2.
•2 selvedges running together side by side.
•To produce moiré, ribbed rollers are used, and the ribs
produce the watermark effect.
7. A mechanical treatment that uses beetlers or fallers to give
fabric surfaces a flattened appearance.
The spaces between warp and filling are covered up and tend to
produce a high gloss to the material.
10. Napping is also known
as raises fiber.
Napping is applied to
cotton,
Rayon, wool and
other staple fiber.
This is a
mechanical
process
11. The fuzzy surface is created by pulling the fiber end out of yarns.
The ends of the needles protruding from the rollers are 45°-hooks; their
thickness and length can vary and they are fitted in a special rubber belt
spiral-wound on the raising rollers.
These rollers are generally alternated with a roller with hooks directed
toward the fabric feed direction, and a roller with the hooks fitted in the
opposite direction
12. Napping is used for certain knit goods, blankets and other fabric
with a raised surface.
13. The technique of adhering minute pieces of fiber called flock to
form designs on fabric has been used to limited extent. It has
become more widely used in recent years because of modern
methods by using a suitable adhesive.
There are two types of method :-
Mechanical method.
Electrostatic technique.
14. On electrical charge of fibers and the presence of an electrical
field above and below the fabric.
The fabric, printed with the adhesive passes over an electric field
which establishes an atmosphere that forces the loose fibers in
the area away from one of the electrical fields and toward the
second.
15. With the fabric moving, the loose
fibers
strike the adhesive, and the electrical
field oriented the fibers and pulls
them into the adhesive.
The fabric moves into a drying area
where the adhesive is dried to hold
the flock fibers in place.
Flocking has been applied to a wide
variety of fabric types and end uses,
including apperal and furnishing.
Interesting designs can be formed
on the base fabric.
16. Textile softener is a conditioner used to prevent static cling and
make fabric softer. This is used in textile finish drape, cutting and
sewing qualities of the materials.
17. o Anionic
softeners
Anionic softeners are used to
modify stiffness or hardness,
pliable finish. Many of these
compounds are excellent
scouring agents.
18. Cationic Softeners
Cationic softeners are used for natural and man made fibres.
Cationic softener are applied to textile to improve hard, drop,
cutting & sewing qualities.
19. Nonionic softeners
These softening agents are generally less efficient than anionic
and cationic ones but they withstand the effects of hard waters,
acid or basic environment and also in presence of cations and
anions, therefore the normal fabric care conditions.
20. Reactive softeners
It is a special type of reactive softener which gives smooth, soft feel as
well as body to a certain extent to cotton and blended fabrics. It
gives water-repellent feel when used with polyvinyl acetate
emulsions and other resins.
21. Nonionic softeners are perfect for finishing optically brightened
high white article.
Cationic softeners are mainly used for colored textile.
Non-ionic softeners are also used for removing stains.
22. •A delustrant is a substance
that reduces
the lustre (sheen)
of synthetic fibres.
•It is a chemical finish.
•Its mainly done in
manufacturing process of
synthetic fibers.
23. •Synthetic fibres such as nylon, rayon, acetate and polyester are normally
extremely shiny and transparent when extruded.
•Delusterants causes the surface of the fibres to be rougher, reducing the
sheen, at the same time, being opaque, it reduces the transparency of the fibre.
•A recent innovation is a finish applied to tricot knits called ‘chavacete’, which
softens the luster of acetate fabric and produces a silk like appearance.
•It also develops a pleasing hand.
25. 1. Many fabrics lose their brightness, whiteness and clearness during
processing and maintenance.
2. In an attempt to prevent this and to maintain white and bright fabrics optical
brightness have been introduced these ate sometimes called as “Optical Bleachers”.
The term in this case is in appropriate since no bleaching occurs.
3. The substance attach themselves to the fabric and create an appearance
of whiteness and brightness by the way they reflect light.
4. When exposed to sunlight they absorb invisible ultraviolet light and
reflect it as visible blue light they act like a bluing agent but add the
fluorescent effect.
5. There are many brands available but generally called as optical fabric
brightness.
26. Before selecting an optical brightness for textile application we
must look for following properties.
1. It should have good solubility, should not have its own colour and
good substantiveity for the textile substrate under OBA application.
2. OBA’s should have good light as well as wet fastness
properties
3. Requirement of electrolytes and its sensitivity forward different
exhausting and build up properties
4. Effect of water
hardness
5.It should have good leveling and penetrating properties.
27. Common uses
Brighteners are commonly added to laundry detergents to replace
whitening agents removed during washing and to make the clothes
appear cleaner.
28. End uses of optical
brighteners includes
1. Detergents whiteness (instead of blueing agents )
2. Paper brightening (Internal or in a coating)
3. Fiber whitening (Internal, added to polymer
melt)
4. Textile whitening (External, added to fabric finishes )