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Performance Enhanced Pulp by
Cellulose Nanomaterials
Eugenia Chan, Jeremy Kim
Mentor: Dr. Yao
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Purpose
• Collaboration with Ecosynthetix
• Renewable chemicals company with a focus on alternatives
to petroleum-based products
• Goal
• Enhance paper’s dry and wet tensile strength using
cellulose nanomaterials (CNF) and starch nanoparticles
(Ecosphere) on the order of 20% greater than unmodified
paper products
2
Materials Used in this Project
• Pulp
• Brazil
• BCTMP
• CNF
• Hardwood
• Softwood
• Starch Nanoparticles
• Ecosphere 2777
3
Pulp and Paper Industry
• Origin of papermaking dates back to
~100 AD China
• Rags, hemp and grass were beat against
stone mortars to break down its fibres
• Pulping wood was developed ~1800s
• More abundant fibre source
• Still used in modern pulp & paper
manufacturing
• In modern times, papermaking is a
large integration operation including:
• Foresting
• Lumbermilling
• Pulp & Paper Manufacturing
• Conversion
4
Teschke K. (2011). Paper and Pulp Industry: General Profile. Encyclopedia or Occupational Health and Safety. Chapter 72.
Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
Pulp
• Main component is cellulose
• Strong H-bonds that holds the fibres
together
• 600 to 1500 repeating alternating D-
glucose molecules
• Modified using additives
• Different types of woods have
different proportions of components
• Our project involves Softwoods and
Hardwoods pulp
5
Keefe A. & Teschke K. (2011). Paper and Pulp Industry: Fibre Sources for Pulp and Paper. Encyclopedia or Occupational
Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
Royal Society of Chemistry (2013). Paper Conservation Cellulose Acid Hydrolysis. Education in Chemistry Magazine.
Retrieved from: http://www.rsc.org/education/eic/issues/2013March/paper-conservation-cellulose-acid-hydrolysis.asp
Table 1. Chemical Compositions of Pulp and its Sources (Keefe & Teschke (2011)
Pulping
• Process of exposing fibrous
structures of pulp by rupturing
bonds within wood structure
• Mechanical
• Chemical
• Pulping process was already
done and pulp was provided by:
• Suzano Papel e Celulose (Brazil)
• West Fraser (BCTMP)
6
Anderson J., Anastrakianakis G. & Keefe A. (2011). Paper and Pulp Industry: Pulping. Encyclopedia or Occupational
Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
Properties of Pulp
Brazil
7
• 0.0176 mM/g of COOH content
• Hardwood from Eucalyptus trees
• Shorter fiber length, lower pulp
strength
BCTMP
• 0.024 mM/g of COOH content
• Zeta potential: -25.3 mV
• Softwood
• Longer fiber length
Bleached Chemical Thermo-Mechanical Pulp
(BCTMP)
• Softwood
• Used to manufacture coated boards,
printing/writing paper and paper
towel/napkin grades
• From Lodgepole Pine and White Spruce
trees
• Advantages
• Produce 2x the yield of pulp compared to
other chemical pulps (85% vs. 42%)
• More environmentally friendly →
chlorine-free bleaching
8
CANNELL, E. (2000, May 1). PULP & PAPER MAGAZINE:The Future of BCTMP. Retrieved from
http://legacy.risiinfo.com/magazines/May/2000/PP/pulp-paper/magazine/may/2000/The-Future-of-BCTMP.html
Softwood BCTMP provided by West Fraser
Optical Microscopy Images of BCTMP
• Long fibers that are a couple of mm in length
• Small amount of fibrillated fibers
9
What is CNF?
• Referred to as Cellulose Nanofibers (CNF) or Microfibrillated Cellulose (MFC)
• Size: 20-50 nm
• Nanocomponent of cellulose, acquired by mechanical methods (shearing)
using high pressure homogenizer
• Contains amorphous and crystalline regions
• Our project involved 2 different types of CNF samples:
• CNF from Hardwood (CNF-H)
• CNF from Softwood (CNF-S)
10 Nasirpour A., Fathi M. & Rezzei A. (2015). Application of Cellulosic Nanofibers in Food Science Using
Electrospinning and Its Potential Risk. Comprehensive Review in Food Science and Food Safety. Vol 14-3.
Retrieved from: http://onlinelibrary.wiley.com/doi/10.1111/1541-4337.12128/pdf
Properties of CNF
• Lightweight material
• Renewable resource and biodegradable
• High surface area and high tensile strength (138 GPa)
compared to pulp fiber (2 GPa)
• Hydroxyl groups on the surface allow for various chemical
modifications
• Negatively charged
11
CNC
5-20 nm
Mircofibrillated
Cellulose (CNF/MFC)
20-50 nm
Elementary fibrils
5 nm
Chemical structure
Amorphous regionCrystalline region
Pulp Fibers
CNF-Hardwood
• 0.048 mM/g of COOH content
• Zeta Potential: -36.1 mV
12
CNF-H
CNF-Softwood
• 0.064 Mm/g of COOH content
• Zeta Potential: -22.5 mV
13
CNF-S
Optical Microscopy Images of CNF-H
• Few long fibers that are mm in length
• Most fibers are hundred microns in length
14
Optical Microscopy Images of CNF-S
• Some long fibers that are mm in length
• Considerable amount of fibrillated fibers that are hundred microns in length
15
Starch Nanospheres
• Starch
• natural, renewable, and biodegradable polymer
• consists of linear amylose (~75%) and branched
amylopectin (~25%)
• contains both amorphous and crystalline regions
16
Corre, D. L., Bras, J., & Dufresne, A. (2010). Starch Nanoparticles: A
Review. Biomacromolecules, 11(5), 1139-1153. doi:10.1021/bm901428y
Ecosphere 2777
• Starch particles cationically modified by
quaternary amine
• Zeta potential: 16.9 mV
• Size measured by DLS: Rh = 92.5 nm
17
Ecosphere 2777
Traditionally Used Wet Strength Agents
• Urea-Formaldehyde (UF) resin
• network created by self-crosslinking
• not environmental friendly
• Polyamide Epichlorohydrin (PAE)
• formation of covalent bonds between PAE and cellulose
fibers
• negatively impacts environment due to organic chloride →
limited use in paper mills now
18
Espy, H. H. (1995). The mechanism of wet-strength development in paper:
a review. Tappi Journal, 78(4), 90-100.
Advantages of CNF and Cationic Ecosphere
• High surface area of CNF and Ecospheres → increases the
number of bonds between the pulp fibers
• CNF can be modified to have positive charges on the surface
• Negatively charged pulp will have electrostatic interaction
with cationic Ecospheres and modified CNF
19
Forming Handsheets for Physical Testing
• TAPPI T-205 “Forming Handsheets for Physical Tests
of Pulp”
• Disintegration (mixing and dispersion of pulp fibres)
• Sheetmaking (filtration of pulp)
• Couching (Blotting and rolling of fresh sheet)
• Pressing
• Drying
• Testing of sheets (Tensile strength)
• Followed this stepwise procedure, making appropriate
alterations
• Included procedure in adding additives to pulp
20
Disintegration
• Process of breaking and dispersing pulp fibres into
smaller components
• Guidelines from Pulp Company:
• Dilute to 4-8 wt% (we used 4%), mix for minimum of 20
minutes
• Even after several hours, still chunky consistency
• Sheets were not homogenous
• Guidelines from TAPPI T 205:
• Dilute to 1.2 wt% (we used 1.5%), mix at high rpm
• Dilute to 0.3 wt%, stir at high rpm until properly mixed
• Starting at a lower consistency produced more
homogenous sheets
• Final procedure: Mix at 1.5 wt% for 1 hour, dilute to
0.3 wt% and mix for 30 mins
21
Disintegration of pulp
Sheetmaking
• Glass Filtration
• screening trial of sheetmaking
• Pros:
• Setup was stable  allowed for more
homogenous filtration
• Cons:
• Sheets were too small  could not be
properly tested
22 Glass filtration setup
Sheetmaking
• Buchner Funnel
• Pros: Larger diameter, allows for
larger sheets
• Cons: Membrane was not completely
flat, resulted in non-homogenous
areas
• Different types of filter
membrane used  led to sheet
sticking to it
• Cloth + metal mesh membrane
was made to avoid sticking
23
Buchner funnel setup
Cloth + metal mesh
Sheetmaking
• Filtration
• Set-up designed and made by
Dr. Yao
• Wire mesh (size: 200 mesh)
used instead of cloth or filter
paper to eliminate problem
with sheet sticking
• Solution diluted by adding
additional 1250 mL of water,
mixed and allowed to settle
before applying vacuum
• More homogenous sheets
24
Current filtration set-up
Wire mesh
Couching/Pressing
• Filter papers were used as blotters,
rolled to soak up excess water on
sheets
• Preliminary pressing step
• More homogenous sheets, prevented
wrinkling and greater tensile strength
• Implemented a standard pressing
procedure
• Hydraulic press at 50 psi for 5 mins, then
again for 2 mins after replacing blotters
25
Hydraulic press
Modifying Pulp
• Created modified pulp solution by
mixing pulp and additive
• Initial attempt:
• Combined 0.3 wt% pulp and 0.3 wt%
additive together and mixed for 10
mins
• Sheets were not homogenous due to
formation of aggregates
• Decreased additive from 0.3 wt%
to 0.1 wt%, added dropwise and
mixed for 30 mins
• Allowed for better dispersion of
additive within pulp solution
• More homogenous sheets26
Additive
Modified Pulp Solution
Drying
• Hotplate method
• Sheet was placed between
glass plates and heated on
hotplate at 90oC with weight
placed on top for 5 min,
then air dried
• Heat was not distributed
evenly onto sheet, bottom
was heated but top was not
• Very inefficient when drying
multiple sheets
27 Hotplate method of drying
Drying
• Current method
• Multiple handsheets are placed between glass
plates and dried overnight in oven at 70o C
• Weights placed on top of plates to prevent
wrinkling
28
Oven drying method
Testing
• Tensile Strength (TS): Maximum applied tensile force a
specimen can withstand before rupturing
• Force (NZ) per unit width (m), NZ/m
• Force is applied through the z-axis by UMT machine, width
of strip is 0.015m
• Factors affecting: fibre strength, fibre length and bonding
• TS = FZ/(width of strip)
• Tensile Index (TI): Relates the strength of the
specimen with the amount being loaded
• Provides relative strength of sheet
• Tensile strength (NZ/m) divided by grammage (g/m2)
• TI = TS/(mass of strip/Area of strip)
29
Muchorski D. (2006). Tensile properties of paper and paperboard. TAPPI (2), T 494. Retrieved
from: http://www.tappi.org/content/sarg/t494.pdf
Testing
• 5 15mm x 60mm strips are cut and
weighed from each handsheet and
tested
• Universal Testing Machine is used to
apply a stretching force to the z-axis
• Machine usage provided by Dr. Boxin Zhao
• 5 dry tests and 5 wet tests
• Wet test: 30 µL is dropped onto middle of strip
prior to test
• Water affects tensile strength by affecting the
swelling behaviour of fibres
30
Strips cut from handsheet
Testing using UTM
Testing
• Tensile strength of different types of
sheets are compared to a 100% pulp
sheet  control group
• Literature value of raw pulp is given in
table
• Preliminary testing of pulp done with a
100% BCTMP sample
• Dry tensile index of 25.97 Nm/g
• Confirms that data is agreeable and
reproducible
31 Hsieh J. & Yoo S. (2010). Enzyme-Assisted Preparation of Fibrillated Cellulose Fibers and Its Effect
on Physical and Mechanical Properties of Paper Sheet Composites. Ind Eng Chem Res. Vol 49 Issue
5. Retrieved from: http://pubs.acs.org/doi/abs/10.1021/ie901621n
Current Additives to Pulp
• CNF-GTMAC
• CNF-g-pAPTAC and CNF + pAPTAC
• Ecosphere 2777
32
CNF-GTMAC
• CNF is modified with cationic
Glycidyltrimethylammonium chloride (GTMAC)
• Carried out in an aqueous solution instead of
using an organic solvent such as DMSO
• safer, easier to scale up for a large scale process
33
CNF-GTMAC
• Procedure: Dissolved CNF in NaOH solution and stirred
the mixture at 50°C for 4 hours, dropwise added
GTMAC over 1 hour and stirred the mixture at 60°C
• Zeta potential: 39.7 mV, higher than CNF (-26.1 mV).
• Positively charged so it will better adhere to negatively
charged pulp
• After 1 week of storage, CNF-GTMAC is more stable
than CNF
34
CNF-GTMAC (left) and unmodified CNF (right)
Preliminary Tensile Index Results using CNF-
GTMAC
• at both 5% and 10%, the addition of CNF-
GTMAC to pulp increased the dry and wet
tensile index over 20%
35
Samples
Tensile index Nm/g % increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
CNF-GTMAC
5% 36.87 2.72 54.20 28.30
10% 38.04 3.09 79.80 45.80
Polymerization of (3-
acrylamidopropyl)triethylammonium (APTAC)
• Free radical polymerization using ammonium
persulfate (APS) as initiator
• Procedure: Mixed CNF with initiator APS and
bubbled the mixture with N2 gas for 1 hr, added
APTAC in dropwise fashion, then stirred the
mixture at 70°C overnight.36
CNF
APTAC
pAPTAC
• In 125 mg of CNF-g-pAPTAC, 0.8 wt%
is the polymer
• 0.038 mM/g
• Zeta potential:
• CNF-g-pAPTAC (grafted): –20.8 mV
• CNF-pAPTAC (mixed) (1:0.01): –20.8 mV
• no difference in zeta potential when pAPTAC
is grafted or mixed with CNF
37
Preliminary Tensile Index Results using
pAPTAC
• only the samples with 10% CNF-g-pAPTAC
added to the pulp showed a 20% increase for
both the dry and wet tensile index38
Samples
Tensile index
Nm/g
% increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
CNF-g-
pAPTAC
5% 35.58 2.13 49.80 0.50
10% 43.55 2.89 105.80 36.30
CNF:pAPTAC
(1:0.5)
5% 23.63 1.52 6.70 -28.30
10% 29.85 2.27 41.10 7.10
Ecosphere 2777
• both 5% and 10% Ecosphere 2777 added to the pulp showed much
greater than 20% increase for both the dry and wet tensile index
39
Samples
Tensile index
Nm/g
% increase
Dry Wet Dry Wet
100% pulp 21.16 2.12
Ecosphere
2777
5% 41.23 3.74 94.80 76.40
10% 38.06 5.15 79.90 142.90
Ecosphere 2777:CNF-S
• zeta potential of the mixture of Ecosphere 2777 and CNF-S increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 0.140
Eco2777:CNF-S
Zeta potential
(mV)
0 -22.5
0.1 15.2
0.25 14.9
0.5 16.0
1 16.7
2 16.9
3 20.2
5 16.6
TEM Image of Ecosphere 2777:CNF-S (1:1)
• dark coloured circles
embedded on fibers
show that ecosphere
particles have bonded
to CNF-S
41
Tensile Index Results of Ecosphere 2777:CNF-
S (1:1)
• when more than 3% of Ecosphere 2777 mixed with
CNF-S at 1:1 ratio is added to the pulp, the dry and
wet tensile index increased by more than 20%
• however, standard deviation is high, more
homogenous sheets need to be made42
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 25.17 2.81 1.87 0.56
Ecosphere
2777:CNF-S
(1:1)
1% 30.18 3.20 19.93 13.97 5.14 0.97
3% 34.05 3.39 35.30 20.62 2.28 1.24
5% 43.16 4.03 71.49 43.44 6.06 1.22
8% 41.26 3.87 63.96 37.82 5.13 0.56
Tensile Index Results of Ecosphere 2777:CNF-
S (1:2)
• when more than 1% of Ecosphere 2777 mixed with CNF-S at 1:2
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• however, the trend is not consistent, perhaps due to formation of
large aggregates43
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 24.20 2.29 1.22 0.26
Ecosphere
2777:CNF-S
(1:2)
1% 29.34 2.82 21.24 23.38 5.61 0.52
3% 32.53 2.84 34.43 24.25 6.95 1.17
5% 51.21 3.42 111.60 49.50 7.38 0.73
8% 39.81 3.14 64.50 37.47 12.83 0.24
Ecosphere 2777:CNF-H
• zeta potential of the mixture of Ecosphere 2777 and CNF-H increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 144
Eco2777:
CNF-H
Zeta potential
(mV)
0 -36.1
0.1 10.1
0.25 10.5
0.5 12.4
1 16.7
2 19.1
3 18.8
5 19.4
TEM Image of Ecosphere 2777:CNF-H (1:1)
• dark coloured circles
embedded on fibers
show that Ecosphere
particles have
bonded to CNF-H
45
Tensile Index Results of Ecosphere 2777:CNF-
H (1:1)
• when more than 1% of Ecosphere 2777 mixed with CNF-H at 1:1
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• however, standard deviation is high, more homogenous sheets
need to be made46
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 25.17 2.81 1.87 0.56
Ecosphere
2777:CNF-H
(1:1)
1% 30.50 3.50 21.17 24.66 3.42 0.30
3% 41.36 4.14 64.34 47.19 5.69 0.53
5% 37.59 4.34 49.36 54.40 3.37 0.49
8% 39.62 4.48 57.42 59.55 3.70 0.84
Tensile Index Results of Ecosphere 2777:CNF-
H (1:2)
• when more than 3% of Ecosphere 2777 mixed with CNF-H at 1:2
ratio is added to the pulp, the dry and wet tensile index
increased more than 20%
• trend is consistent, however standard deviation is high, more
homogenous sheets need to be made
47
Samples
Tensile index
Nm/g
% increase
SD
Dry Wet Dry Wet Dry Wet
100% pulp 24.20 2.29 1.22 0.26
Ecosphere
2777:CNF-H
(1:2)
1% 25.15 2.70 3.92 18.09 2.86 0.37
3% 34.42 2.79 42.22 22.00 6.87 0.79
5% 38.59 2.96 59.47 29.46 4.24 0.31
8% 41.34 4.24 70.84 85.44 13.15 0.43
Comparison of Ecosphere 2777:CNF (1:1 and
1:2)
• Comparing the % increase in tensile index of Ecosphere 2777:CNF
at ratios of 1:1 and 1:2, adding more CNF did not increase the
tensile index very much and in some cases had an even lower
tensile index48
Samples
% increase
Samples
% increase
Dry Wet Dry Wet
Ecosphere
2777:CNF-S
(1:1)
1% 19.93 13.97
Ecosphere
2777:CNF-S
(1:2)
1% 21.24 23.38
3% 35.30 20.62 3% 34.43 24.25
5% 71.49 43.44 5% 111.60 49.50
8% 63.96 37.82 8% 64.50 37.47
Ecosphere
2777:CNF-H
(1:1)
1% 21.17 24.66
Ecosphere
2777:CNF-H
(1:2)
1% 3.92 18.09
3% 64.34 47.19 3% 42.22 22.00
5% 49.36 54.40 5% 59.47 29.46
8% 57.42 59.55 8% 70.84 85.44
Ecosphere 2777:CNC
• zeta potential of the mixture of Ecosphere 2777 and CNC increased when
increasing the amount of 2777
• zeta potential stayed almost unchanged after the ratio exceeded 249
Eco2777:CNC
Zeta
potential
(mV)
0 -41.45
0.1 -20.4
0.25 -18.3
0.5 -13.3
1 12.55
2 15.45
3 16.85
5 15.85
TEM Image of Ecosphere 2777:CNC (1:2)
• dark coloured circles are
Ecosphere particles, light
coloured rods are CNC
• appears that Ecosphere
particles mixed well with
CNC
50
Tensile Index Results of Ecosphere 2777:CNC
(2:1)
• only the samples with 8% Ecosphere 2777:CNC at 2:1 ratio added to the pulp
showed a 20% increase for both the dry and wet tensile index
• wet tensile index even decreased due to CNC’s ability to disperse well in water 
when the paper absorbed water, CNC lost it’s adhesion capability
51
Samples
Tensile index
Nm/g
% increase SD
Dry Wet Dry Wet Dry Wet
100% pulp 20.37 3.06 1.63 0.07
Ecosphere
2777:CNC
(2:1)
1% 23.96 2.65 17.62% -13.59% 4.68 0.28
3% 24.07 3.01 18.16% -1.74% 4.38 0.49
5% 38.1 2.93 87.04% -4.35% 7.38 0.79
8% 30.95 3.95 51.94% 29.01% 1.24 0.34
Conclusion
• From the results gathered so far
• Ecosphere 2777 mixed with CNF-H and CNF-S and
added to pulp reach the goal of increasing the dry
and wet tensile index by 20%
• CNF-GTMAC added to pulp also shows promising
preliminary results and can further be tested as
necessary
• CNC will not be used again since results did not
reach goal and also more expensive compared to
CNF
52
Conclusion
• Next steps
• Handsheet making process can be further
improved in order to make more homogenous
sheets to decrease standard deviation and produce
more reliable results
• Make and test sheets:
• Ecosphere 2777:CNF-H/S at 2:1 ratio
• CNF-H and CNF-S
• Ecosphere 2777 mixed with CNF-S dry product provided
by company
53
54
THANKS FOR LISTENING
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final-ppt

  • 1. 1 Performance Enhanced Pulp by Cellulose Nanomaterials Eugenia Chan, Jeremy Kim Mentor: Dr. Yao http://www.mseco.com/wp-content/uploads/2014/07/paper_large.jpg
  • 2. Purpose • Collaboration with Ecosynthetix • Renewable chemicals company with a focus on alternatives to petroleum-based products • Goal • Enhance paper’s dry and wet tensile strength using cellulose nanomaterials (CNF) and starch nanoparticles (Ecosphere) on the order of 20% greater than unmodified paper products 2
  • 3. Materials Used in this Project • Pulp • Brazil • BCTMP • CNF • Hardwood • Softwood • Starch Nanoparticles • Ecosphere 2777 3
  • 4. Pulp and Paper Industry • Origin of papermaking dates back to ~100 AD China • Rags, hemp and grass were beat against stone mortars to break down its fibres • Pulping wood was developed ~1800s • More abundant fibre source • Still used in modern pulp & paper manufacturing • In modern times, papermaking is a large integration operation including: • Foresting • Lumbermilling • Pulp & Paper Manufacturing • Conversion 4 Teschke K. (2011). Paper and Pulp Industry: General Profile. Encyclopedia or Occupational Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
  • 5. Pulp • Main component is cellulose • Strong H-bonds that holds the fibres together • 600 to 1500 repeating alternating D- glucose molecules • Modified using additives • Different types of woods have different proportions of components • Our project involves Softwoods and Hardwoods pulp 5 Keefe A. & Teschke K. (2011). Paper and Pulp Industry: Fibre Sources for Pulp and Paper. Encyclopedia or Occupational Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry Royal Society of Chemistry (2013). Paper Conservation Cellulose Acid Hydrolysis. Education in Chemistry Magazine. Retrieved from: http://www.rsc.org/education/eic/issues/2013March/paper-conservation-cellulose-acid-hydrolysis.asp Table 1. Chemical Compositions of Pulp and its Sources (Keefe & Teschke (2011)
  • 6. Pulping • Process of exposing fibrous structures of pulp by rupturing bonds within wood structure • Mechanical • Chemical • Pulping process was already done and pulp was provided by: • Suzano Papel e Celulose (Brazil) • West Fraser (BCTMP) 6 Anderson J., Anastrakianakis G. & Keefe A. (2011). Paper and Pulp Industry: Pulping. Encyclopedia or Occupational Health and Safety. Chapter 72. Retrieved from http://www.iloencyclopaedia.org/part-x-96841/paper-and-pulp-industry
  • 7. Properties of Pulp Brazil 7 • 0.0176 mM/g of COOH content • Hardwood from Eucalyptus trees • Shorter fiber length, lower pulp strength BCTMP • 0.024 mM/g of COOH content • Zeta potential: -25.3 mV • Softwood • Longer fiber length
  • 8. Bleached Chemical Thermo-Mechanical Pulp (BCTMP) • Softwood • Used to manufacture coated boards, printing/writing paper and paper towel/napkin grades • From Lodgepole Pine and White Spruce trees • Advantages • Produce 2x the yield of pulp compared to other chemical pulps (85% vs. 42%) • More environmentally friendly → chlorine-free bleaching 8 CANNELL, E. (2000, May 1). PULP & PAPER MAGAZINE:The Future of BCTMP. Retrieved from http://legacy.risiinfo.com/magazines/May/2000/PP/pulp-paper/magazine/may/2000/The-Future-of-BCTMP.html Softwood BCTMP provided by West Fraser
  • 9. Optical Microscopy Images of BCTMP • Long fibers that are a couple of mm in length • Small amount of fibrillated fibers 9
  • 10. What is CNF? • Referred to as Cellulose Nanofibers (CNF) or Microfibrillated Cellulose (MFC) • Size: 20-50 nm • Nanocomponent of cellulose, acquired by mechanical methods (shearing) using high pressure homogenizer • Contains amorphous and crystalline regions • Our project involved 2 different types of CNF samples: • CNF from Hardwood (CNF-H) • CNF from Softwood (CNF-S) 10 Nasirpour A., Fathi M. & Rezzei A. (2015). Application of Cellulosic Nanofibers in Food Science Using Electrospinning and Its Potential Risk. Comprehensive Review in Food Science and Food Safety. Vol 14-3. Retrieved from: http://onlinelibrary.wiley.com/doi/10.1111/1541-4337.12128/pdf
  • 11. Properties of CNF • Lightweight material • Renewable resource and biodegradable • High surface area and high tensile strength (138 GPa) compared to pulp fiber (2 GPa) • Hydroxyl groups on the surface allow for various chemical modifications • Negatively charged 11 CNC 5-20 nm Mircofibrillated Cellulose (CNF/MFC) 20-50 nm Elementary fibrils 5 nm Chemical structure Amorphous regionCrystalline region Pulp Fibers
  • 12. CNF-Hardwood • 0.048 mM/g of COOH content • Zeta Potential: -36.1 mV 12 CNF-H
  • 13. CNF-Softwood • 0.064 Mm/g of COOH content • Zeta Potential: -22.5 mV 13 CNF-S
  • 14. Optical Microscopy Images of CNF-H • Few long fibers that are mm in length • Most fibers are hundred microns in length 14
  • 15. Optical Microscopy Images of CNF-S • Some long fibers that are mm in length • Considerable amount of fibrillated fibers that are hundred microns in length 15
  • 16. Starch Nanospheres • Starch • natural, renewable, and biodegradable polymer • consists of linear amylose (~75%) and branched amylopectin (~25%) • contains both amorphous and crystalline regions 16 Corre, D. L., Bras, J., & Dufresne, A. (2010). Starch Nanoparticles: A Review. Biomacromolecules, 11(5), 1139-1153. doi:10.1021/bm901428y
  • 17. Ecosphere 2777 • Starch particles cationically modified by quaternary amine • Zeta potential: 16.9 mV • Size measured by DLS: Rh = 92.5 nm 17 Ecosphere 2777
  • 18. Traditionally Used Wet Strength Agents • Urea-Formaldehyde (UF) resin • network created by self-crosslinking • not environmental friendly • Polyamide Epichlorohydrin (PAE) • formation of covalent bonds between PAE and cellulose fibers • negatively impacts environment due to organic chloride → limited use in paper mills now 18 Espy, H. H. (1995). The mechanism of wet-strength development in paper: a review. Tappi Journal, 78(4), 90-100.
  • 19. Advantages of CNF and Cationic Ecosphere • High surface area of CNF and Ecospheres → increases the number of bonds between the pulp fibers • CNF can be modified to have positive charges on the surface • Negatively charged pulp will have electrostatic interaction with cationic Ecospheres and modified CNF 19
  • 20. Forming Handsheets for Physical Testing • TAPPI T-205 “Forming Handsheets for Physical Tests of Pulp” • Disintegration (mixing and dispersion of pulp fibres) • Sheetmaking (filtration of pulp) • Couching (Blotting and rolling of fresh sheet) • Pressing • Drying • Testing of sheets (Tensile strength) • Followed this stepwise procedure, making appropriate alterations • Included procedure in adding additives to pulp 20
  • 21. Disintegration • Process of breaking and dispersing pulp fibres into smaller components • Guidelines from Pulp Company: • Dilute to 4-8 wt% (we used 4%), mix for minimum of 20 minutes • Even after several hours, still chunky consistency • Sheets were not homogenous • Guidelines from TAPPI T 205: • Dilute to 1.2 wt% (we used 1.5%), mix at high rpm • Dilute to 0.3 wt%, stir at high rpm until properly mixed • Starting at a lower consistency produced more homogenous sheets • Final procedure: Mix at 1.5 wt% for 1 hour, dilute to 0.3 wt% and mix for 30 mins 21 Disintegration of pulp
  • 22. Sheetmaking • Glass Filtration • screening trial of sheetmaking • Pros: • Setup was stable  allowed for more homogenous filtration • Cons: • Sheets were too small  could not be properly tested 22 Glass filtration setup
  • 23. Sheetmaking • Buchner Funnel • Pros: Larger diameter, allows for larger sheets • Cons: Membrane was not completely flat, resulted in non-homogenous areas • Different types of filter membrane used  led to sheet sticking to it • Cloth + metal mesh membrane was made to avoid sticking 23 Buchner funnel setup Cloth + metal mesh
  • 24. Sheetmaking • Filtration • Set-up designed and made by Dr. Yao • Wire mesh (size: 200 mesh) used instead of cloth or filter paper to eliminate problem with sheet sticking • Solution diluted by adding additional 1250 mL of water, mixed and allowed to settle before applying vacuum • More homogenous sheets 24 Current filtration set-up Wire mesh
  • 25. Couching/Pressing • Filter papers were used as blotters, rolled to soak up excess water on sheets • Preliminary pressing step • More homogenous sheets, prevented wrinkling and greater tensile strength • Implemented a standard pressing procedure • Hydraulic press at 50 psi for 5 mins, then again for 2 mins after replacing blotters 25 Hydraulic press
  • 26. Modifying Pulp • Created modified pulp solution by mixing pulp and additive • Initial attempt: • Combined 0.3 wt% pulp and 0.3 wt% additive together and mixed for 10 mins • Sheets were not homogenous due to formation of aggregates • Decreased additive from 0.3 wt% to 0.1 wt%, added dropwise and mixed for 30 mins • Allowed for better dispersion of additive within pulp solution • More homogenous sheets26 Additive Modified Pulp Solution
  • 27. Drying • Hotplate method • Sheet was placed between glass plates and heated on hotplate at 90oC with weight placed on top for 5 min, then air dried • Heat was not distributed evenly onto sheet, bottom was heated but top was not • Very inefficient when drying multiple sheets 27 Hotplate method of drying
  • 28. Drying • Current method • Multiple handsheets are placed between glass plates and dried overnight in oven at 70o C • Weights placed on top of plates to prevent wrinkling 28 Oven drying method
  • 29. Testing • Tensile Strength (TS): Maximum applied tensile force a specimen can withstand before rupturing • Force (NZ) per unit width (m), NZ/m • Force is applied through the z-axis by UMT machine, width of strip is 0.015m • Factors affecting: fibre strength, fibre length and bonding • TS = FZ/(width of strip) • Tensile Index (TI): Relates the strength of the specimen with the amount being loaded • Provides relative strength of sheet • Tensile strength (NZ/m) divided by grammage (g/m2) • TI = TS/(mass of strip/Area of strip) 29 Muchorski D. (2006). Tensile properties of paper and paperboard. TAPPI (2), T 494. Retrieved from: http://www.tappi.org/content/sarg/t494.pdf
  • 30. Testing • 5 15mm x 60mm strips are cut and weighed from each handsheet and tested • Universal Testing Machine is used to apply a stretching force to the z-axis • Machine usage provided by Dr. Boxin Zhao • 5 dry tests and 5 wet tests • Wet test: 30 µL is dropped onto middle of strip prior to test • Water affects tensile strength by affecting the swelling behaviour of fibres 30 Strips cut from handsheet Testing using UTM
  • 31. Testing • Tensile strength of different types of sheets are compared to a 100% pulp sheet  control group • Literature value of raw pulp is given in table • Preliminary testing of pulp done with a 100% BCTMP sample • Dry tensile index of 25.97 Nm/g • Confirms that data is agreeable and reproducible 31 Hsieh J. & Yoo S. (2010). Enzyme-Assisted Preparation of Fibrillated Cellulose Fibers and Its Effect on Physical and Mechanical Properties of Paper Sheet Composites. Ind Eng Chem Res. Vol 49 Issue 5. Retrieved from: http://pubs.acs.org/doi/abs/10.1021/ie901621n
  • 32. Current Additives to Pulp • CNF-GTMAC • CNF-g-pAPTAC and CNF + pAPTAC • Ecosphere 2777 32
  • 33. CNF-GTMAC • CNF is modified with cationic Glycidyltrimethylammonium chloride (GTMAC) • Carried out in an aqueous solution instead of using an organic solvent such as DMSO • safer, easier to scale up for a large scale process 33
  • 34. CNF-GTMAC • Procedure: Dissolved CNF in NaOH solution and stirred the mixture at 50°C for 4 hours, dropwise added GTMAC over 1 hour and stirred the mixture at 60°C • Zeta potential: 39.7 mV, higher than CNF (-26.1 mV). • Positively charged so it will better adhere to negatively charged pulp • After 1 week of storage, CNF-GTMAC is more stable than CNF 34 CNF-GTMAC (left) and unmodified CNF (right)
  • 35. Preliminary Tensile Index Results using CNF- GTMAC • at both 5% and 10%, the addition of CNF- GTMAC to pulp increased the dry and wet tensile index over 20% 35 Samples Tensile index Nm/g % increase Dry Wet Dry Wet 100% pulp 21.16 2.12 CNF-GTMAC 5% 36.87 2.72 54.20 28.30 10% 38.04 3.09 79.80 45.80
  • 36. Polymerization of (3- acrylamidopropyl)triethylammonium (APTAC) • Free radical polymerization using ammonium persulfate (APS) as initiator • Procedure: Mixed CNF with initiator APS and bubbled the mixture with N2 gas for 1 hr, added APTAC in dropwise fashion, then stirred the mixture at 70°C overnight.36 CNF APTAC
  • 37. pAPTAC • In 125 mg of CNF-g-pAPTAC, 0.8 wt% is the polymer • 0.038 mM/g • Zeta potential: • CNF-g-pAPTAC (grafted): –20.8 mV • CNF-pAPTAC (mixed) (1:0.01): –20.8 mV • no difference in zeta potential when pAPTAC is grafted or mixed with CNF 37
  • 38. Preliminary Tensile Index Results using pAPTAC • only the samples with 10% CNF-g-pAPTAC added to the pulp showed a 20% increase for both the dry and wet tensile index38 Samples Tensile index Nm/g % increase Dry Wet Dry Wet 100% pulp 21.16 2.12 CNF-g- pAPTAC 5% 35.58 2.13 49.80 0.50 10% 43.55 2.89 105.80 36.30 CNF:pAPTAC (1:0.5) 5% 23.63 1.52 6.70 -28.30 10% 29.85 2.27 41.10 7.10
  • 39. Ecosphere 2777 • both 5% and 10% Ecosphere 2777 added to the pulp showed much greater than 20% increase for both the dry and wet tensile index 39 Samples Tensile index Nm/g % increase Dry Wet Dry Wet 100% pulp 21.16 2.12 Ecosphere 2777 5% 41.23 3.74 94.80 76.40 10% 38.06 5.15 79.90 142.90
  • 40. Ecosphere 2777:CNF-S • zeta potential of the mixture of Ecosphere 2777 and CNF-S increased when increasing the amount of 2777 • zeta potential stayed almost unchanged after the ratio exceeded 0.140 Eco2777:CNF-S Zeta potential (mV) 0 -22.5 0.1 15.2 0.25 14.9 0.5 16.0 1 16.7 2 16.9 3 20.2 5 16.6
  • 41. TEM Image of Ecosphere 2777:CNF-S (1:1) • dark coloured circles embedded on fibers show that ecosphere particles have bonded to CNF-S 41
  • 42. Tensile Index Results of Ecosphere 2777:CNF- S (1:1) • when more than 3% of Ecosphere 2777 mixed with CNF-S at 1:1 ratio is added to the pulp, the dry and wet tensile index increased by more than 20% • however, standard deviation is high, more homogenous sheets need to be made42 Samples Tensile index Nm/g % increase SD Dry Wet Dry Wet Dry Wet 100% pulp 25.17 2.81 1.87 0.56 Ecosphere 2777:CNF-S (1:1) 1% 30.18 3.20 19.93 13.97 5.14 0.97 3% 34.05 3.39 35.30 20.62 2.28 1.24 5% 43.16 4.03 71.49 43.44 6.06 1.22 8% 41.26 3.87 63.96 37.82 5.13 0.56
  • 43. Tensile Index Results of Ecosphere 2777:CNF- S (1:2) • when more than 1% of Ecosphere 2777 mixed with CNF-S at 1:2 ratio is added to the pulp, the dry and wet tensile index increased more than 20% • however, the trend is not consistent, perhaps due to formation of large aggregates43 Samples Tensile index Nm/g % increase SD Dry Wet Dry Wet Dry Wet 100% pulp 24.20 2.29 1.22 0.26 Ecosphere 2777:CNF-S (1:2) 1% 29.34 2.82 21.24 23.38 5.61 0.52 3% 32.53 2.84 34.43 24.25 6.95 1.17 5% 51.21 3.42 111.60 49.50 7.38 0.73 8% 39.81 3.14 64.50 37.47 12.83 0.24
  • 44. Ecosphere 2777:CNF-H • zeta potential of the mixture of Ecosphere 2777 and CNF-H increased when increasing the amount of 2777 • zeta potential stayed almost unchanged after the ratio exceeded 144 Eco2777: CNF-H Zeta potential (mV) 0 -36.1 0.1 10.1 0.25 10.5 0.5 12.4 1 16.7 2 19.1 3 18.8 5 19.4
  • 45. TEM Image of Ecosphere 2777:CNF-H (1:1) • dark coloured circles embedded on fibers show that Ecosphere particles have bonded to CNF-H 45
  • 46. Tensile Index Results of Ecosphere 2777:CNF- H (1:1) • when more than 1% of Ecosphere 2777 mixed with CNF-H at 1:1 ratio is added to the pulp, the dry and wet tensile index increased more than 20% • however, standard deviation is high, more homogenous sheets need to be made46 Samples Tensile index Nm/g % increase SD Dry Wet Dry Wet Dry Wet 100% pulp 25.17 2.81 1.87 0.56 Ecosphere 2777:CNF-H (1:1) 1% 30.50 3.50 21.17 24.66 3.42 0.30 3% 41.36 4.14 64.34 47.19 5.69 0.53 5% 37.59 4.34 49.36 54.40 3.37 0.49 8% 39.62 4.48 57.42 59.55 3.70 0.84
  • 47. Tensile Index Results of Ecosphere 2777:CNF- H (1:2) • when more than 3% of Ecosphere 2777 mixed with CNF-H at 1:2 ratio is added to the pulp, the dry and wet tensile index increased more than 20% • trend is consistent, however standard deviation is high, more homogenous sheets need to be made 47 Samples Tensile index Nm/g % increase SD Dry Wet Dry Wet Dry Wet 100% pulp 24.20 2.29 1.22 0.26 Ecosphere 2777:CNF-H (1:2) 1% 25.15 2.70 3.92 18.09 2.86 0.37 3% 34.42 2.79 42.22 22.00 6.87 0.79 5% 38.59 2.96 59.47 29.46 4.24 0.31 8% 41.34 4.24 70.84 85.44 13.15 0.43
  • 48. Comparison of Ecosphere 2777:CNF (1:1 and 1:2) • Comparing the % increase in tensile index of Ecosphere 2777:CNF at ratios of 1:1 and 1:2, adding more CNF did not increase the tensile index very much and in some cases had an even lower tensile index48 Samples % increase Samples % increase Dry Wet Dry Wet Ecosphere 2777:CNF-S (1:1) 1% 19.93 13.97 Ecosphere 2777:CNF-S (1:2) 1% 21.24 23.38 3% 35.30 20.62 3% 34.43 24.25 5% 71.49 43.44 5% 111.60 49.50 8% 63.96 37.82 8% 64.50 37.47 Ecosphere 2777:CNF-H (1:1) 1% 21.17 24.66 Ecosphere 2777:CNF-H (1:2) 1% 3.92 18.09 3% 64.34 47.19 3% 42.22 22.00 5% 49.36 54.40 5% 59.47 29.46 8% 57.42 59.55 8% 70.84 85.44
  • 49. Ecosphere 2777:CNC • zeta potential of the mixture of Ecosphere 2777 and CNC increased when increasing the amount of 2777 • zeta potential stayed almost unchanged after the ratio exceeded 249 Eco2777:CNC Zeta potential (mV) 0 -41.45 0.1 -20.4 0.25 -18.3 0.5 -13.3 1 12.55 2 15.45 3 16.85 5 15.85
  • 50. TEM Image of Ecosphere 2777:CNC (1:2) • dark coloured circles are Ecosphere particles, light coloured rods are CNC • appears that Ecosphere particles mixed well with CNC 50
  • 51. Tensile Index Results of Ecosphere 2777:CNC (2:1) • only the samples with 8% Ecosphere 2777:CNC at 2:1 ratio added to the pulp showed a 20% increase for both the dry and wet tensile index • wet tensile index even decreased due to CNC’s ability to disperse well in water  when the paper absorbed water, CNC lost it’s adhesion capability 51 Samples Tensile index Nm/g % increase SD Dry Wet Dry Wet Dry Wet 100% pulp 20.37 3.06 1.63 0.07 Ecosphere 2777:CNC (2:1) 1% 23.96 2.65 17.62% -13.59% 4.68 0.28 3% 24.07 3.01 18.16% -1.74% 4.38 0.49 5% 38.1 2.93 87.04% -4.35% 7.38 0.79 8% 30.95 3.95 51.94% 29.01% 1.24 0.34
  • 52. Conclusion • From the results gathered so far • Ecosphere 2777 mixed with CNF-H and CNF-S and added to pulp reach the goal of increasing the dry and wet tensile index by 20% • CNF-GTMAC added to pulp also shows promising preliminary results and can further be tested as necessary • CNC will not be used again since results did not reach goal and also more expensive compared to CNF 52
  • 53. Conclusion • Next steps • Handsheet making process can be further improved in order to make more homogenous sheets to decrease standard deviation and produce more reliable results • Make and test sheets: • Ecosphere 2777:CNF-H/S at 2:1 ratio • CNF-H and CNF-S • Ecosphere 2777 mixed with CNF-S dry product provided by company 53

Editor's Notes

  1. Lignin acts as a glue to hold the pulp fibres together. cellulose: glucose units alternate in direction when joined
  2. Mechanical: grinding and sheering wood between stone or wooden plates. Chemical: Dissolving the lignin that hold the pulp fibres together.
  3. pH titration done using 10mM NaOH
  4. sodium sulfite for impregnation, fibers are bleached in a conventional peroxide bleach
  5. Maine uni - briefly used Amorphous: part where fibres don’t have rigid structure
  6. 10mM NaOH to 0.25 wt% pulp solution
  7. 10mM NaOH to 0.25 wt% pulp solution
  8. Starch Nanoparticles: A Review, Biomacromolecules 2010, 11, 1139–1153
  9. Rh: hydrodynamic radius graph - relaxation time distribution
  10. filter membrane: sheets would stick to the membrane. cloth + metal membrane: good lol
  11. PICTURE OF METAL MESH
  12. PICTURE
  13. COPY TABLE FROM OTHER PPT WHEN EXPORTING
  14. INSERT PHOTO AGAIN WHEN EXPORTING
  15. COPY TABLE FROM OTHER PPT WHEN EXPORTING
  16. INSERT PHOTO
  17. COPY TABLE FROM OTHER PPT WHEN EXPORTING
  18. INSERT IMAGE