1. The document describes a study to enhance the strength of paper using cellulose nanomaterials (CNF) and starch nanoparticles. CNF was derived from both hardwood and softwood, and was modified using glycidyltrimethylammonium chloride to impart a positive charge. Starch nanoparticles used were Ecosphere 2777.
2. Handsheets were formed from pulp, CNF, and additives using a standardized procedure. Physical testing showed that adding 5-10% CNF-GTMAC or 10% CNF-g-pAPTAC increased the dry and wet tensile strength of paper by over 20% compared to untreated pulp.
The document summarizes the effects of stock treatment, drying, and recycling on fiber properties. It discusses how mill pulps have shorter, less uniformly delignified fibers than laboratory pulps due to mechanical damage. Drying fibers causes further strength loss. Recycled fibers have even lower strength due to increased damage. Refining improves fiber bonding but also causes defects. Proper electrostatic conditions and minimizing turbulence can improve strength. Fiber fines and properties like length, fibrillation, and curl strongly influence paper strength.
This document discusses how friction affects various stages of the papermaking process and product quality. It provides background on friction forces in papermaking and how coefficients of friction can impact winding efficiency and quality. The document then examines how different paper chemicals, fillers, and components from wood extractives can increase or decrease the coefficient of friction in paper. Maintaining consistent friction throughout the papermaking process is important for optimal performance.
NEW RAW MATERIALS FOR PAPER PULP (the book)Mostafa Ahmad
This document provides acknowledgements and thanks to various individuals who contributed to the research project. It thanks Allah, the research supervisor Prof. Dr. Mamdouh M. Nassar and other professors at Minia University in Egypt for their guidance and support of the project. It also thanks other individuals who provided assistance with laboratory work, research contacts, and information collection. The document was completed in El-Minia, Egypt in 2016 by the listed authors.
Basics of wood, pulp and paper november 2012SappiHouston
The document discusses the process of transforming wood into pulp and paper. It describes how trees are debarked, chipped, and processed either mechanically or chemically to produce different types of pulp. Mechanical pulp retains lignin and produces lower quality paper while chemical pulp removes lignin and results in stronger paper but at lower yield. The document outlines the key steps to make both mechanical and chemical pulp and explains how different pulp types are suited for different paper applications.
The document describes the process of paper production, including:
1) Wood fibers are the main raw material and are unlocked from surrounding tissue through mechanical or chemical processes to produce pulp.
2) The pulp is refined, additives are mixed in, and the slurry is formed into a continuous web on a paper machine where water is removed through several sections.
3) Key factors that determine paper properties are fiber length and orientation, degree of refining, and additives used. The paper making process produces a fiber-oriented sheet with different characteristics on each side.
The document describes the key components and processes of a paper machine. It discusses the wet end which includes stock preparation and transport to the headbox. It then explains the headbox, wire section for initial dewatering, press section for further dewatering including conventional, German and shoe presses. Drying sections are described next for heating and drying the paper web. A size press is included to make the surface water repellent before winding the finished paper onto large reels. Water is circulated throughout the entire papermaking process.
The document provides an overview of modern papermaking processes. It covers various paper and board grades, their compositions, and the properties contributed by different fiber types. The papermaking process is described, including stock preparation, forming, pressing, drying, and finishing. Recovered fiber usage and deinking processes are also discussed. Key factors that influence paper quality such as fiber length and type are explained.
Pulp and Paper Industry (Pulp Mill, Paper Mill, Printing and Writing Papers, ...Ajjay Kumar Gupta
Pulp and paper are manufactured from raw materials containing cellulose fibers, generally wood, recycled paper, and agricultural residues. In developing countries, about 60% of cellulose fibers originate from non wood raw materials such as bagasse, cereal straw, bamboo, reeds, esparto grass, jute, flax, and sisal. The main steps in pulp and paper manufacturing are: Raw material preparation and handling, Pulp manufacturing, Pulp Washing and Screening, Chemical recovery, Bleaching, Stock Preparation, and Papermaking.
See more
https://goo.gl/MqZ7s4
https://goo.gl/jByd5s
https://goo.gl/4KnBEM
Contact us
Niir Project Consultancy Services
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23841561
Website : www.entrepreneurindia.co , www.niir.org
Tags
Pulp and Paper Industry, Pulp Mill, Paper Mill, Printing and Writing Papers, Corrugating Medium Paper, Newspapers Hardboards, Pulp and paper processing industry, Pulp and paper making business, Investment Opportunity for Pulp & Paper, Paper Manufacturing Plant, Pulp from Bamboo, Profitable pulp and paper business, Pulp and paper production, Manufacture of corrugating medium paper, Feasibility of recycled newspapers hardboards, Paper mill in India, Best small and cottage scale industries, Book of Pulp and Paper, Paper Board and Paper-based Technology, Book on Pulping and Papermaking, Business guidance for Pulp and paper industry, Business guidance to clients, Business Plan for a Startup Business, Business start-up, Drying of Paper, Great Opportunity for Startup, Hard-Board manufacturing, How to Start a Pulp and paper industry?, How to Start a Pulp and paper Production Business, How to start a successful Pulp and paper business, How to Start Pulp and paper Processing Industry in India, How to Start-Up a paper converting Business, Industry of pulp and paper, Kraft Paper manufacturing, Kraft Paper production, Kraft Process in the paper and pulp industry, Manufacture of pulp and paper, Modern small and cottage scale industries, Most Profitable Pulp and paper Processing Business Ideas, New small scale ideas in Pulp and paper processing industry, Paper and pulp industries, Paper and Pulp Production Technology book, Paper Making Small Business Manufacturing, Paper Production, Paper production line, Paper Production: The Kraft Process in the paper and pulp industry, Paper, Pulp and Paper Conversion, Papermaking Science and Technology book, Production of Kraft Paper, Production of Soda Semi-Chemical Pulp, Profitable small and cottage scale industries, Profitable Small Scale Pulp and paper manufacturing, Project for startups, Pulp and paper Based Profitable Projects, Pulp and paper Based Small Scale Industries Projects, Pulp and Paper Chemistry and Technology
The document summarizes the effects of stock treatment, drying, and recycling on fiber properties. It discusses how mill pulps have shorter, less uniformly delignified fibers than laboratory pulps due to mechanical damage. Drying fibers causes further strength loss. Recycled fibers have even lower strength due to increased damage. Refining improves fiber bonding but also causes defects. Proper electrostatic conditions and minimizing turbulence can improve strength. Fiber fines and properties like length, fibrillation, and curl strongly influence paper strength.
This document discusses how friction affects various stages of the papermaking process and product quality. It provides background on friction forces in papermaking and how coefficients of friction can impact winding efficiency and quality. The document then examines how different paper chemicals, fillers, and components from wood extractives can increase or decrease the coefficient of friction in paper. Maintaining consistent friction throughout the papermaking process is important for optimal performance.
NEW RAW MATERIALS FOR PAPER PULP (the book)Mostafa Ahmad
This document provides acknowledgements and thanks to various individuals who contributed to the research project. It thanks Allah, the research supervisor Prof. Dr. Mamdouh M. Nassar and other professors at Minia University in Egypt for their guidance and support of the project. It also thanks other individuals who provided assistance with laboratory work, research contacts, and information collection. The document was completed in El-Minia, Egypt in 2016 by the listed authors.
Basics of wood, pulp and paper november 2012SappiHouston
The document discusses the process of transforming wood into pulp and paper. It describes how trees are debarked, chipped, and processed either mechanically or chemically to produce different types of pulp. Mechanical pulp retains lignin and produces lower quality paper while chemical pulp removes lignin and results in stronger paper but at lower yield. The document outlines the key steps to make both mechanical and chemical pulp and explains how different pulp types are suited for different paper applications.
The document describes the process of paper production, including:
1) Wood fibers are the main raw material and are unlocked from surrounding tissue through mechanical or chemical processes to produce pulp.
2) The pulp is refined, additives are mixed in, and the slurry is formed into a continuous web on a paper machine where water is removed through several sections.
3) Key factors that determine paper properties are fiber length and orientation, degree of refining, and additives used. The paper making process produces a fiber-oriented sheet with different characteristics on each side.
The document describes the key components and processes of a paper machine. It discusses the wet end which includes stock preparation and transport to the headbox. It then explains the headbox, wire section for initial dewatering, press section for further dewatering including conventional, German and shoe presses. Drying sections are described next for heating and drying the paper web. A size press is included to make the surface water repellent before winding the finished paper onto large reels. Water is circulated throughout the entire papermaking process.
The document provides an overview of modern papermaking processes. It covers various paper and board grades, their compositions, and the properties contributed by different fiber types. The papermaking process is described, including stock preparation, forming, pressing, drying, and finishing. Recovered fiber usage and deinking processes are also discussed. Key factors that influence paper quality such as fiber length and type are explained.
Pulp and Paper Industry (Pulp Mill, Paper Mill, Printing and Writing Papers, ...Ajjay Kumar Gupta
Pulp and paper are manufactured from raw materials containing cellulose fibers, generally wood, recycled paper, and agricultural residues. In developing countries, about 60% of cellulose fibers originate from non wood raw materials such as bagasse, cereal straw, bamboo, reeds, esparto grass, jute, flax, and sisal. The main steps in pulp and paper manufacturing are: Raw material preparation and handling, Pulp manufacturing, Pulp Washing and Screening, Chemical recovery, Bleaching, Stock Preparation, and Papermaking.
See more
https://goo.gl/MqZ7s4
https://goo.gl/jByd5s
https://goo.gl/4KnBEM
Contact us
Niir Project Consultancy Services
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23841561
Website : www.entrepreneurindia.co , www.niir.org
Tags
Pulp and Paper Industry, Pulp Mill, Paper Mill, Printing and Writing Papers, Corrugating Medium Paper, Newspapers Hardboards, Pulp and paper processing industry, Pulp and paper making business, Investment Opportunity for Pulp & Paper, Paper Manufacturing Plant, Pulp from Bamboo, Profitable pulp and paper business, Pulp and paper production, Manufacture of corrugating medium paper, Feasibility of recycled newspapers hardboards, Paper mill in India, Best small and cottage scale industries, Book of Pulp and Paper, Paper Board and Paper-based Technology, Book on Pulping and Papermaking, Business guidance for Pulp and paper industry, Business guidance to clients, Business Plan for a Startup Business, Business start-up, Drying of Paper, Great Opportunity for Startup, Hard-Board manufacturing, How to Start a Pulp and paper industry?, How to Start a Pulp and paper Production Business, How to start a successful Pulp and paper business, How to Start Pulp and paper Processing Industry in India, How to Start-Up a paper converting Business, Industry of pulp and paper, Kraft Paper manufacturing, Kraft Paper production, Kraft Process in the paper and pulp industry, Manufacture of pulp and paper, Modern small and cottage scale industries, Most Profitable Pulp and paper Processing Business Ideas, New small scale ideas in Pulp and paper processing industry, Paper and pulp industries, Paper and Pulp Production Technology book, Paper Making Small Business Manufacturing, Paper Production, Paper production line, Paper Production: The Kraft Process in the paper and pulp industry, Paper, Pulp and Paper Conversion, Papermaking Science and Technology book, Production of Kraft Paper, Production of Soda Semi-Chemical Pulp, Profitable small and cottage scale industries, Profitable Small Scale Pulp and paper manufacturing, Project for startups, Pulp and paper Based Profitable Projects, Pulp and paper Based Small Scale Industries Projects, Pulp and Paper Chemistry and Technology
Flocculation and formation in papermaking jan 2018Pekka Komulainen
This document discusses fiber flocculation and its impact on paper formation. It provides information on:
1) How fiber flocs form in the approach flow and headbox but are broken apart on the wire, and how the extent of flocculation affects paper formation.
2) Variables that increase or decrease flocculation such as fiber properties, fluid properties, and process conditions.
3) How formation is measured and its effects on paper properties like printing quality and strength.
4) Technologies to improve formation like inclined wire forming, headbox designs, and on-wire processes like shaking.
The Bel-Champ dryer section patented by Beloit in the 1990s aimed to reduce drying shrinkage, especially at web edges, but was unable to reduce edge shrinkage significantly. As a result, the Bel-Champ design produces a very high shrinkage gradient at web edges compared to other dryer designs. This high shrinkage gradient causes problems like cockling, curling, wrinkling and increased broke that negatively impact runnability and paper quality. Additionally, the Bel-Champ requires high web and fabric temperatures that reduce drying efficiency and paper strength properties while increasing stickies problems.
This document discusses differences between hardwood and softwood fibers used for papermaking. Hardwood fibers are shorter and thinner than softwood fibers. Softwoods contain mostly fibers (tracheids) which form the fiber network in paper, while hardwoods also contain vessel and ray cells which can cause issues. Fiber length, diameter, cell wall thickness and wood density impact paper properties like strength, bulk, and formation. The roles of different pulps, fillers and additives in achieving desired paper qualities are also reviewed. Optimal mechanical pulps for printing papers contain fibrillated fibers, fines, and few shives.
The consumer demand and stringent regulatory environment continue to challenge tissue makers and chemical suppliers, requiring unique quality attributes, more efficient chemical additives and environmentally friendly processes. The two key functional characteristics in the production of tissue and towel are dry and wet tensile strength that must be balanced to provide desired mechanical characteristics, handfeel softness and sufficient dispersibility in water when required. Kemira’s new developments in the strength area bring tissue makers a complete solution, allowing to achieve not only desired quality attributes and reduced environmental impact but also to help improve the efficiency and economics of their processes. In this paper, we will review the traditional and novel solutions for strength and demonstrate the benefits using laboratory data and industrial case studies.
Benefits of online porosity measurement feb 2018Pekka Komulainen
Online porosity measurement provides a way to optimize papermaking processes and ensure consistent paper quality. Porosity is influenced by many process parameters from stock preparation to the drying section. Maintaining a constant porosity indicates that the papermaking process is performing well and producing paper with consistent physical properties. While online and laboratory porosity measurements can differ due to factors like web speed and dwell time, monitoring porosity online allows the identification of quality issues and process deviations.
The document discusses the finishing process for paper products. Finishing involves cutting paper to size, packaging it for customers, and applying identifying labels. Key steps include calendering to make the paper smooth, slitting large reels into smaller ones, reel packaging, sheet cutting, and packaging sheets or reams with labels. The goal is to prepare the paper according to customer specifications and protect it during transport and storage. Various machines such as calenders, slitters, cutters, and packaging equipment are used to complete the finishing steps.
This document provides a detailed history and overview of the paper making process. It discusses that the Chinese invented modern paper making in 105 AD using mulberry bark, hemp waste, and old rags. The key steps of paper making included pulping wood or plant fibers to form a pulp slurry, depositing the slurry onto a moving wire mesh using a headbox to form a wet mat, and then draining water out of the mat using suction boxes to produce a paper sheet. The document covers various pulping methods and the significance of paper in history.
This document discusses fibers that are used in papermaking. It begins by explaining that the properties of paper are largely determined by the base paper fibers. It then discusses different types of fibers like wood, herbaceous plants, and seed hair fibers. The document focuses on wood fibers and the pulp making process. It describes softwood and hardwood fibers and pulping processes like mechanical, semi-chemical, and chemical pulping. Refining and its effects on fiber properties are also explained. The importance of fiber length, fines, and vessel elements are covered. Finally, priority properties for different paper types are listed.
The document discusses filler properties and their effects on paper properties. It describes how fillers such as calcium carbonate and clay are used to improve optical properties, smoothness, formation, printability and dimensional stability of paper. Fillers can reduce paper strength by up to 25% depending on the filler properties and loading level. Particle size and distribution affect how fillers interact with fibers. The document also examines coating pigments and their role in improving gloss, opacity, brightness, porosity and coverage of coated paper.
Dimas DP Nugroho presented on pulping technology fundamentals. He has an engineering background in chemical engineering and the pulp and paper industry. He has worked in various roles in pulp mills in Indonesia and conducted research in Canada. The presentation covered the pulping processes of kraft, mechanical, semi-chemical, and dissolving pulps. It discussed the steps of wood handling, chipping, cooking, washing, bleaching, and drying of pulp. Key process parameters that control pulp quality at each stage were also summarized.
This document discusses producing pulp from agricultural waste materials like palm fronds and banana leaves as an alternative to imported wood fiber for paper production. The objectives are to pulp these materials using atmospheric and high pressure cooking. The experimental process involves drying, chopping, digesting with NaOH, washing, and defiberizing the materials. Various pulp properties are tested and strength is found to be comparable to bagasse pulp. The conclusion is that optimizing pulping of palm fronds and banana leaves can produce pulp to substitute some imported wood pulp.
This document summarizes the paper making process from wood to coated paper in 9 steps:
1) Wood production - Wood is the raw material and is debarked and cut into chips.
2) Pulp production - Chips are turned into pulp through mechanical or chemical pulping processes.
3) Paper production - Pulp is refined and formed into a paper sheet on a paper machine.
4) Surface treatment - The paper sheet is sized and calendered.
5) Coating - The paper is coated for a smooth surface.
6) Finishing - The coated paper is calendered, rewound, slit, and cut.
7) Packing and storage - The finished paper
Suggestive Improvements in Yankee Internal DesignDevesh Singhal
The object of this presentation is to indicate possible improvements by which condensate removal efficiency of yankee cylinder (MG cylinder, as commonly called in India) can be improved.
This document summarizes the specifications of a mini paper plant that converts waste into paper products. The plant can produce tissue paper, towel paper, and napkins with a basis weight between 13 to 30 g/m2 and a trim width of 600mm or 787mm. It has a production capacity of 0.5 to 1 ton and can operate at speeds between 10 to 30 meters per minute. The total cost of investment for a plant that converts waste paper into finished tissue paper through the entire production process is USD 43,500.
The document summarizes the key steps in the pulp and paper making process. It begins with harvesting raw materials like trees, bamboo, and recycled fibers. These materials are broken down into pulp via mechanical or chemical pulping processes. The pulp is bleached, processed, and formed into a paper sheet on a paper machine using a wire mesh. The wet sheet is pressed and dried into paper through subsequent processes before being calendered into its final form. The Indian paper industry produces about 3% of the world's paper from over 750 mills across the country.
Wrinkles & Piping in paper reels is an annoying problem. When the reel is used for any conversion, printing, lamination or anything, you get rejects and rejects. This presentation gives some thoughts on how can we minimize wrinkles and piping.
Este artículo presenta los resultados de un estudio termodinámico del proceso de cementación de especies cianuradas de oro, plata y cobre con zinc y aluminio utilizando concentraciones de 5, 12 y 30 g/L de cianuro de sodio y una temperatura de 25°C. El estudio analiza la distribución de especies cianuradas de estos metales y los diagramas de estabilidad para predecir el comportamiento del proceso de cementación.
This Haiku Deck presentation contains 9 photos from various photographers to showcase Greece and its landscapes. The presentation aims to inspire viewers to visit Greece and experience its natural beauty through scenic images of the country without any accompanying text or captions. It concludes by inviting the viewer to create their own Haiku Deck presentation on SlideShare.
Flocculation and formation in papermaking jan 2018Pekka Komulainen
This document discusses fiber flocculation and its impact on paper formation. It provides information on:
1) How fiber flocs form in the approach flow and headbox but are broken apart on the wire, and how the extent of flocculation affects paper formation.
2) Variables that increase or decrease flocculation such as fiber properties, fluid properties, and process conditions.
3) How formation is measured and its effects on paper properties like printing quality and strength.
4) Technologies to improve formation like inclined wire forming, headbox designs, and on-wire processes like shaking.
The Bel-Champ dryer section patented by Beloit in the 1990s aimed to reduce drying shrinkage, especially at web edges, but was unable to reduce edge shrinkage significantly. As a result, the Bel-Champ design produces a very high shrinkage gradient at web edges compared to other dryer designs. This high shrinkage gradient causes problems like cockling, curling, wrinkling and increased broke that negatively impact runnability and paper quality. Additionally, the Bel-Champ requires high web and fabric temperatures that reduce drying efficiency and paper strength properties while increasing stickies problems.
This document discusses differences between hardwood and softwood fibers used for papermaking. Hardwood fibers are shorter and thinner than softwood fibers. Softwoods contain mostly fibers (tracheids) which form the fiber network in paper, while hardwoods also contain vessel and ray cells which can cause issues. Fiber length, diameter, cell wall thickness and wood density impact paper properties like strength, bulk, and formation. The roles of different pulps, fillers and additives in achieving desired paper qualities are also reviewed. Optimal mechanical pulps for printing papers contain fibrillated fibers, fines, and few shives.
The consumer demand and stringent regulatory environment continue to challenge tissue makers and chemical suppliers, requiring unique quality attributes, more efficient chemical additives and environmentally friendly processes. The two key functional characteristics in the production of tissue and towel are dry and wet tensile strength that must be balanced to provide desired mechanical characteristics, handfeel softness and sufficient dispersibility in water when required. Kemira’s new developments in the strength area bring tissue makers a complete solution, allowing to achieve not only desired quality attributes and reduced environmental impact but also to help improve the efficiency and economics of their processes. In this paper, we will review the traditional and novel solutions for strength and demonstrate the benefits using laboratory data and industrial case studies.
Benefits of online porosity measurement feb 2018Pekka Komulainen
Online porosity measurement provides a way to optimize papermaking processes and ensure consistent paper quality. Porosity is influenced by many process parameters from stock preparation to the drying section. Maintaining a constant porosity indicates that the papermaking process is performing well and producing paper with consistent physical properties. While online and laboratory porosity measurements can differ due to factors like web speed and dwell time, monitoring porosity online allows the identification of quality issues and process deviations.
The document discusses the finishing process for paper products. Finishing involves cutting paper to size, packaging it for customers, and applying identifying labels. Key steps include calendering to make the paper smooth, slitting large reels into smaller ones, reel packaging, sheet cutting, and packaging sheets or reams with labels. The goal is to prepare the paper according to customer specifications and protect it during transport and storage. Various machines such as calenders, slitters, cutters, and packaging equipment are used to complete the finishing steps.
This document provides a detailed history and overview of the paper making process. It discusses that the Chinese invented modern paper making in 105 AD using mulberry bark, hemp waste, and old rags. The key steps of paper making included pulping wood or plant fibers to form a pulp slurry, depositing the slurry onto a moving wire mesh using a headbox to form a wet mat, and then draining water out of the mat using suction boxes to produce a paper sheet. The document covers various pulping methods and the significance of paper in history.
This document discusses fibers that are used in papermaking. It begins by explaining that the properties of paper are largely determined by the base paper fibers. It then discusses different types of fibers like wood, herbaceous plants, and seed hair fibers. The document focuses on wood fibers and the pulp making process. It describes softwood and hardwood fibers and pulping processes like mechanical, semi-chemical, and chemical pulping. Refining and its effects on fiber properties are also explained. The importance of fiber length, fines, and vessel elements are covered. Finally, priority properties for different paper types are listed.
The document discusses filler properties and their effects on paper properties. It describes how fillers such as calcium carbonate and clay are used to improve optical properties, smoothness, formation, printability and dimensional stability of paper. Fillers can reduce paper strength by up to 25% depending on the filler properties and loading level. Particle size and distribution affect how fillers interact with fibers. The document also examines coating pigments and their role in improving gloss, opacity, brightness, porosity and coverage of coated paper.
Dimas DP Nugroho presented on pulping technology fundamentals. He has an engineering background in chemical engineering and the pulp and paper industry. He has worked in various roles in pulp mills in Indonesia and conducted research in Canada. The presentation covered the pulping processes of kraft, mechanical, semi-chemical, and dissolving pulps. It discussed the steps of wood handling, chipping, cooking, washing, bleaching, and drying of pulp. Key process parameters that control pulp quality at each stage were also summarized.
This document discusses producing pulp from agricultural waste materials like palm fronds and banana leaves as an alternative to imported wood fiber for paper production. The objectives are to pulp these materials using atmospheric and high pressure cooking. The experimental process involves drying, chopping, digesting with NaOH, washing, and defiberizing the materials. Various pulp properties are tested and strength is found to be comparable to bagasse pulp. The conclusion is that optimizing pulping of palm fronds and banana leaves can produce pulp to substitute some imported wood pulp.
This document summarizes the paper making process from wood to coated paper in 9 steps:
1) Wood production - Wood is the raw material and is debarked and cut into chips.
2) Pulp production - Chips are turned into pulp through mechanical or chemical pulping processes.
3) Paper production - Pulp is refined and formed into a paper sheet on a paper machine.
4) Surface treatment - The paper sheet is sized and calendered.
5) Coating - The paper is coated for a smooth surface.
6) Finishing - The coated paper is calendered, rewound, slit, and cut.
7) Packing and storage - The finished paper
Suggestive Improvements in Yankee Internal DesignDevesh Singhal
The object of this presentation is to indicate possible improvements by which condensate removal efficiency of yankee cylinder (MG cylinder, as commonly called in India) can be improved.
This document summarizes the specifications of a mini paper plant that converts waste into paper products. The plant can produce tissue paper, towel paper, and napkins with a basis weight between 13 to 30 g/m2 and a trim width of 600mm or 787mm. It has a production capacity of 0.5 to 1 ton and can operate at speeds between 10 to 30 meters per minute. The total cost of investment for a plant that converts waste paper into finished tissue paper through the entire production process is USD 43,500.
The document summarizes the key steps in the pulp and paper making process. It begins with harvesting raw materials like trees, bamboo, and recycled fibers. These materials are broken down into pulp via mechanical or chemical pulping processes. The pulp is bleached, processed, and formed into a paper sheet on a paper machine using a wire mesh. The wet sheet is pressed and dried into paper through subsequent processes before being calendered into its final form. The Indian paper industry produces about 3% of the world's paper from over 750 mills across the country.
Wrinkles & Piping in paper reels is an annoying problem. When the reel is used for any conversion, printing, lamination or anything, you get rejects and rejects. This presentation gives some thoughts on how can we minimize wrinkles and piping.
Este artículo presenta los resultados de un estudio termodinámico del proceso de cementación de especies cianuradas de oro, plata y cobre con zinc y aluminio utilizando concentraciones de 5, 12 y 30 g/L de cianuro de sodio y una temperatura de 25°C. El estudio analiza la distribución de especies cianuradas de estos metales y los diagramas de estabilidad para predecir el comportamiento del proceso de cementación.
This Haiku Deck presentation contains 9 photos from various photographers to showcase Greece and its landscapes. The presentation aims to inspire viewers to visit Greece and experience its natural beauty through scenic images of the country without any accompanying text or captions. It concludes by inviting the viewer to create their own Haiku Deck presentation on SlideShare.
This document contains a list of various locations and activities. It then provides lyrics to the song "Happy" by Pharrell Williams, which expresses being in a happy mood that cannot be diminished. The song encourages clapping along and contains a chorus reiterating that nothing can bring the singer down because love is too happy.
The document provides a list of 12 Bengali dishes and desserts that include plantain and fig dumplings, pumpkin steamed in banana leaves, curried yellow peas, stuffed flatbread with asafoetida and lentils, whole spiced lentils, milk and sweet pudding, rice pudding with saffron and pistachios, eggless pancakes with orange and almonds, watermelon and orange ice, baked camembert, and easy eggless cookies.
Este documento describe los elementos arquitectónicos de tres estilos: Neoclásico, Neogótico y Exótico. El estilo Neoclásico se caracteriza por el uso de volúmenes geométricos, columnatas, frontones y elementos clásicos como arcos de medio punto y columnas. El estilo Neogótico incluye arcos apuntados, contrafuertes, bóvedas de crucería, ventanales y rosetones. El estilo Exótico combina elementos islámicos, persas e indios y se caracteriza por cúpulas
گروه «مهرتن» تا به حال چهار دوره گروهدرمانی کاهش وزن برگزار کرده است که نتایج امیدبخشی برای درمان کاهش وزن به سبک عصبی-شناختی داشته است. این گزارش خلاصهی نتایجی است که ما از این گروهها به دست آوردهایم.
The document summarizes a study that investigated how genetically variable germination timing in Arabidopsis thaliana influences the evolution of plant life histories. The researchers grew recombinant inbred lines of A. thaliana under different photoperiod and geographic conditions to manipulate germination timing. They found that adult life history traits exhibited strong plasticity depending on season of germination. The season of germination also significantly altered the strength, mode, and direction of natural selection on life history traits. However, the average plastic responses to season were not adaptive. Genetic variation in germination timing increased genetic variation in adult traits but did not increase heritability due to also increasing environmental variation. Under some conditions, plasticity in response to genetically variable germination
This document repeatedly lists the name of a real estate investment company called CWD Real Estate Investments and its location in Grand Rapids, Michigan. It provides the name and location of the company but no other details.
Este documento describe los diferentes tipos de factores de riesgo que pueden estar presentes en el lugar de trabajo, incluyendo riesgos físicos, químicos, biológicos, psicosociales, fisiológicos, arquitectónicos, eléctricos y mecánicos. Define cada factor de riesgo y proporciona ejemplos de cómo pueden causar daños a la salud y seguridad de los trabajadores. El objetivo es identificar los peligros potenciales en el ambiente laboral y prevenir accidentes.
Production, properties and applications of cellulose acetate WebConnect Pvt Ltd
Cellulose acetate (C6H7O2(OH)3 ), basically a chain of glucose molecules, is a heavily useful industrial compound that is used in many important products used worldwidely
everyday. It is an acetate ester also known as Cellon or Rhodoid or Zyl or Zylonite. Mostly it is used as fiber material in industries.
Production Procedure of Cellulose Acetate
-Cellulose is derived from wood pulp or linters of cotton. This is not 100% pure cellulose.
Instead, it is 6-7% concentrated cellulose in water.
-In displacement and acetylation phase, firstly water or impure acetic base used to make
cellulose s.....
The environmental impact of paper is significant, which has led to changes in industry and behavior at both business and personal levels. With the use of modern technology such as the printing press and the highly mechanized harvesting of wood, disposable paper has become a cheap commodity. This has led to a high level of consumption and waste. With the rise in environmental awareness due to the lobbying by environmental organizations and with increased government regulation there is now a trend towards sustainability in the pulp and paper industry.
Using sensor patterns to predict a depression or addiction relapse - Jan Pete...Ernesto Ramirez
This document discusses developing a mobile application to help prevent depression and addiction relapse by collecting objective data from individuals on biological, psychological, and sociological levels continuously over time. The application would measure sensor data, analyze patterns in behavior, predict triggers, and provide interventions. An initial test of collecting smartphone sensor data from 60 patients for 4-6 weeks showed promise in monitoring depression and addiction dynamics over days and weeks. The next steps are further extending the application's pattern recognition and intervention capabilities.
This short document promotes creating presentations using Haiku Deck, a tool for making slideshows. It encourages the reader to get started making their own Haiku Deck presentation and sharing it on SlideShare. In just one sentence, it pitches the idea of using Haiku Deck to easily design slideshows.
Colombia imports sportswear from the United States because it is a quality product that is achieved at very affordable prices for Colombian shops. There are two types of imports: regular imports that apply to commercial companies, and simplified imports for personal and non-commercial use in small quantities without taxes or duties. To import, the customer provides information like a tech-pack, sample sizes, and purchase order value. Required import documents include a commercial invoice, packaging list, health records, and transport document. Import costs include expenditures like transport from the factory, labor, raw materials, and customs value, with gains exceeding total costs.
Case 1 Riset Operasi SOUTHERN CONFEDERATION OF KIBBUTZIMDiian Maniez
1) Kasus melibatkan pemodelan optimalisasi produksi dua produk (Family Thrillseeker dan Classy Cruiser) dengan berbagai skenario perubahan harga, biaya produksi, dan permintaan.
2) Pemodelan dilakukan dengan spreadsheet Excel menggunakan solver untuk mendapatkan solusi optimal profit.
3) Berbagai skenario menghasilkan output berupa jumlah unit produk optimal dan profit maksimum.
Design and development of composite nonwoven filter for pre-filtration of te...vivek sharma
The document discusses the design and development of a composite nonwoven filter for pre-filtration of textile effluents using nanotechnology. It describes how nanofiber filtration can provide an advanced solution for minimizing waste particles in dyeing effluents with good flux permeability. The removal of contaminants by a polyethersulfone nanofiber film coated over a polyester nonwoven needle punched fabric was evaluated for reactive dyes. Results showed that the membrane treatment is a promising advanced treatment option for pollution control in textile industry effluents.
Cellulose is the main component of plant cell walls and is the raw material used in papermaking. It provides long fibers that make paper strong. The papermaking process involves processing wood or plant fibers into pulp, then forming paper sheets. Cellulose provides the fibers that bond together during drying to create paper. New technologies use nanocellulose to further enhance paper strength and properties. Due to increasing demand, the paper industry must find more sustainable ways to produce paper from renewable cellulose sources.
Fungal mycelium and cotton plant materials in the manifacture of biodegradabl...colbycofield
This document describes research into developing a biodegradable molded packaging material using fungal mycelium and cotton plant materials. Six blends of processed cotton byproducts were inoculated with two types of fungal spores. The materials were then tested using standard methods to evaluate their physical, thermal, and fire-resistant properties. The research found that the cotton-based fungal mycelium material performed comparably to polystyrene packaging and has potential as a viable and environmentally-friendly alternative. Further refinement of processing methods and material blends could improve the material's characteristics for packaging applications.
Creping
The crepe blade is the point at which the final sheet appearance is created. The geometry of the blade and its application are critical in establishing the best possible end product. Specifically designed for tissue applications, the crepe blade, along with the Yankee against which it operates, is the heart of the process.
The doctor holder uses a special pneumatic loading arrangement to load the blade against the Yankee cylinder and has a “flexible finger” type backing. The mechanical lock prevents collision of the holder with the cylinder when there is no blade in place. For certain applications and upon request, a stiff holder can be substituted.
Angle adjustment
The doctor assembly is adjustable for different applications and end product properties. The entire assembly can be rotated on the assembly journal by means of a jacking bolt that changes the position of the assembly relative to the loading cylinder stroke.
At a glance
Flexible holder ensures even application of the creping load.
Adjustable angular position allows flexibility for different products and properties.
The document provides an overview of the pulp and paper industry, including its history, production process, properties and uses of products, environmental impacts, and steps being taken to address sustainability. It details the various stages of processing wood or recycled fibers into pulp and paper, from raw material handling through pulping, bleaching, papermaking, and potential recycling. Safety, health, and environmental issues are discussed along with efforts to reduce pollution through improved recycling and use of genetically modified trees with modified lignin content.
The document provides information about the pulp industry. It discusses the history and development of pulping processes like the kraft process. It details the current production of pulp globally and in countries like China, US, Japan, Canada, etc. It describes the key pulping processes of kraft, sulfite, and mechanical pulping. It also discusses utilities, engineering problems, use of different raw materials, energy usage, and recent advances as well as environmental issues in the pulp industry.
The natural fibers are renewable, non-abrasive, bio-degradable, possess a good calorific value, exhibit excellent mechanical properties and are inexpensive.
This good environmental friendly feature makes the materials very popular in engineering markets such as the automotive and construction industry.
The banana fibers are waste product of banana cultivation, therefore without any additional cost these fibers can be obtained for industrial purposes.
The document outlines a project to design an algae-based paper production process. It identifies the problem of rising carbon dioxide levels and explores using algae to sequester carbon. The goals are to design an algae culture system, improve bleaching, and create durable algae-based paper. Constraints include limited skills, budget, space, time and logistics for lab testing. Key questions address product requirements and technical details. Preliminary tests explore drying, pulping and forming algae into paper sheets. Results show potential but traditional paper outperforms initial algae sheets. Further process optimization is needed to create commercially viable algae-based paper.
Soil stabilization can be done in many ways. But the stabilization using waste plastic fibers is an economic method since the stabilizer used here is waste plastic materials, which are easily available. A plastic material is any of a wide range of synthetic or semi-synthetic organic solids that are moldable.
soil stabilizers for sale
soil stabilizer products
spray on soil stabilizer
soil stabilizer equipment
liquid soil stabilizer
soil binder and stabilizer
soil stabilizer polymer
enzyme soil stabilizers
Plastic as a soil stabilizer ppt
interesting civil engineering topics
seminar topics pdf
civil engineering topics for presentation
civil seminar topics ppt
best seminar topics for civil engineering
seminar topics for mechanical engineers
civil engineering ppt
latest civil engineering seminar topics
This document discusses filtration principles and parameters for process design. It defines filtration as separating solids from liquid using a porous medium, outlines key factors like filter type and cake formation. The document also describes Darcy's law governing filtration rate based on properties like pressure, area and viscosity. Process design parameters discussed include feed characterization like particle size and shape, while equipment design considerations cover throughput, filtration time and whether washing is needed.
raw materials for paper making and the processing procedure involved..pptxBotanyGDCAkhnoor
Paper is made from cellulose fibers obtained from trees, recovered paper, and annual plants. The manufacturing process involves: (1) preparing pulp from raw materials through mechanical or chemical pulping; (2) washing, bleaching, and screening the pulp; (3) forming paper sheets using the pulp slurry; (4) pressing and drying the sheets; and (5) finishing operations like coating and calendaring. Quality control ensures consistently high quality paper. Today, about 97% of paper is made from wood pulp with hardwoods and softwoods as the main sources of cellulose fibers.
The document summarizes the pulp making process. There are two main types of pulping processes - mechanical and chemical. Mechanical pulping uses grinding or refining to separate fibers but retains lignin, producing weaker paper. Chemical pulping uses chemicals to remove lignin and produce stronger paper suitable for high-quality uses. The main types of chemical pulping are kraft and sulfite pulping, which use different chemicals and conditions. Bleaching is then used to increase the brightness of the pulp.
The document discusses various textile processing techniques. It begins by explaining preparatory processes like singeing, desizing, scouring, bleaching, and mercerization that are used to clean and prepare fabric for further processing. It then covers dyeing methods like reactive, vat, direct dyeing. Other topics include shrinkage control finishes and effluent treatment plants used to treat industrial wastewater. The conclusion reflects on the learning from the internship and challenges of capturing all textile processing details within a short report.
This is my Senior Seminar (CHEM 487) presentation on my experience at Glatfelter's Corporate Analytical Services as an Analytical Chemist Co-Op/Intern. I had the opportunity to share this presentation with the Chemistry Department at Millersville University.
This presentation discusses dry granulation as an alternative to wet granulation for tablet manufacturing. Dry granulation involves compressing powders into dense sheets using mechanical pressure between counter-rotating rolls, then milling the sheets into uniform granules. Key advantages of dry granulation include avoiding heat, moisture, and additional ingredients used in wet granulation. The presentation traces the history and development of dry granulation techniques from early slugging methods to modern roller compaction. Factors in selecting between wet and dry granulation include material properties, stability requirements, process efficiency, and product specifications.
This presentation discusses dry granulation as an alternative to wet granulation for tablet manufacturing. Dry granulation involves compressing powders into dense sheets using mechanical pressure between counter-rotating rolls, then milling the sheets into uniform granules. Key advantages of dry granulation include avoiding heat, moisture, and additional ingredients used in wet granulation. The presentation traces the history and development of dry granulation techniques from early slugging methods to modern roller compaction. Factors in selecting between wet and dry granulation include material properties, stability requirements, process efficiency, and product specifications.
This document provides an overview of the papermaking process. It discusses the various raw materials used, including various plant fibers. It then covers the pulping process, which separates fibers from wood or plant materials. It describes different pulping methods like mechanical, chemical, and combinations. Next, it discusses bleaching, stock preparation, and the addition of fillers and sizing agents. The document concludes with an overview of dyeing methods for paper.
Bio resin based natural fibre composites and their applicationsPadmanabhan Krishnan
This document provides an overview of natural materials, bio-derived materials, and their composites. It discusses the history and basics of natural materials, types of bio-derived plastics and natural and bio-derived fibers. Specific fibers discussed include jute, kenaf, nettle, hemp, and banana fiber. The document also covers the chemical, physical and mechanical properties of natural composites as well as their applications in industries like automotive, consumer products, and aerospace.
Bio resin based natural fibre composites and their applications
final-ppt
1. 1
Performance Enhanced Pulp by
Cellulose Nanomaterials
Eugenia Chan, Jeremy Kim
Mentor: Dr. Yao
http://www.mseco.com/wp-content/uploads/2014/07/paper_large.jpg
2. Purpose
• Collaboration with Ecosynthetix
• Renewable chemicals company with a focus on alternatives
to petroleum-based products
• Goal
• Enhance paper’s dry and wet tensile strength using
cellulose nanomaterials (CNF) and starch nanoparticles
(Ecosphere) on the order of 20% greater than unmodified
paper products
2
3. Materials Used in this Project
• Pulp
• Brazil
• BCTMP
• CNF
• Hardwood
• Softwood
• Starch Nanoparticles
• Ecosphere 2777
3
4. Pulp and Paper Industry
• Origin of papermaking dates back to
~100 AD China
• Rags, hemp and grass were beat against
stone mortars to break down its fibres
• Pulping wood was developed ~1800s
• More abundant fibre source
• Still used in modern pulp & paper
manufacturing
• In modern times, papermaking is a
large integration operation including:
• Foresting
• Lumbermilling
• Pulp & Paper Manufacturing
• Conversion
4
Teschke K. (2011). Paper and Pulp Industry: General Profile. Encyclopedia or Occupational Health and Safety. Chapter 72.
Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
5. Pulp
• Main component is cellulose
• Strong H-bonds that holds the fibres
together
• 600 to 1500 repeating alternating D-
glucose molecules
• Modified using additives
• Different types of woods have
different proportions of components
• Our project involves Softwoods and
Hardwoods pulp
5
Keefe A. & Teschke K. (2011). Paper and Pulp Industry: Fibre Sources for Pulp and Paper. Encyclopedia or Occupational
Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
Royal Society of Chemistry (2013). Paper Conservation Cellulose Acid Hydrolysis. Education in Chemistry Magazine.
Retrieved from: http://www.rsc.org/education/eic/issues/2013March/paper-conservation-cellulose-acid-hydrolysis.asp
Table 1. Chemical Compositions of Pulp and its Sources (Keefe & Teschke (2011)
6. Pulping
• Process of exposing fibrous
structures of pulp by rupturing
bonds within wood structure
• Mechanical
• Chemical
• Pulping process was already
done and pulp was provided by:
• Suzano Papel e Celulose (Brazil)
• West Fraser (BCTMP)
6
Anderson J., Anastrakianakis G. & Keefe A. (2011). Paper and Pulp Industry: Pulping. Encyclopedia or Occupational
Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
7. Properties of Pulp
Brazil
7
• 0.0176 mM/g of COOH content
• Hardwood from Eucalyptus trees
• Shorter fiber length, lower pulp
strength
BCTMP
• 0.024 mM/g of COOH content
• Zeta potential: -25.3 mV
• Softwood
• Longer fiber length
8. Bleached Chemical Thermo-Mechanical Pulp
(BCTMP)
• Softwood
• Used to manufacture coated boards,
printing/writing paper and paper
towel/napkin grades
• From Lodgepole Pine and White Spruce
trees
• Advantages
• Produce 2x the yield of pulp compared to
other chemical pulps (85% vs. 42%)
• More environmentally friendly →
chlorine-free bleaching
8
CANNELL, E. (2000, May 1). PULP & PAPER MAGAZINE:The Future of BCTMP. Retrieved from
http://legacy.risiinfo.com/magazines/May/2000/PP/pulp-paper/magazine/may/2000/The-Future-of-BCTMP.html
Softwood BCTMP provided by West Fraser
9. Optical Microscopy Images of BCTMP
• Long fibers that are a couple of mm in length
• Small amount of fibrillated fibers
9
10. What is CNF?
• Referred to as Cellulose Nanofibers (CNF) or Microfibrillated Cellulose (MFC)
• Size: 20-50 nm
• Nanocomponent of cellulose, acquired by mechanical methods (shearing)
using high pressure homogenizer
• Contains amorphous and crystalline regions
• Our project involved 2 different types of CNF samples:
• CNF from Hardwood (CNF-H)
• CNF from Softwood (CNF-S)
10 Nasirpour A., Fathi M. & Rezzei A. (2015). Application of Cellulosic Nanofibers in Food Science Using
Electrospinning and Its Potential Risk. Comprehensive Review in Food Science and Food Safety. Vol 14-3.
Retrieved from: http://onlinelibrary.wiley.com/doi/10.1111/1541-4337.12128/pdf
11. Properties of CNF
• Lightweight material
• Renewable resource and biodegradable
• High surface area and high tensile strength (138 GPa)
compared to pulp fiber (2 GPa)
• Hydroxyl groups on the surface allow for various chemical
modifications
• Negatively charged
11
CNC
5-20 nm
Mircofibrillated
Cellulose (CNF/MFC)
20-50 nm
Elementary fibrils
5 nm
Chemical structure
Amorphous regionCrystalline region
Pulp Fibers
14. Optical Microscopy Images of CNF-H
• Few long fibers that are mm in length
• Most fibers are hundred microns in length
14
15. Optical Microscopy Images of CNF-S
• Some long fibers that are mm in length
• Considerable amount of fibrillated fibers that are hundred microns in length
15
16. Starch Nanospheres
• Starch
• natural, renewable, and biodegradable polymer
• consists of linear amylose (~75%) and branched
amylopectin (~25%)
• contains both amorphous and crystalline regions
16
Corre, D. L., Bras, J., & Dufresne, A. (2010). Starch Nanoparticles: A
Review. Biomacromolecules, 11(5), 1139-1153. doi:10.1021/bm901428y
18. Traditionally Used Wet Strength Agents
• Urea-Formaldehyde (UF) resin
• network created by self-crosslinking
• not environmental friendly
• Polyamide Epichlorohydrin (PAE)
• formation of covalent bonds between PAE and cellulose
fibers
• negatively impacts environment due to organic chloride →
limited use in paper mills now
18
Espy, H. H. (1995). The mechanism of wet-strength development in paper:
a review. Tappi Journal, 78(4), 90-100.
19. Advantages of CNF and Cationic Ecosphere
• High surface area of CNF and Ecospheres → increases the
number of bonds between the pulp fibers
• CNF can be modified to have positive charges on the surface
• Negatively charged pulp will have electrostatic interaction
with cationic Ecospheres and modified CNF
19
20. Forming Handsheets for Physical Testing
• TAPPI T-205 “Forming Handsheets for Physical Tests
of Pulp”
• Disintegration (mixing and dispersion of pulp fibres)
• Sheetmaking (filtration of pulp)
• Couching (Blotting and rolling of fresh sheet)
• Pressing
• Drying
• Testing of sheets (Tensile strength)
• Followed this stepwise procedure, making appropriate
alterations
• Included procedure in adding additives to pulp
20
21. Disintegration
• Process of breaking and dispersing pulp fibres into
smaller components
• Guidelines from Pulp Company:
• Dilute to 4-8 wt% (we used 4%), mix for minimum of 20
minutes
• Even after several hours, still chunky consistency
• Sheets were not homogenous
• Guidelines from TAPPI T 205:
• Dilute to 1.2 wt% (we used 1.5%), mix at high rpm
• Dilute to 0.3 wt%, stir at high rpm until properly mixed
• Starting at a lower consistency produced more
homogenous sheets
• Final procedure: Mix at 1.5 wt% for 1 hour, dilute to
0.3 wt% and mix for 30 mins
21
Disintegration of pulp
22. Sheetmaking
• Glass Filtration
• screening trial of sheetmaking
• Pros:
• Setup was stable allowed for more
homogenous filtration
• Cons:
• Sheets were too small could not be
properly tested
22 Glass filtration setup
23. Sheetmaking
• Buchner Funnel
• Pros: Larger diameter, allows for
larger sheets
• Cons: Membrane was not completely
flat, resulted in non-homogenous
areas
• Different types of filter
membrane used led to sheet
sticking to it
• Cloth + metal mesh membrane
was made to avoid sticking
23
Buchner funnel setup
Cloth + metal mesh
24. Sheetmaking
• Filtration
• Set-up designed and made by
Dr. Yao
• Wire mesh (size: 200 mesh)
used instead of cloth or filter
paper to eliminate problem
with sheet sticking
• Solution diluted by adding
additional 1250 mL of water,
mixed and allowed to settle
before applying vacuum
• More homogenous sheets
24
Current filtration set-up
Wire mesh
25. Couching/Pressing
• Filter papers were used as blotters,
rolled to soak up excess water on
sheets
• Preliminary pressing step
• More homogenous sheets, prevented
wrinkling and greater tensile strength
• Implemented a standard pressing
procedure
• Hydraulic press at 50 psi for 5 mins, then
again for 2 mins after replacing blotters
25
Hydraulic press
26. Modifying Pulp
• Created modified pulp solution by
mixing pulp and additive
• Initial attempt:
• Combined 0.3 wt% pulp and 0.3 wt%
additive together and mixed for 10
mins
• Sheets were not homogenous due to
formation of aggregates
• Decreased additive from 0.3 wt%
to 0.1 wt%, added dropwise and
mixed for 30 mins
• Allowed for better dispersion of
additive within pulp solution
• More homogenous sheets26
Additive
Modified Pulp Solution
27. Drying
• Hotplate method
• Sheet was placed between
glass plates and heated on
hotplate at 90oC with weight
placed on top for 5 min,
then air dried
• Heat was not distributed
evenly onto sheet, bottom
was heated but top was not
• Very inefficient when drying
multiple sheets
27 Hotplate method of drying
28. Drying
• Current method
• Multiple handsheets are placed between glass
plates and dried overnight in oven at 70o C
• Weights placed on top of plates to prevent
wrinkling
28
Oven drying method
29. Testing
• Tensile Strength (TS): Maximum applied tensile force a
specimen can withstand before rupturing
• Force (NZ) per unit width (m), NZ/m
• Force is applied through the z-axis by UMT machine, width
of strip is 0.015m
• Factors affecting: fibre strength, fibre length and bonding
• TS = FZ/(width of strip)
• Tensile Index (TI): Relates the strength of the
specimen with the amount being loaded
• Provides relative strength of sheet
• Tensile strength (NZ/m) divided by grammage (g/m2)
• TI = TS/(mass of strip/Area of strip)
29
Muchorski D. (2006). Tensile properties of paper and paperboard. TAPPI (2), T 494. Retrieved
from: http://www.tappi.org/content/sarg/t494.pdf
30. Testing
• 5 15mm x 60mm strips are cut and
weighed from each handsheet and
tested
• Universal Testing Machine is used to
apply a stretching force to the z-axis
• Machine usage provided by Dr. Boxin Zhao
• 5 dry tests and 5 wet tests
• Wet test: 30 µL is dropped onto middle of strip
prior to test
• Water affects tensile strength by affecting the
swelling behaviour of fibres
30
Strips cut from handsheet
Testing using UTM
31. Testing
• Tensile strength of different types of
sheets are compared to a 100% pulp
sheet control group
• Literature value of raw pulp is given in
table
• Preliminary testing of pulp done with a
100% BCTMP sample
• Dry tensile index of 25.97 Nm/g
• Confirms that data is agreeable and
reproducible
31 Hsieh J. & Yoo S. (2010). Enzyme-Assisted Preparation of Fibrillated Cellulose Fibers and Its Effect
on Physical and Mechanical Properties of Paper Sheet Composites. Ind Eng Chem Res. Vol 49 Issue
5. Retrieved from: http://pubs.acs.org/doi/abs/10.1021/ie901621n
32. Current Additives to Pulp
• CNF-GTMAC
• CNF-g-pAPTAC and CNF + pAPTAC
• Ecosphere 2777
32
33. CNF-GTMAC
• CNF is modified with cationic
Glycidyltrimethylammonium chloride (GTMAC)
• Carried out in an aqueous solution instead of
using an organic solvent such as DMSO
• safer, easier to scale up for a large scale process
33
34. CNF-GTMAC
• Procedure: Dissolved CNF in NaOH solution and stirred
the mixture at 50°C for 4 hours, dropwise added
GTMAC over 1 hour and stirred the mixture at 60°C
• Zeta potential: 39.7 mV, higher than CNF (-26.1 mV).
• Positively charged so it will better adhere to negatively
charged pulp
• After 1 week of storage, CNF-GTMAC is more stable
than CNF
34
CNF-GTMAC (left) and unmodified CNF (right)
35. Preliminary Tensile Index Results using CNF-
GTMAC
• at both 5% and 10%, the addition of CNF-
GTMAC to pulp increased the dry and wet
tensile index over 20%
35
Samples
Tensile index Nm/g % increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
CNF-GTMAC
5% 36.87 2.72 54.20 28.30
10% 38.04 3.09 79.80 45.80
36. Polymerization of (3-
acrylamidopropyl)triethylammonium (APTAC)
• Free radical polymerization using ammonium
persulfate (APS) as initiator
• Procedure: Mixed CNF with initiator APS and
bubbled the mixture with N2 gas for 1 hr, added
APTAC in dropwise fashion, then stirred the
mixture at 70°C overnight.36
CNF
APTAC
37. pAPTAC
• In 125 mg of CNF-g-pAPTAC, 0.8 wt%
is the polymer
• 0.038 mM/g
• Zeta potential:
• CNF-g-pAPTAC (grafted): –20.8 mV
• CNF-pAPTAC (mixed) (1:0.01): –20.8 mV
• no difference in zeta potential when pAPTAC
is grafted or mixed with CNF
37
38. Preliminary Tensile Index Results using
pAPTAC
• only the samples with 10% CNF-g-pAPTAC
added to the pulp showed a 20% increase for
both the dry and wet tensile index38
Samples
Tensile index
Nm/g
% increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
CNF-g-
pAPTAC
5% 35.58 2.13 49.80 0.50
10% 43.55 2.89 105.80 36.30
CNF:pAPTAC
(1:0.5)
5% 23.63 1.52 6.70 -28.30
10% 29.85 2.27 41.10 7.10
39. Ecosphere 2777
• both 5% and 10% Ecosphere 2777 added to the pulp showed much
greater than 20% increase for both the dry and wet tensile index
39
Samples
Tensile index
Nm/g
% increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
Ecosphere
2777
5% 41.23 3.74 94.80 76.40
10% 38.06 5.15 79.90 142.90
40. Ecosphere 2777:CNF-S
• zeta potential of the mixture of Ecosphere 2777 and CNF-S increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 0.140
Eco2777:CNF-S
Zeta potential
(mV)
0 -22.5
0.1 15.2
0.25 14.9
0.5 16.0
1 16.7
2 16.9
3 20.2
5 16.6
41. TEM Image of Ecosphere 2777:CNF-S (1:1)
• dark coloured circles
embedded on fibers
show that ecosphere
particles have bonded
to CNF-S
41
42. Tensile Index Results of Ecosphere 2777:CNF-
S (1:1)
• when more than 3% of Ecosphere 2777 mixed with
CNF-S at 1:1 ratio is added to the pulp, the dry and
wet tensile index increased by more than 20%
• however, standard deviation is high, more
homogenous sheets need to be made42
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 25.17 2.81 1.87 0.56
Ecosphere
2777:CNF-S
(1:1)
1% 30.18 3.20 19.93 13.97 5.14 0.97
3% 34.05 3.39 35.30 20.62 2.28 1.24
5% 43.16 4.03 71.49 43.44 6.06 1.22
8% 41.26 3.87 63.96 37.82 5.13 0.56
43. Tensile Index Results of Ecosphere 2777:CNF-
S (1:2)
• when more than 1% of Ecosphere 2777 mixed with CNF-S at 1:2
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• however, the trend is not consistent, perhaps due to formation of
large aggregates43
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 24.20 2.29 1.22 0.26
Ecosphere
2777:CNF-S
(1:2)
1% 29.34 2.82 21.24 23.38 5.61 0.52
3% 32.53 2.84 34.43 24.25 6.95 1.17
5% 51.21 3.42 111.60 49.50 7.38 0.73
8% 39.81 3.14 64.50 37.47 12.83 0.24
44. Ecosphere 2777:CNF-H
• zeta potential of the mixture of Ecosphere 2777 and CNF-H increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 144
Eco2777:
CNF-H
Zeta potential
(mV)
0 -36.1
0.1 10.1
0.25 10.5
0.5 12.4
1 16.7
2 19.1
3 18.8
5 19.4
45. TEM Image of Ecosphere 2777:CNF-H (1:1)
• dark coloured circles
embedded on fibers
show that Ecosphere
particles have
bonded to CNF-H
45
46. Tensile Index Results of Ecosphere 2777:CNF-
H (1:1)
• when more than 1% of Ecosphere 2777 mixed with CNF-H at 1:1
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• however, standard deviation is high, more homogenous sheets
need to be made46
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 25.17 2.81 1.87 0.56
Ecosphere
2777:CNF-H
(1:1)
1% 30.50 3.50 21.17 24.66 3.42 0.30
3% 41.36 4.14 64.34 47.19 5.69 0.53
5% 37.59 4.34 49.36 54.40 3.37 0.49
8% 39.62 4.48 57.42 59.55 3.70 0.84
47. Tensile Index Results of Ecosphere 2777:CNF-
H (1:2)
• when more than 3% of Ecosphere 2777 mixed with CNF-H at 1:2
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• trend is consistent, however standard deviation is high, more
homogenous sheets need to be made
47
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 24.20 2.29 1.22 0.26
Ecosphere
2777:CNF-H
(1:2)
1% 25.15 2.70 3.92 18.09 2.86 0.37
3% 34.42 2.79 42.22 22.00 6.87 0.79
5% 38.59 2.96 59.47 29.46 4.24 0.31
8% 41.34 4.24 70.84 85.44 13.15 0.43
48. Comparison of Ecosphere 2777:CNF (1:1 and
1:2)
• Comparing the % increase in tensile index of Ecosphere 2777:CNF
at ratios of 1:1 and 1:2, adding more CNF did not increase the
tensile index very much and in some cases had an even lower
tensile index48
Samples
% increase
Samples
% increase
Dry Wet Dry Wet
Ecosphere
2777:CNF-S
(1:1)
1% 19.93 13.97
Ecosphere
2777:CNF-S
(1:2)
1% 21.24 23.38
3% 35.30 20.62 3% 34.43 24.25
5% 71.49 43.44 5% 111.60 49.50
8% 63.96 37.82 8% 64.50 37.47
Ecosphere
2777:CNF-H
(1:1)
1% 21.17 24.66
Ecosphere
2777:CNF-H
(1:2)
1% 3.92 18.09
3% 64.34 47.19 3% 42.22 22.00
5% 49.36 54.40 5% 59.47 29.46
8% 57.42 59.55 8% 70.84 85.44
49. Ecosphere 2777:CNC
• zeta potential of the mixture of Ecosphere 2777 and CNC increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 249
Eco2777:CNC
Zeta
potential
(mV)
0 -41.45
0.1 -20.4
0.25 -18.3
0.5 -13.3
1 12.55
2 15.45
3 16.85
5 15.85
50. TEM Image of Ecosphere 2777:CNC (1:2)
• dark coloured circles are
Ecosphere particles, light
coloured rods are CNC
• appears that Ecosphere
particles mixed well with
CNC
50
51. Tensile Index Results of Ecosphere 2777:CNC
(2:1)
• only the samples with 8% Ecosphere 2777:CNC at 2:1 ratio added to the pulp
showed a 20% increase for both the dry and wet tensile index
• wet tensile index even decreased due to CNC’s ability to disperse well in water
when the paper absorbed water, CNC lost it’s adhesion capability
51
Samples
Tensile index
Nm/g
% increase SD
Dry Wet Dry Wet Dry Wet
100% pulp 20.37 3.06 1.63 0.07
Ecosphere
2777:CNC
(2:1)
1% 23.96 2.65 17.62% -13.59% 4.68 0.28
3% 24.07 3.01 18.16% -1.74% 4.38 0.49
5% 38.1 2.93 87.04% -4.35% 7.38 0.79
8% 30.95 3.95 51.94% 29.01% 1.24 0.34
52. Conclusion
• From the results gathered so far
• Ecosphere 2777 mixed with CNF-H and CNF-S and
added to pulp reach the goal of increasing the dry
and wet tensile index by 20%
• CNF-GTMAC added to pulp also shows promising
preliminary results and can further be tested as
necessary
• CNC will not be used again since results did not
reach goal and also more expensive compared to
CNF
52
53. Conclusion
• Next steps
• Handsheet making process can be further
improved in order to make more homogenous
sheets to decrease standard deviation and produce
more reliable results
• Make and test sheets:
• Ecosphere 2777:CNF-H/S at 2:1 ratio
• CNF-H and CNF-S
• Ecosphere 2777 mixed with CNF-S dry product provided
by company
53