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Mariana Gallardo

The document describes the components and operation of an internal gear pump. It lists the main parts as the external gear, gears, body, balancing blocks, cap, base, and sealings. It explains how internal gear pumps work by trapping liquid between rotating gear teeth which forces the liquid out of the discharge port. The document also includes calculations for sizing components and addresses some difficulties encountered in the project.

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GEARPUMP Mariana Gallardo
table of contnents 1 External Gear Pump 2 Gears 3 Body (Housing) 4 Balancing Blocks 5 Cap 6 Base 7 Sealings 8 Fasteners Bushing9 10 Calculations 11 Difficulties and solutions Conclusion 12 Drawings
GEAR PUMP DESCRIPTION: Often used on thin liquids such as solvents and fuel oil, they excel at effi- ciently pumping thick liquids such as asphalt, chocolate, and adhesives The internal gear pump is non-pulsing, self-priming, and can run dry for short periods. They’re also bi-rotational, meaning that the same pump can be used to load and unload vessels. Because internal gear pumps have only two moving parts, they are reliable, simple to operate, and easy to maintain. How Internal Gear Pumps Work 1. Liquid enters the suction port between the rotor and idler teeth. The arrows indicate the direction of the pump and liquid. 2. Liquid travels through the pump between the teeth of the “gear-within-a-gear” principle. The crescent shape divides the liquid and acts as a seal between the suction and discharge ports. 3. The pump head is now nearly flooded, just prior to forcing the liquid out of the dis- charge port. 4. Rotor and idler teeth mesh completely to form a seal equidistant from the discharge and suction ports. This seal forces the liquid out of the discharge port.
GEARMaterial: Steel Function: External Gear: An external precision gear pump is usually limited to a maximum working pressure of 210 bars (21,000 kPa) and a maximum speed of 3,000 rpm. Some manufacturers produce gear pumps with higher working pressures and speeds but these types of pumps tend to be noisy and special precautions may have to be made. Suction and pressure ports need to interface where the gears mesh Gear: main components in pump which push fluid by rotation.
bodyMaterial: 6061 Aluminum Alloy Function: Control Fluid on the inlet side flows into and is trapped between the rotating gear teeth and the housing
Balancing BlocksMaterial: 6061 Aluminum Alloy Function: To fix zaxis & placing gears in housing.
capMaterial: 6061 Aluminum Alloy Function: To access inside components and easy assembling and dis assembling
BaseMaterial: 6061 Aluminum Alloy Function: Cover the bottom of the assembly so the components stay in their place.
SealingsMaterial: rubber Function: Prevent liquid leakigs
FastenersMaterial: steel mild Function: Join or affixes all components together.
BushingMaterial: Phosphor Bronze Function: Decrease fraction between gears and body and provide shaft
                Safty Factor = 2  (for Al alloy 6061)    Casing = AL Alloy 6061    Bolts and Nuts = Steel Mild                                                                         calculations
  Min Thickness of Casing:          Area of Two Gears (Working Area) :        Total F = A x P               = 21.086 x 2500               = 56612.5 lbs  Design = 4 Bolts and Nuts        Hex  ​      ,         , ​Thickness : .574 inch       
      So nuts are OK.    Minimum thickness of covers:            
difficulties And solutionsDIFFICULTY : Limited time to finish the project. SOLUTION: Divide the project between the members. DIFFICULTY: Software problems (not fast enough and not enought resources to make a original project) SOLUTION: Changwe the computer and install new softwares. conclusion As a drafter we learned to work as part of a team; deal with difficulties, new soft- ware, lack of time, missing information and gathering of information. It was helpful to prepare ourselves for the final project so that way we will know how to overcome and succeed in our final project. We liked the experience because it was challenging and a new way of working during class. PRESENTATION https://prezi.com/abbdvhdamiic/external-gear-pump/
                                                                         
                                                    
                                                                   
                                                           
                                                                  
                                                
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