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Fall Protection Competent Person
John Newquist
johnanewquist@gmail.com
815-354-6853
Draft 1 13 2018
1
Leo Doppelt
Agenda
• Pre-Test
• Make sure your picture has been taken
• Sign in sheets must be filled out
• Breaks
• Review
• Test
2
3
Oct 2017
4
Ghent KY
He was killed Thursday when he
"slipped into a coal ash pond,"
Jan 2017
5
July 2017
• Nashville TN
• Fausto Flores, 42, was
cutting a wooden
handrail when he fell
from the fourth floor
and died.
6
May 2017
7
Photo: Ken
Oswald
January 2017
• Dearborn MI
• Ford: Crane inspector
Dies After Fall From
Michigan Factory
Crane
8
December 2016
9
NOV 2016
• This standard, in the making since the 1990's, will
essentially change the way FALL PROTECTION in
general industry workplaces will be managed and the
BIGGEST change will come to FIXED LADDERS over
the next 2 years and 20 years.
• The new rule will FINALLY CLARIFY (beyond question)
that workers must be protected from fall hazards along
unprotected sides or edges that are at least 4 feet above a
lower level (NOT 6' like in the construction industry!).
10
Nov 2016
• The final rule divides work on low-
slope roofs into three (3) zones:
• 1) Work performed LESS THAN 6
feet from the roof edge;
• 2) Work performed 6 feet to less than
15 feet from the roof edge; and,
• 3) Work performed 15 feet or MORE
from the roof edge. Each zone has its
own set of requirements
11
Oct 2016
• IL Parking lot
• Customer breaks ankle
in pothole
• $75,000 settlement.
12
August 2016
13
July 2016
14
June 2016
15
LE?
Feb 2016
16
A 26-year-old tower climber is expected to be in intensive care for another
ten days after he fell from a guyed tower in Rosenberg, Tex. when his
personal fall protection equipment failed after he slipped from a brace on a
climbing face as he was descending after a day’s work on an LTE project
for AT&T.
Fall Protection – The Problem
• Falls are a serious
safety concern in
the jobsite.
• Falls are a leading
cause of worker
deaths.
Scaffold in Dupage
County
17
Nov 2015
• New York
• Sean Dowdell was awarded $26
million
• 2012 accident in which the
construction worker fell from a
scaffold and lost a leg.
• He stepped on a piece of
plywood covering a hole.
• The plywood broke and
Dowdell fell.
• $6 million for past pain and
suffering,
• $11 million for medical
expenses,
• $3.5 million for lost earnings
$5.5 million for future pain and
suffering
18
Oct 2015
• Nebraska
• The sheriff’s officials say Jason
Oenbring of Tecumseh was
fixing hail damage on a metal
building.
• “[He] was working on the roof,
replacing the roof as part of his
job,” said Sheriff Terry
Wagner, “when he fell through
an unsupported portion of the
roof, falling about 21 feet to the
concrete floor below.”
19
July 2015
• Issues?
• “Perfect balance for cowboy
boots”
• Photo Justin Morrison
20
May 2015
• The anchor is safe to use on wet surfaces
but NOT shiny or slippery surfaces
• 8 feet back from edge
• Eco Anchor
21
May 2015
• Versa Clamp
brackets
eliminates
the need for
safety
monitors
• Photo Tim Crumb
22
April 2015
• A construction worker died
Wednesday after falling six stories in
Brooklyn.
23
April 2015
• No Step
24
March 2015
• Using a crane hook to make bucket leg connection.
25
262015
Data
• 35% of all fatalities
occurred in workers
age 55 or older, with
1,691 deaths.
• This is the highest
number of fatalities
ever recorded for this
group of workers.
February 2015
• Canton MA
• The victim and another worker
were on the roof assessing snow
removal operations.
• They separated and one person
walked across a skylight that
had been covered by the snow.
• The light gave way and he fell
40 feet to his death.
28
August 2014
• A Georgia jury awarded $1.3
million to a young mother who
claimed a permanent and
painful back injury from a fall
in a Walmart store.
• $100,000 to her husband, Curtis
Rorro, for his loss of
consortium claim.
• What is your risk if someone
slips at your site?
29
March 2016
• A Middlesex County NJ jury
issued a $1.28 million verdict
after a woman slipped and fell.
• The 72-year-old plaintiff was
leaving the Tastee sandwich
shop in Sayreville when she
slipped at the top of the stairs
and fell to the ground.
• Her feet flew out from under
her, her head hit the step and
she broke her right ankle,
according to Nicholas
Leonardis, her attorney.
• After a four-day trial before
Superior Court Judge Andrea
Carter, the jury said that the sub
shop — operated by Burrellys
LLC — was 80 percent liable
for the accident.
• Louise Hockman, the plaintiff,
was 20 percent responsible.
Because of that, her net award
will be just shy of $1 million.
• Store closed down.
30
December 2014
• $62 Million
• Zeng Guang Lin, 26, plunged
20 feet off a NY roof while
working for Hutch Realty in
2008
• He wasn’t provided a safety
harness.
• The award is for pain and
suffering, $42 million for the
future and $20 million for the
past.
31A Queens house
June 2014
• Larry Webb of
Olathe fell 60 feet
Friday morning while
on a job in Gardner,
Kan. "He was a
wonderful son, he
was caring, very
helpful," she said.
"He'd give you the
shirt off his back."
32
March 2014
• Trying to
wire garage
door in attic
33
Dec 2013
• MD
• A man working in the
garage level of a row
of town houses under
slipped on a small
patch of ice, fell and
struck his head and
died.
34
January 26, 1972
• Vesna Vulović fell
approximately 10,160 meters
(33,333 ft).
• She suffered a fractured skull,
three broken that left her
temporarily paralyzed from the
waist down, and two broken
legs
• An explosion on JAT Flight
367, while over Czech Republic
caused the plane to break apart.
35
September 2013
36
February 2015
• Genie
• Allows a user to exit the
platform and work comfortably
around the outside of the
platform with a 6-ft lanyard. It
attaches to a 6- or 8-ft platform
on all Genie telescopic and
articulating boom lifts with lift
heights higher than 40 ft., with
the exception of the S-125HD
model.
JLG
38
June 2016
39
Jan 2018
Sky guard
Falls
• New OSHA standards
in 1995
• 1954 ANSI Standards
• Fatal injuries
involving falls
increased by 20 from
the preliminary count
to 700 cases.
41
Region 5 is seeing more non construction falls than
construction falls.
Ladders
27%
Roofs
21%
Same Surface
20%
Othe Elevaton
17%
Elevated Platform
15%
Top Fall Sources Region V 2010-2014
Ladders Roofs Same Surface Othe Elevaton Elevated Platform Nonmoving Vehicle
Skylights and
scaffolds not in
top five now.
Heights Falling?
Region V fatality data
2007-2011 43
What is Fall Protection?
• Fall protection protects
workers from fall
hazards. Fall protection
doesn’t mean bulky or
cumbersome
equipment. It doesn’t
interfere with work tasks
and it doesn’t get in the
way of coworkers –
when used properly
Unguarded open-sided
floor
44
Planning
• Sometimes it takes a
lot of work to do
things wrong.
• Elimination of fall
hazards using the
hierarchy of controls
should be performed
by all companies.
45
October 2014
46
OSHA Fatalities
• 1000+ Roof Falls in 10 years
• 1000+ Ladder Falls in 10 years
• Event Date: 01/27/2009
• On January 27, 2009, Gerald Holland was walking across
an aircraft hanger to exit the building for lunch.
• Ice and sleet had been blowing through gaps in the hanger
doors, creating slippery conditions on the adjacent floor.
• Gerald slipped and fell, striking his head on the concrete
floor. He was hospitalized for severe head trauma and later
died.
47
Roof Fall into Acid
• May 7, 2012
• Martin Davis, 44
• Clifton, N.J.
• Fell through the roof
Plunged 40 feet into a
tank of nitric acid.
• He suffered burns
from head to foot
• Coworker jumped in
acid to rescue him.
Co-worker jumped in the
tank and pulled him out. He
was rinsed off in the
emergency shower.
48
January 2015
• West Palm Beach FL
• Divers found the
lifeless body of
Hermino Padilla Jr.
lodged inside a pipe
after he fell through a
metal grate into a
sewage tank
$64 Million• 2013 Largest Award in IL
• Dec 2007 incident
• Ronald Bayer, age 36, sued
Panduit on a negligence theory
claiming to have been severely
injured (paralysis) in a
workplace
• Plaintiff claimed that studs
placed in iron beams he was
walking on caused him to trip,
and proper harnessing
equipment to prevent the fall
had not been installed
• Nov 2012 - The jury, however,
ruled that Panduit was 80
percent responsible for the
accident, and Bayer was only
20 percent responsible. 50
2013 Verdict
• $18.5 million to settle his State Supreme Court lawsuit.
• Anthony M. Grasso, 38, became paralyzed from the waist
down two years ago after breaking through a particle board
that covered a stairwell opening and falling 14 feet to the
ground floor.
• He was erecting walls for a building under construction on
North French Road in East Amherst.
51
Criminal 2013
• John Prisque, 63 sentenced 70
months for OSHA crimes.
• 400 safety violations since
1995, a period during which
4,600 workers were injured and
9 were killed; 3 of those deaths
were caused by deliberate
violations of federal safety
standards
• Erasmo Ponce was sentenced to
90 days and $450,000
restitution.
• Tree-service owner charged
with manslaughter of a child
after 14-year-old fell 50 feet to
his death while using a
chainsaw in a tree.
• Jonathan Harves Wilkes, 37, of
Palatka, FL turned himself in at
the Sheriff’s Office and faces a
maximum of 30 years in prison.
52
Costs of Accidents
• Work injury costs:
• Total cost in 2016.................................................... $241.5 billion
• Cost per death...........................................................$1,000,000
• Cost per medically consulted injury................................ $31,000
• The average cost for all worker comp claims combined in 2013-
2014 was $38,617
• The average cost for all worker comp claims falls or slips ($45,016)
• Time Lost Due to Work-Related Injuries:
• Total time lost in 2016............................................... 100,000,000
days
• Due to injuries in 2016.................................................. 65,000,000
days
• Due to injuries in prior years.......................................... 35,000,000
days
• Time lost in future years from 2016 injuries.......................
50,000,000 days
• * Above data taken from NSC Injury Facts 2017 Edition.
53
Worker Comp 2016
• Per Liberty Mutual Research Institute March 2016
• Worker comp at 16 year low.
• Falls on same level $10.6 billion 45.2% increase in 16 years
• Falls to lower level $5.5 billion 9.9% increase in 12 years
54
ASSE 2010
• Work Comp from PA Insurance
• ~4000 companies studied
• 200 Companies had 210 single losses over
$250,000
• 21% were same surface falls (ice, slipping)
• 17% were ergo from non routine lifting
55
OSHA In Chicagoland
• 3 offices – Des Plaines,
• Aurora, Calumet City
• 2200 inspections total
~750 FALL LEP
~100 TRENCH NEP
~120 AMPUTATE NEP
~120 Forklift LEP
~50 LEAD NEP
~40 SILICA NEP
~15 HEXCHROME
~15 COMDUST LEP
~15 GRAIN LEP
~15 FLAVORINGS NEP
~15 RECORDKEEPING NEP
56
A Company 2014
• A contractor was hired to
review all potential fall hazards
at the site.
• In response to this review, the
site has installed fall protection
on the roof to protect HVAC,
and other contract employees,
from falls.
• Guardrails were installed at
edges and designated walkways
to the HVAC units were
delineated.
• Guardrails were also installed
around skylights.
BLS
• Several occupations recorded their
highest fatality total in years since
1992
• First-line supervisors of construction
trades
• Landscaping and groundskeeping
workers
• Roofers
• Tree trimmers and pruners,
• Driver/sales workers,
• Automotive service technicians and
mechanicsFarmworkers, farm, ranch,
and aquacultural animals
Jobs and Death
60
May 2017
• Industrial project locations
experienced the highest
number of fatalities with 813
deaths (35%)
• Commercial 5%
• AGC fatality study 2010-
2012
Fall Protection
• What is your
exposure?
• How do you manage
it?
• Is rescue in your plan?
62
What is Fall Protection?
• Fall protection protects
workers from fall hazards.
• Fall protection doesn’t
mean bulky or
cumbersome equipment.
• It doesn’t interfere with
work tasks and it doesn’t
get in the way of
coworkers – when used
properly
• Fall Protection needs to be
managed at your facility.
63
Safety Program
• Identify where falls
can occur to your
workers
• Develop written fall
protection procedures
including equipment
to be used
• Investigate accidents
and near misses
64
Training
Train workers:
- When to use fall arrest
- How to wear fall arrest
- Inspection and selection of
anchorages, lanyards, and
harnesses
- Document training, who,
when, content
65
Fit
• Harnesses must
be sized for the
employee.
66
Enforcement
• If people are not
wearing the fall arrest,
what is the
consequence?
67
Inspections
• Conduct periodic
inspections
• Is fall arrest is worn?
• Is fall protection is
place?
• Take pictures of
people doing it right
68
Inspection
• December 2014
69
Job Hazard Analysis
• National Tire Shop
• What potential hazard
would be caught with
a JHA?
70
Hierarchy of Fall Protection
• Elimination – such as
Cameras to monitor work
• Passive Fall Protection –
Guardrails, Covers
• Travel Fall Restraint
• Fall Arrest
• Administrative Control –
such as climber training
Cameras used to monitor
locations.
71
Passive Fall Protection
• Clamp on
guardrails used for
bridge
• Congress Bridge in Chicago Jan
2015
72
Fall Arrest
Components
• Definition
• Body Harness
• Energy Absorbing
Lanyard
• Anchorage
73
Anchorage Connector
• Designed in
anchorage
connector
74
Work Positioning
• Positioning device
system means a body belt
or body harness system
rigged to allow an
employee to be supported
on an elevated vertical
surface, such as a wall,
and work with both hands
free while leaning.
• Work Positioning free fall
cannot exceed 24 inches
75
Positioning devices shall be
secured to an anchorage capable
of supporting at least twice the
potential impact load of an
employee's fall or 3,000 pounds
(13.3 kN), whichever is greater.
Travel Restraint
• 5000 lb anchorage
• Cannot free fall to
lower level
• ANSI Standard Z359
76
Door Jams
77
Lanyards
• Use energy absorbing
lanyards or retractable
lanyards.
• Check for ANSI
Z359.1 or OSHA
1926.502 marking
• Calculate free fall
distance
78
Harness
• Labeled meeting
ANZI Z359 or OSHA
1926.502
• Use D-ring in back
This lanyard is not an energy
absorbing lanyard.
This is a chest waist harness
for work positioning. Not
designed for fall arrest.
79
Harness
• Never wear your
tool belt over the
harness.
Manufacturers make belts
integral with the harness.
80
Anchorages
• A secure point of
attachment for
lifelines, lanyards or
deceleration devices
• 5000 lbs or 2:1 Safety
factor is calculated by
a qualified person.
• Anchorages may
weaken over time due
to weather or
environment 81
The energy absorber portion
of the lanyard must be
connected to the dorsal D-
Ring only. Photo shows
incorrect usage.
October 2014
• Issues?
82
Horizontal Lifelines
83
July 2015
• Oswego NY
• Three workers
on horizontal
lifeline.
• Issues?
• Photo Wally Reardon
84
Roof Safe Distance
• A warning line is used 15 feet
or more from the edge;
• The warning line meets or
exceeds the requirements in
§1926.502(f)(2);
• No work or work-related
activity is to take place in the
area between the warning line
and the edge;
• The employer effectively
implements a work rule
prohibiting the employees from
going past the warning line.
https://www.osha.gov/pls/oshaweb/owadisp.s
how_document?p_table=INTERPRETATION
S&p_id=24682
85
Snow and Ice
• Many falls while
getting up on roofs.
• Issues?
86
Issues?
87
Issues?
• Using a Beemer style
of fall protection.
• Free fall distance is
over 6 feet so
manufacturer must
approved design and
fall arrest system.
• Many connect out of
aerial lifts or use
horizontal lifelines.
Quick Quiz
• Anchorages must be _____ lbs.
• Fall arrest forces for harnessing shall not exceed
_____ lbs.
• What is the best in the hierarchy of fall protection?
_____________
• Covers must hold _____ times the anticipated
load.
• Free fall over ____ inches is not allowed in work
positioning.
89
Ladder Safety
Too many falls!
Draft 5 22 2014
90
OSHA Ladder Training
• 1926.1060(a)
• The employer shall ensure that each employee
has been trained by a competent person in the
following areas, as applicable:
• The nature of fall hazards in the work area;
• The correct procedures for erecting,
maintaining, and disassembling the fall
protection systems to be used;
• The proper construction, use, placement, and
care in handling of all stairways and ladders;
• The maximum intended load-carrying capacities
of ladders and
• The standards contained in this subpart.
91
March 2014
92
Dec 2013
• OSHA - two willful, following
the death of a worker.
• On June 27, a worker was
electrocuted at a residential
jobsite in Boca Raton when his
employer directed him to
reposition a metal extension
ladder in close proximity to
overhead electrical power lines
that had not been de-energized,
grounded or guarded.
93
Sep 2013
• Harry Andrew has been paralyzed
from the neck down after falling
from a ladder.
Harry had been trimming the
hedge when he lost balance and
fell.
94
Is There an Alternative to Ladders?
95
May 2013
96
Deaths
• 100+ deaths involving ladders by OSHA in
2010
• Over 1000+ ladder related deaths since
2000.
• 164,000 emergency room-treated injuries in
the U.S. relating to ladders. (CPSC)
97
These Deaths Were Preventable
When using a ladder, these are
the FIVE largest risks
among many:
– Falls
– Shock from Powerline
– Securement of Ladder
– Working off Ladders
– Confined Spaces
• All of these are preventable
If proper access is not
provided, people get
creative. Never use a pallet
as a work platform!
98
99
It was a simple task
• What training would you give?
100
Ladder Safety - Prevention
• Climbing and descending:
– Check to see if ladder is
secure.
– Have both hands free to
hold on to the ladder, or at
least one hand.
– Face the ladder when
climbing or descending
– Keep the area around the
top and bottom of ladders
clear.
– Only one person on a
ladder!
101
Is a Ladder a Work Platform?
• Many accidents occur
while a person is
working from the
ladder.
• Is there an alternative?
102
Step Ladders
• Used on stable surface
• Not used as a ext. ladder
• Inspected for defects
• Never used on a
scaffold
103
Step Ladders
• Inspected for defects
• Ensure stability latches
are engaged
• What’s wrong here?
104
Step Ladders, cont.
• Stepladders are
designed for use in
an opened-and-
locked position.
105
Step Ladders, cont.
• Do NOT use a
stepladder that is
folded or in a
leaning position.
106
Extension Ladder
• 4:1 Pitch
• 3’ extension above
landing
• Not near electrical
• Secured from slipping
• One of the most
common ladder falls are
from these.
107
Extension Ladders
108
Extension Ladder
• Inspect for defects
• Training
• Ladder feet set correctly
• Consider eliminating
working from these and just
use for access.
• Worker must not lean their
belly button past side rails
or they will lose there
balance
Ladder is too short
109
Transitions
• Many falls are transition
from ladder to surface
such as floor or roof.
• Ladder not extending
over the edge 3 feet
110
Secure and Stabilize Ladders,
cont.
111
Secure and Stabilize Ladders,
cont.
112
Secure and Stabilize Ladders,
cont.
113
Loose Soil
114
Ladder Securement
• Portable ladders must
be secured against
movement while in
use.
• There are many
commercial products
that will help.
• 1926.1053(b)(1)
115
Fixed Ladder
• Stairs should be in place
if used everyday.
1910.24
• Use fall arrest while
climbing
• Keep lanyard short to 9
inches if possible.
• Inspect ladder for
looseness and proper
rails to roof
116
Fixed Ladder
• Roof ladders will need
fall arrest above 24 feet
in length.
• 2003 fatal climbing a 40
foot fixed ladder w/o
fall arrest in Morris, IL
117
Fixed Ladders
• A fixed ladders requires a
ladder safety device
• OSHA has fall triggers at 24
feet.
• Many companies provide fall
arrest at 6 feet.
• Cable or ladder bars are used.
118
Ladders on Machinery
• Can ladder be
dislodged?
• Is scaffold feasible?
• What other hazards?
119
Scaffold and Ladders
• OSHA has specific
rules for ladders and
scaffolds
• 1926.451 for scaffolds
• 1926.1030 for ladders
• Read manufacturer’s
rules!
120
Ladder Stands
• Inspect for stability
and no broken welds.
• Use as work platform
vs. a step ladder.
• Does the ladder stand
move when on it?
121
Confined Space
• Many ladder falls are due
to environment causing
the person to fall.
• Any underground
structure could have a lack
of oxygen.
• Test the air!!!
• Follow 1910.146 for
confined spaced.
• Plan for Rescue!
122
Powerlines
• Aluminum Conducts
Electricity
• Fiberglass is not
perfect.
• If you touch a live
circuit and a grounded
surface you will be
shocked. This is an unsafe condition
123
Insects
• Bees and wasps cause
workers to fall.
• Consider using stair
platform or aerial lift.
• Wear PPE
• Consider using a
professional
exterminator.
124
Ladder Trucks
• Follow manufacturer
inspection and look for
leaking fluids.
• Powerlines are source of
many electrocution
• Do not overload the
ladder.
• Make sure fall protection
is used or built in.
125
Cell Towers
• No Free Climbing.
• Wear fall arrest
designed for the access.
126
1926.1051 (a)
• A stairway or ladder
shall be provided at all
personnel points of
access where there is a
break in elevation of 19
inches (48 cm) or more,
and no ramp, runway,
sloped embankment, or
personnel hoist is
provided.
Ladder Inspections
• Ladders must be inspected
before each use.
• Broken or weak ladders or
ladders that are not stable
must be marked or tagged
as defective and taken out
of service.
• Look for cracks and weak
points.
• Competent person must
periodically inspect
ladders.
128
Ladder Inspection, cont.
129
Hazard Recognition
130
Hazard Recognition
131
Hazard Recognition
132
Hazard Recognition
133
Hazard Recognition
134
Hazard Recognition
135
Hazard Recognition
136
Hazard Recognition
137
Hazard Recognition
138
Hazard Recognition
139
Hazard
Recognition
140
Review the Safety Labels on the
Ladder
141
Unstable surfaces
• Slip-resistant feet must
not be used as a
substitute for the care
in placing, lashing, or
holding a ladder upon
a slippery surface.
1926.1053 (b)(7)
142
Is a ladder the solution?
143
Assessing Risk
144
Assessing Risk
145
Assessing Risk
146
Assessing Risk
147
Assessing Risk
148
Assessing Risk
149
Assessing Risk
150
Assessing Risk
151
Risk Assessment
• Task
• Frequency
• Height
• Both Hands?
• Access?
• Weather
• Lighting
• Fall Arrest?
• Fall Protection?
• Slip and Trips?
• Traffic – Public
• Chemicals
• Tools
• Electrical
• Experience
• Fitness
• Training
• Solution? 152
Assign Risk Rating
153
Fall Protection Calculations
Fall Protection Competent Person
Module 4
Swing fall hazard
154
Objectives
• Calculate Free Fall
Distance
• Understand Fall Arrest
Force
• Understand Swing
Hazard
• Understand fall forces
on horizontal lifelines
155
The Fall
• Illustration of the D-
Ring movement when
tied at feet.
• So what is the fall
arrest Force?
156
Fall Arrest Forces Canada
• There are several calculations but many will not
match lab tests 157
Fall Arrest Force Calculations
158
Fall Forces
• The force of your fall
arrest force is dependent
upon the fall factor, your
weight, and the type of
rope you use.
• Dynamic rope and energy
absorbers considerably
decrease the shock a user
feels because they have
the ability to stretch and
absorb more of the force.
159
Fall Arrest Force
• Mfrs drop weight
• Record dynamic
forces vs time (ms)
• Charts will vary
depending on stich
pattern, materials, etc.
160
Fall Arrest Force Testing
161
Free Fall Distance
• Accidents have
occurred when going
up a window washing
platform and leaving
the fall arrest (rope
grab) at the lower
level. This creates a
large free fall where
the user can hit the
ground before fall
arrest occurs. 162
Free Fall Distance
163
One mfr
Exercise 1
• Anchorage 2 feet
above D-ring?
• What is the Free Fall
Distance? For illustration purposes, we
will use the following
equipment:
. Full Body Harness = 1’
slippage)
. 6’ Shock-Absorbing Lanyard
. Fixed, Rigid Anchorage
Connector (such as a D-Plate
bolted to a structural I-beam)
164
Exercise 2
• What is the Free Fall
Distance?
165
Exercise 3
• Beam that's 12 feet
from the ground
• Using a horizontal
cable anchorage
positioned at the
user’s feet.
• What is the free fall
distance?
166
Exercise 4
• Use estimates
• What is the Free Fall
Distance?
• What is the
alternative?
167
Rescue Plan
• Written
• What is the role of
Emergency Services?
• Medical Treatment of
the fallen
• Alpine Rescue
Method?
168
Rescue Issues
• Rescue harness
• Rescue lanyards
• Anchorages for rescue
• Descent control
• Rescue hoist
169
Keys in Pocket
• Keys or other
objects in pockets
could hurt you in the
fall
170
Orthostatic Intolerance
171
Suspension Trauma
• 1972 Austria
• 10 climbers who became
trapped in a suspended position
before rescue for durations
ranging from 30 minutes to
eight hours, two expired pre-
rescue, three died almost
immediately after rescue and
five died over the course of the
ensuing 11 days.
172
Suspension Trauma
• The lower limbs are in a
suspended vertical position,
increasing pressure on the
femoral vein and nerve and
exacerbating the gravitational
pull on lower extremity blood
flow.
• The femoral artery inside groin
down leg
173
Step wise ladders
• Allow to stand in a
rope style ladder.
174
Nov 2013
175
April 2014
• Cell Tower worker
slipped on plate.
• Successful rescue.
176
July 2014
• Yakima WA
• Flagpole painter
passes out
177
October 2014
• OSHA's Houston North Area
Office initially conducted an oil
and gas inspection in November
2011 and cited the employer in
January 2012 for an obstruction
in the path of the emergency
escape line.
• Also known as the Geronimo
Line, it is a zip line that runs
from the top of the oil well to
the ground and allows workers
to quickly evacuate a well in
emergency situations.
178
New Terms
• Authorized Rescuer
• Person assigned by the
employer to perform
rescue from fall
hazards
• Competent Rescuer
• Individual designated
by the employer who
is capable of
implementation
supervision, and
monitoring the
employer’s fall
protection rescue
program.
179
Rescue Training
• Practice as team
• Medical
considerations
• Practice for the worst
case
180
December 2014
• Ann Arbor MI Fire
Department assisting
in cell tower rescue
181
Rescue 2013
• A worker at the UW-Madison Memorial Union, 800
Langdon St., slipped off a beam at about 11:30 a.m.,
but his safety harness prevented him from going all
the way to the ground.
• "His co-workers managed to lower him to safety
(with the harness) to an area below street level, so
firefighters had to use the basket lowered by the
Boldt Co. crane operator to bring him back up to
street level, so he could be put into an ambulance,"
Galvez said.
182
Questions?
183
ANSI Z359
Fall Protection Competent Person
Module 3
184
Who is ANSI?
• The American National
Standards Institute (ANSI)
coordinates the development
and use of standards in the
United States.
• Consensus of manufacturer,
insurance, associations, the
consumer, and the general
public.
• ANSI Standards do not
constitute governing law.
• Always reference the latest
editions.
185
ANSI Z359.1
• “American National Standard
Safety Requirements for
Personal Fall Arrest Systems,
Subsystems and Components”
was originally published in
1992 and later revised in 1999
• The purpose of this Standard
was to address the variety of
equipment being developed in
the rapidly growing field of Fall
Protection.
• Used as a basis of Subpart M in
OSHA
186
Application
• This standard applied
to fall arrest
equipment used in
General Industry and
non-construction
occupations.
• The Construction
Industry has its own
set of Standards
(ANSI A10.32-2004). 187
2007
• Five (5) Standards were approved and effective November 24,
2007:
• ANSI Z359.0 – 2007 Definitions and Nomenclature Used for
Fall Protection and Fall Arrest
• ANSI Z359.1 – 2007 Safety Requirements for Personal Fall
Arrest Systems, Subsystems and Components
• ANSI Z359.2 – 2007 Minimum Requirements for a
Comprehensive Managed Fall Protection Program
• ANSI Z359.3 – 2007 Safety Requirements for Positioning and
Travel Restraint Systems
• ANSI Z359.4 – 2007 Safety Requirements for Assisted Rescue
and Self-Rescue Systems, Subsystems and Components
188
Competent Person Trainer
189
Update training every two years.
Key Changes in Z359.1
• Section 3.2.1.4
• Gate face strength
requirements have
changed from 220 lbs.
(1kN) (old Standard)
to 3,600 lbs. (16kN)
(new Standard).
190
Key Changes
• Side of gate strength
requirements have
changed from 350
lbs. (1.55kN) (old
Standard) to 3,600
lbs. (16kN) (new
Standard).
191
Key Changes
• Minor axis strength
of non-captive eye
snap hooks or
carabiners must be
3,600 lbs. (16kN).
192
Snaphook Gate
• Nebraska 2003
• Failure of this 350
pound gate killed a
cell tower worker
193
One Cabiner Manufacturer
• No Connector is to be
used in a connection
where the gate keeper
may be loaded.
• Care must be taken to
avoid loading the
connector across the
gate, particularly over
edges or other
obstructions. 194
Nov 2013
195
Key Changes
• Section 3.2.2.5a
• Allows the front D-ring
to be used in a fall arrest
system that:
• (a) Limits the maximum
free fall distance to two
(2) ft. (0.6m)
• (b) Limits the maximum
arrest force to 900 lbs.
(4.0kN).
196
Key Changes
• Addition of double-legged
lanyards to the Standard.
• They are defined as
lanyards with two (2)
integrally connected legs
and
• Shall have a minimum of
5,000 lbs. (22.2kN)
breaking strength when
statically tested in
accordance with 4.3.4.1.3.
197
Y Lanyard Warning
• Connect only the center
snap hook to the fall
arrest attachment
element
• Do not modify the
lanyard to create more
than a 6 ft. (1.8m) free
fall
• Do not allow the legs of
the lanyard to pass
under arms, between
legs or around the neck
Never choker a lanyard back
unto itself.
198
Y-Lanyards
• Do not attach the leg
of the lanyard which is
not in use to the
harness, except to
attachment points
specifically designated
by the manufacturer
for this purpose
199
Key Changes
• Snap hooks and connectors marked
• Year of manufacture
• Manufacturer’s identification
• Part number
• Load rating for the major axis of
the connector stamped or otherwise
permanently marked on the device
• Load rating for gate stamped or
otherwise permanently marked on
the gate mechanism
• Markings for connectors shall be
sufficient to provide traceability
• For connectors that are non-
integral, include the Standard
number “Z359.1 (07)” ANSI
200
May 2014
• Providence RI
• 8 hurt in fall
• The US Occupational Safety and
Health Administration said the
rigging used put excessive weight
on a carabiner, causing the metal
loop to fail, and the acrobats, who
were hanging by their hair, to fall
15 to 20 feet to t
• According to OSHA, circus staff
violated both industry practice and
the manufacturer’s instructions for
using the carabiner by attaching it
so it was pulled in three directions,
rather than two.
Managed Fall Protection Program
• ANSI Z359.2-2007
• Requires a formal
managed fall
protection program
where employees are
exposed to fall hazards
202
Managed Fall Protection Program
• Written fall protection
procedures whenever one or
more authorized persons are
routinely exposed to any fall
hazard.
• These procedures are written
based upon a fall hazard survey
required for every workplace
activity where authorized
persons are exposed to a fall
hazard.
• This survey is intended to
identify one or more methods to
eliminate or control each
identified fall hazard.
Are people required to work
above guardrails? 203
Managed Fall Protection Program
• Identify, evaluate and
eliminate (or control) fall
hazards through planning
• Ensure proper training of
personnel exposed to fall
hazards
• Ensure proper installation
and use of fall protection
and rescue systems
• Implement safe fall
protection and rescue
procedures
204
Passive Fall Protection
• Portable Guardrails
can be used to
protect against
falls.
205
Inspection
• All fall protection
equipment and
anchorages must be
inspected:
• Beginning of each
eight-hour shift by a
competent person and
• Yearly (or more
frequently if required
by manufacturer)
206
Inspection
• July 2015
• Laceration from
casting defect.
• DBI Sala
• Photo:Angelette
Holtmann
207
Service Life Inspection
• One Company
• “Product Life: The functional
life of the lanyard is determined
by work conditions and
maintenance.
• As long as the lanyard passes
inspection criteria, it may
remain in service.”
• Inspect webbing; material must
be free of frayed, cut, or broken
fibers.
• Check for tears, abrasions,
mold, burns, or discoloration.
• Inspect stitching; Check for
pulled or cut stitches.
• Broken stitches may be an
indication that the harness has
been impact loaded and must be
removed from service.
208
Anchorages
• Noncertified
• A fall arrest anchorage
that a competent
person can judge to be
capable of supporting
the predetermined
anchorage forces
• Certified
• Qualified person
certifies the anchorage
to be capable of
supporting the
potential fall forces
that could be
encountered during the
fall
209
Anchorage Static Load
Requirements
• Noncertified
• Fall Arrest Systems
5,000 lbs. (22.2 kN)
• Work Positioning
Systems 3,000 lbs. (13.3
kN)
• Restraint & Travel
Systems 1,000 lbs. (4.5
kN)
• Rescue Systems 3,000
lbs. (13.3 kN)
• Certified
• 2 X maximum
arresting force
• 2 X foreseeable force
• 2 X foreseeable force
• 5 X applied load
210
Horizontal Lifelines
• Must sustain at least
two times the
maximum tension
developed in the
lifeline during fall
arrest in the direction
applied by lifeline
forces
• Use certified
anchorages 211
Retractable Lifelines
• ANSI Z359.14-2012
• Two classifications for self-
retracting devices according to
dynamic performance:
• Class A for maximum arrest
distances of 24 inches (610mm)
and
• Class A devices will arrest a fall
in less than two feet, which is
important when fall clearance is
limited. For Class A devices,
the average arrest force must
not exceed 1,350 pounds (6kN)
or a maximum peak force of
1,800 pounds (8kN).
212
Retractables
• Class B for maximum arrest
distances of 54 inches
(1,372mm).
• For Class B devices, the
average arrest force must not
exceed 900 pounds (4kN) or a
maximum peak of 1,800 pounds
(8kN). Average arrest forces are
calculated by averaging every
data point over 500 pounds
(2.22kN) during the arrest
period of the self-retracting
device on the force/time graph.
213
Retractables
• For the first time,
manufacturers are
required to perform
special testing to
evaluate the
performance of self-
retracting devices with
leading edge
capability
Additional marking
requirements for self-retracting
lanyards with leading edge
capability are also specified
and include: minimum
installation setback distance
and clearance required when
falling over the edge. 214
Retractables
• ANSI Z359.14 (2012) Self-
retracting lanyards with leading
edge capability (SRL-LEs).
• The test edge material is very
sharp metal with an edge radius of
.005 inches (.13mm) or less.
• An energy absorber is required
and must not be separable from
the SRD device or lifeline.
• Testing is expanded to include
“offset” testing that tests sliding
of the lifeline along the edge.
• Dynamic Strength Testing
requires repeating the
perpendicular and off-set tests
with a 282 lb. weight
• Specific testing includes a check
on retraction when used
horizontally to confirm no slack
can develop.
• Markings on the device and
use instructions have been
expanded to provide advice
to equipment users about
leading edge work. 215
Retractables
• Issue?
216
Fabric Lanyards
• Cannot be used on
sharp edges
• ANSI Z359
Retractables
• ANSI Z359.14
• Inspection of these are
required by
manufacturer every 1-
5 years depending on
use.
218
Max Elongation
• Lanyards shall have
• Maximum arresting force
and
• Elongation (maximum rip
out length) clearly identified.
• Mfrs will specify the fall
arrest length of the SLR or
energy absorbing lanyard.
• Many lanyards do not rip out
near the full 42 inches.
• Some SRL’s do not pay out
a full 42”.
219
Deceleration Distance
• The ANSI Z359.13-2009
standard has developed new
design criteria for the
performance and testing
methods of EA lanyards.
• Specifically, the new ANSI
energy absorbers will
increase the user’s
deceleration distance from
42 inches (3.5 ft) to 48
inches (4.0 ft), which will
increase your overall
potential fall distance.
220
Travel Restraint
• 1000 lbs anchorage
• Cannot free fall to
lower level
• Travel restraint
systems are only
permitted on a
walking/working
surface with a slope of
between 0 and 18.4
degrees.
221
Work Positioning
• Positioning device system means a
body belt or body harness system
rigged to allow an employee to be
supported on an elevated vertical
surface, such as a wall, and work
with both hands free while leaning.
• Work Positioning free fall cannot
exceed 24 inches
• Max fall arrest force is 900 lbs.
• Lanyards and harnesses used.
Avoid belts.
• Equipment must have minimum
breaking strength of 5,000 lbs.
222
Descent Control
• Capacity of 310 lbs.
• Single-use devices must
have a minimum descent
energy rating of 30,000
ft./lb.
• Multiple-use devices must
have a minimum descent
energy rating of 300,000
ft./lb.
• Descent speeds meet
ANSI.
223
Horizontal Lifelines
• Fall arrest force is
determined by the
manufacturer
• If 1200 lb MAF energy
absorbing lanyards are to be
used by workers, they cannot
be used on Horizontal
Lifeline Fall Arrest systems
rated for only 900 lb MAF.
• Consult with manufacturer
for proper usage
requirements.
• What is the Free Fall
Distance?
224
Horizontal Lifeline
• Horizontal lifelines can help to
keep the workers attachment
point directly above the worker.
• Rigid horizontal lifelines, also
known as horizontal rigid track
systems, can reduce swing fall
hazards
• The impact of the swing fall can
be equal or greater to a vertical
free fall.
• A good rule of thumb is not to
be positioned more than 30
degrees beyond the center
point.
225
Swing Fall
• On September 6, 2011, a crew of two
employees was working from a 15
feet high scaffold inside an empty
sewage digester fell.
• Employee #1 struck the concrete floor
and Employee #2 was stopped a few
feet from the ground by his fall arrest
system.
• Employees' # 1and #2 was wearing
harnesses, shock absorbing lanyards,
and retractable lifelines.
• Employee #2 was walking on the
scaffold and his retractable locked up,
which caused him to stumble
• Employee # 2 arms caught the
retractable line of Employee #1 and
both men fell from the scaffold.
• Employee #1 broke his cervical
vertebrae and suffered partial
paralysis.
• Employee #2 sustained bruising
and shock.
• The Contributing factors were the
anchorage points of the retractable
lines, were not directly overhead
and the rigging set-up did not allow
the proper safety factor distance.
• The anchorage points were at least
7 feet away from their work
location and likely caused a swing
fall which could greatly increase
the stopping distance of the
retractable lines.
226
Horizontal Life lines
• When the angle of horizontal
lifeline sag is less than 30
degrees, the impact force
imparted to the lifeline by an
attached lanyard is greatly
amplified.
• For example, with a sag
angle of 15 degrees, the
force amplification is about
2:1 and
• At 5 degrees sag, it is about
6:1.
• These systems should be
engineered.
227
March 2016
• Las Vegas
• Photo: Pete Fergen
228
Low Anchorages
• Never orient an SRL
below the user’s D-
ring attachment point
unless approved by the
manufacturer
• Why?
229
Free Fall Distance
• Equipment (Cables or
slings) shall not be
used in a manner that
increases free fall over
which the device was
designed to
accommodate.
230
SRL Considerations
• Some SRL’s lock-up solid (with no
internal braking mechanism) and rely on
an energy absorbing (elongating) lanyard
built-in to the SRL’s lanyard strap to
absorb a short fall.
• If used improperly and the resulting fall is
more than a few inches or a few feet, these
energy absorbing (elongating) lanyard
SRL’s may pay out significantly less than
42”, and may not absorb all the energy of
a fall.
• The remaining energy would then be
absorbed by the fallen worker’s body,
potentially causing injury.
• Per ANSI Z359.2 – If the fall distance
exceeds six feet, a qualified person shall
make this determination.
231
Eyebolts
• Eyebolts with shoulder
can be used for vertical
lifts as well as angular lifts
up to 45°.
• However, angular lifts
significantly reduce the
work load.
• For angular lifts,
recommend using
hoist rings.
• Eyebolts without shoulder
are for vertical lifts only.
Sample strength of eyebolt
w shoulder from
manufacturer
1/2" 2,400 lbs
A= 1 3/16" B = 1 1/2"
1/2" 2,600 lbs
A = 1 3/16" B = 2 1/2"
232
Hoist Rings
• Designed with the
lifting ring centered
over the base, these
hoist rings provide the
full rated capacity
regardless of the lift
angle.
• They are an excellent
choice for vertical and
angular lifting
applications.
Sample Hoist Ring
strength
1/2"- 2,500 lb
A= 3/4"
B = 4 13/16"
C = 3 9/16"
D = 7/8"
E = 3/4"
233
Suction Cups
• October 2014
• Suction cup
anchorages on the St.
Louis Arch
234
Suction Cups
• Wingrip is one brand
by Latchway
manufacturer
235
Questions?
236
Fall Issues Review
Fall Protection
Competent Person-
Module 5
237
Nonmoving Vehicles
April 2014
• A 48-year-old man
died after he fell
through the roof at a
Shaw Industries plant
in Dalton, Ga.,
Saturday morning,
• The roofing contractor
fell between 30 and 35
feet
239
April 2014
• A Nevada jury on Tuesday
awarded $1.3 million in
damages to comedian
George Wallace for a leg
injury he said he suffered
while performing at a Las
Vegas Strip resort in 2007
• Wallace testified that he's
permanently hobbled after
tangling his leg in wiring
onstage during a private
performance for HSBC
Card Services Inc.
240
March 2014
241
Refinery
• October 7, 2008, an employee
was in a horizontal duct to
inspect the grinding work which
had been done to the shipping
stops on the louvers of the duct.
• He then apparently proceeded
to the area where the horizontal
duct met the chimney stack and
fell 40 feet into the stack.
• The employee's body was
discovered on the ground level
of the chimney stack with his
body harness and lanyards
intact and, apparently, unused Typical Chimney
stack
242
Forklift Platforms
• Platform slides off
• Improper rails
• Pushes worker into
fixes object
• Pallet unacceptable
• Scissors point on
many carriages
• Platform construction
243
Extensible Boom Aerial Lifts
• Wear fall arrest
• Must have smooth
surface to operate
• Many flip on unstable
ground or from hitting
holes, pallets
• Train operator
• 8 Hour PALS card
No fall arrest worn
244
Roofs
• Shoveling snow
presents a serious
slipping and fall
hazard.
245
Skylights
• Skylights need to be
covered with a barrier if
employees are allowed onto
the roof.
246
July 2014
• Henderson NV Police and Fire
Department officials responded
at about 10:30 a.m. Saturday to
reports that a man had fallen
through a skylight at the Ocean
Spray facility
247
He was my dad, thank you everybody, I am McKenzie Lane Lentz, 16.
Harry's youngest daughter . I hold them 1OO% responsible . I miss him
with all my heart . I can never see his face again . He was my everything .
Roof Anchorages
• Two lives saved
through roofs
• One skylight
• Another through a bad
roof.
248
Parapet Fall Protection
• Several types are
available.
249
Roof Hatch
• Propped open is a fall
hazard
250
Self Closing Gates
251
Slips and Trips
• Water should be
cleaned up as soon as
possible. Drain is in
poor location.
• ASSE 2011 – Same
surface falls account
for 20% of all
$250,000+ worker
comp claims.
252
Slips and Trips
• Placing absorbent
material is only a
temporary measure
253
Walk Pads
• Grip
• Used on floors and
roofs
254
Housekeeping
• Ice will cause slips
and forklift accidents.
Area should be
marked off to prevent
entry.
255
Scissor Lifts
• Workers must be
trained (8 hour PALS
card)
• Full guardrails needed
• Inspect area for holes
that could flip the lift
• Ensure proper lighting
• Know wind limitations
End chain is missing
256
Liftpods
257
Liftpods
• Safer than a ladder.
• One Person
• 19-40 feet depending
on model
258
Vehicles and Rails
259
Equipment
• How could protect
this?
260
Stairs
• Guardrails on side
with both top and mid-
rails
• Handrails
• Evenly spaced threads
• Foot clearance
• Required if climbing
daily Material stored on stairs is
unsafe
261
Scaffold Footing
• Baseplates always
required.
• Mudsills needed if on
earth.
262
Scaffold Planking
• Scaffolds must be
fully planked.
• Falling object
protection required.
263
Scaffold Guardrails
• Guardrails must be
provided on all
working platforms.
264
Scaffold Access
• Stairs are
recommended
• Scaffold access
ladders must be
secured
265
Scaffold Fall
• July 2011
• A man doing contract work fell
an estimated 48 feet to his death
at the refinery.
• The man fell from a metal
scaffold while doing welding on
an above-ground tank
• The Worker collapsed onto the
scaffold platform, rolled
through the unprotected space
between the mid rail and
platform, and fell
approximately forty feet to his
death
• “The top rail was 40 inches
from the scaffold platform, and
the mid rail was halfway
between the top rail and the
scaffold platform.“
• There also was approximately
two feet of unprotected space
between the mid rail and the
scaffold platform and “there
was no toe board, screen or net
installed to prevent objects from
falling,” the suit states
266
Floor Holes
• Guardrails
• Covers
• Able to handle twice
anticipated load.
267
Golf/Utility Carts
• Follow manufacturer
instructions
268
Zip Lines
• Anchorages must be
checked to ensure it
will hold a person
• 2003 death in Lisle
when positioning hook
came disconnected
from the anchorage
point causing a fall of
approximately 25 feet.
269
Zip Lines
• Third day worker
fell off when trying
to catch customer
on unguarded
platform.
• No fall arrest worn.
270
Vehicles
• Vehicles are a
source of many
industrial falls
271
Pipe Racks
• An elevated
designed horizontal
lifeline is the best.
• Do not just “tie off”
to a random pipe!
272
Tanks
• Metal Shell allows
elevated anchorage.
273
Planes
• Suction based
systems must be
engineered and
tested.
274
Entertainment
• Rock Climbing
• New climbers have
fall arrest.
275
Hatch Fall Protection
• Hatches can be a fall
hazard if an employee
trips.
276
Pole Climbing
• Aerial Lifts are more
efficient.
• 1910.268 covers
telecom fall
protection.
• Companies make fall
arrest equipment for
poles.
277
Ladder Climbing Devices
• Keep lanyard under 2
feet.
• Rest platforms should
be provided.
• Make sure Front D-
ring is designed for
fall protection.
278
Ladder Climbing Devices
• April 2014
• Cell tower
279
Ladder Climbing Device
• September 2014
• Cell Tower
280
Vehicles
• Vehicles can have fall
arrest at a common
station.
281
Steel Erection
• Ironworkers
connecting out of an
aerial lift.
• Fall Protection
required at 15/30 feet
when decking or
connecting.
282
Safety Nets Used for Decking
Decking is the most common
activity that historically killed
iron workers
Nets used to protect deckers
283
Suspended Platforms
• Must follow
1926.1431
requirements
• Often not wearing fall
arrest
• Platform must be
proof tested
284
Metal Grating
• Must be secured with
clips
• Guardrails provided
on both sides.
285
October 2014
• South Korea
• 16 died when grate
buckled.
• 30 foot fall
286
Working Adjacent to Water
• Fall Protection
• Life vests
• Ring Buoys
• Skiff or boat
287
Rebar Walls
• Work positioning
• Rebar wall must have
spacing similar to a
ladder to climb
• Rebar Walls must be
adequately braced
288
Stairs
• Guardrails 4 risers
289
Other Fall Surfaces
• Tail gates
• Riding equipment
such as front end
loaders and forklifts
290
Insects
• Wasp
nest
291
Wind
• High winds are defined in
1926.958
• High wind. A wind of such velocity
that one or more of the following
hazards would be present:
• (1) The wind could blow an
employee from an elevated
location,
• (2) The wind could cause an
employee or equipment handling
material to lose control of the
material, or
• (3) The wind would expose an
employee to other hazards not
controlled by the standard
involved.
• Note to the definition of “high
wind”:
• The Occupational Safety and
Health Administration normally
considers winds exceeding 64.4
kilometers per hour (40 miles
per hour), or 48.3 kilometers
per hour (30 miles per hour) if
the work involves material
handling, as meeting this
criteria, unless the employer
takes precautions to protect
employees from the hazardous
effects of the wind. 292
2014 Question
• I have a young man on
our maintenance team
that has a prosthetic leg.
I am not sure how much
of his leg he lost. Part of
his job requires him to be
in fall protection
equipment: 4 point
harness and SRL.
• Is there any risk of him
falling out of his harness
with a prosthetic leg?"
293
November 2014
• San Francisco
• Worker on roof
survives 11 story fall.
294
January 2015
• Issues?
295
Test Next!
296

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Fall protection 2018

  • 1. Fall Protection Competent Person John Newquist johnanewquist@gmail.com 815-354-6853 Draft 1 13 2018 1 Leo Doppelt
  • 2. Agenda • Pre-Test • Make sure your picture has been taken • Sign in sheets must be filled out • Breaks • Review • Test 2
  • 3. 3
  • 4. Oct 2017 4 Ghent KY He was killed Thursday when he "slipped into a coal ash pond,"
  • 6. July 2017 • Nashville TN • Fausto Flores, 42, was cutting a wooden handrail when he fell from the fourth floor and died. 6
  • 8. January 2017 • Dearborn MI • Ford: Crane inspector Dies After Fall From Michigan Factory Crane 8
  • 10. NOV 2016 • This standard, in the making since the 1990's, will essentially change the way FALL PROTECTION in general industry workplaces will be managed and the BIGGEST change will come to FIXED LADDERS over the next 2 years and 20 years. • The new rule will FINALLY CLARIFY (beyond question) that workers must be protected from fall hazards along unprotected sides or edges that are at least 4 feet above a lower level (NOT 6' like in the construction industry!). 10
  • 11. Nov 2016 • The final rule divides work on low- slope roofs into three (3) zones: • 1) Work performed LESS THAN 6 feet from the roof edge; • 2) Work performed 6 feet to less than 15 feet from the roof edge; and, • 3) Work performed 15 feet or MORE from the roof edge. Each zone has its own set of requirements 11
  • 12. Oct 2016 • IL Parking lot • Customer breaks ankle in pothole • $75,000 settlement. 12
  • 16. Feb 2016 16 A 26-year-old tower climber is expected to be in intensive care for another ten days after he fell from a guyed tower in Rosenberg, Tex. when his personal fall protection equipment failed after he slipped from a brace on a climbing face as he was descending after a day’s work on an LTE project for AT&T.
  • 17. Fall Protection – The Problem • Falls are a serious safety concern in the jobsite. • Falls are a leading cause of worker deaths. Scaffold in Dupage County 17
  • 18. Nov 2015 • New York • Sean Dowdell was awarded $26 million • 2012 accident in which the construction worker fell from a scaffold and lost a leg. • He stepped on a piece of plywood covering a hole. • The plywood broke and Dowdell fell. • $6 million for past pain and suffering, • $11 million for medical expenses, • $3.5 million for lost earnings $5.5 million for future pain and suffering 18
  • 19. Oct 2015 • Nebraska • The sheriff’s officials say Jason Oenbring of Tecumseh was fixing hail damage on a metal building. • “[He] was working on the roof, replacing the roof as part of his job,” said Sheriff Terry Wagner, “when he fell through an unsupported portion of the roof, falling about 21 feet to the concrete floor below.” 19
  • 20. July 2015 • Issues? • “Perfect balance for cowboy boots” • Photo Justin Morrison 20
  • 21. May 2015 • The anchor is safe to use on wet surfaces but NOT shiny or slippery surfaces • 8 feet back from edge • Eco Anchor 21
  • 22. May 2015 • Versa Clamp brackets eliminates the need for safety monitors • Photo Tim Crumb 22
  • 23. April 2015 • A construction worker died Wednesday after falling six stories in Brooklyn. 23
  • 24. April 2015 • No Step 24
  • 25. March 2015 • Using a crane hook to make bucket leg connection. 25
  • 27. Data • 35% of all fatalities occurred in workers age 55 or older, with 1,691 deaths. • This is the highest number of fatalities ever recorded for this group of workers.
  • 28. February 2015 • Canton MA • The victim and another worker were on the roof assessing snow removal operations. • They separated and one person walked across a skylight that had been covered by the snow. • The light gave way and he fell 40 feet to his death. 28
  • 29. August 2014 • A Georgia jury awarded $1.3 million to a young mother who claimed a permanent and painful back injury from a fall in a Walmart store. • $100,000 to her husband, Curtis Rorro, for his loss of consortium claim. • What is your risk if someone slips at your site? 29
  • 30. March 2016 • A Middlesex County NJ jury issued a $1.28 million verdict after a woman slipped and fell. • The 72-year-old plaintiff was leaving the Tastee sandwich shop in Sayreville when she slipped at the top of the stairs and fell to the ground. • Her feet flew out from under her, her head hit the step and she broke her right ankle, according to Nicholas Leonardis, her attorney. • After a four-day trial before Superior Court Judge Andrea Carter, the jury said that the sub shop — operated by Burrellys LLC — was 80 percent liable for the accident. • Louise Hockman, the plaintiff, was 20 percent responsible. Because of that, her net award will be just shy of $1 million. • Store closed down. 30
  • 31. December 2014 • $62 Million • Zeng Guang Lin, 26, plunged 20 feet off a NY roof while working for Hutch Realty in 2008 • He wasn’t provided a safety harness. • The award is for pain and suffering, $42 million for the future and $20 million for the past. 31A Queens house
  • 32. June 2014 • Larry Webb of Olathe fell 60 feet Friday morning while on a job in Gardner, Kan. "He was a wonderful son, he was caring, very helpful," she said. "He'd give you the shirt off his back." 32
  • 33. March 2014 • Trying to wire garage door in attic 33
  • 34. Dec 2013 • MD • A man working in the garage level of a row of town houses under slipped on a small patch of ice, fell and struck his head and died. 34
  • 35. January 26, 1972 • Vesna Vulović fell approximately 10,160 meters (33,333 ft). • She suffered a fractured skull, three broken that left her temporarily paralyzed from the waist down, and two broken legs • An explosion on JAT Flight 367, while over Czech Republic caused the plane to break apart. 35
  • 37. February 2015 • Genie • Allows a user to exit the platform and work comfortably around the outside of the platform with a 6-ft lanyard. It attaches to a 6- or 8-ft platform on all Genie telescopic and articulating boom lifts with lift heights higher than 40 ft., with the exception of the S-125HD model.
  • 41. Falls • New OSHA standards in 1995 • 1954 ANSI Standards • Fatal injuries involving falls increased by 20 from the preliminary count to 700 cases. 41
  • 42. Region 5 is seeing more non construction falls than construction falls. Ladders 27% Roofs 21% Same Surface 20% Othe Elevaton 17% Elevated Platform 15% Top Fall Sources Region V 2010-2014 Ladders Roofs Same Surface Othe Elevaton Elevated Platform Nonmoving Vehicle Skylights and scaffolds not in top five now.
  • 43. Heights Falling? Region V fatality data 2007-2011 43
  • 44. What is Fall Protection? • Fall protection protects workers from fall hazards. Fall protection doesn’t mean bulky or cumbersome equipment. It doesn’t interfere with work tasks and it doesn’t get in the way of coworkers – when used properly Unguarded open-sided floor 44
  • 45. Planning • Sometimes it takes a lot of work to do things wrong. • Elimination of fall hazards using the hierarchy of controls should be performed by all companies. 45
  • 47. OSHA Fatalities • 1000+ Roof Falls in 10 years • 1000+ Ladder Falls in 10 years • Event Date: 01/27/2009 • On January 27, 2009, Gerald Holland was walking across an aircraft hanger to exit the building for lunch. • Ice and sleet had been blowing through gaps in the hanger doors, creating slippery conditions on the adjacent floor. • Gerald slipped and fell, striking his head on the concrete floor. He was hospitalized for severe head trauma and later died. 47
  • 48. Roof Fall into Acid • May 7, 2012 • Martin Davis, 44 • Clifton, N.J. • Fell through the roof Plunged 40 feet into a tank of nitric acid. • He suffered burns from head to foot • Coworker jumped in acid to rescue him. Co-worker jumped in the tank and pulled him out. He was rinsed off in the emergency shower. 48
  • 49. January 2015 • West Palm Beach FL • Divers found the lifeless body of Hermino Padilla Jr. lodged inside a pipe after he fell through a metal grate into a sewage tank
  • 50. $64 Million• 2013 Largest Award in IL • Dec 2007 incident • Ronald Bayer, age 36, sued Panduit on a negligence theory claiming to have been severely injured (paralysis) in a workplace • Plaintiff claimed that studs placed in iron beams he was walking on caused him to trip, and proper harnessing equipment to prevent the fall had not been installed • Nov 2012 - The jury, however, ruled that Panduit was 80 percent responsible for the accident, and Bayer was only 20 percent responsible. 50
  • 51. 2013 Verdict • $18.5 million to settle his State Supreme Court lawsuit. • Anthony M. Grasso, 38, became paralyzed from the waist down two years ago after breaking through a particle board that covered a stairwell opening and falling 14 feet to the ground floor. • He was erecting walls for a building under construction on North French Road in East Amherst. 51
  • 52. Criminal 2013 • John Prisque, 63 sentenced 70 months for OSHA crimes. • 400 safety violations since 1995, a period during which 4,600 workers were injured and 9 were killed; 3 of those deaths were caused by deliberate violations of federal safety standards • Erasmo Ponce was sentenced to 90 days and $450,000 restitution. • Tree-service owner charged with manslaughter of a child after 14-year-old fell 50 feet to his death while using a chainsaw in a tree. • Jonathan Harves Wilkes, 37, of Palatka, FL turned himself in at the Sheriff’s Office and faces a maximum of 30 years in prison. 52
  • 53. Costs of Accidents • Work injury costs: • Total cost in 2016.................................................... $241.5 billion • Cost per death...........................................................$1,000,000 • Cost per medically consulted injury................................ $31,000 • The average cost for all worker comp claims combined in 2013- 2014 was $38,617 • The average cost for all worker comp claims falls or slips ($45,016) • Time Lost Due to Work-Related Injuries: • Total time lost in 2016............................................... 100,000,000 days • Due to injuries in 2016.................................................. 65,000,000 days • Due to injuries in prior years.......................................... 35,000,000 days • Time lost in future years from 2016 injuries....................... 50,000,000 days • * Above data taken from NSC Injury Facts 2017 Edition. 53
  • 54. Worker Comp 2016 • Per Liberty Mutual Research Institute March 2016 • Worker comp at 16 year low. • Falls on same level $10.6 billion 45.2% increase in 16 years • Falls to lower level $5.5 billion 9.9% increase in 12 years 54
  • 55. ASSE 2010 • Work Comp from PA Insurance • ~4000 companies studied • 200 Companies had 210 single losses over $250,000 • 21% were same surface falls (ice, slipping) • 17% were ergo from non routine lifting 55
  • 56. OSHA In Chicagoland • 3 offices – Des Plaines, • Aurora, Calumet City • 2200 inspections total ~750 FALL LEP ~100 TRENCH NEP ~120 AMPUTATE NEP ~120 Forklift LEP ~50 LEAD NEP ~40 SILICA NEP ~15 HEXCHROME ~15 COMDUST LEP ~15 GRAIN LEP ~15 FLAVORINGS NEP ~15 RECORDKEEPING NEP 56
  • 57. A Company 2014 • A contractor was hired to review all potential fall hazards at the site. • In response to this review, the site has installed fall protection on the roof to protect HVAC, and other contract employees, from falls. • Guardrails were installed at edges and designated walkways to the HVAC units were delineated. • Guardrails were also installed around skylights.
  • 58.
  • 59. BLS • Several occupations recorded their highest fatality total in years since 1992 • First-line supervisors of construction trades • Landscaping and groundskeeping workers • Roofers • Tree trimmers and pruners, • Driver/sales workers, • Automotive service technicians and mechanicsFarmworkers, farm, ranch, and aquacultural animals
  • 61. May 2017 • Industrial project locations experienced the highest number of fatalities with 813 deaths (35%) • Commercial 5% • AGC fatality study 2010- 2012
  • 62. Fall Protection • What is your exposure? • How do you manage it? • Is rescue in your plan? 62
  • 63. What is Fall Protection? • Fall protection protects workers from fall hazards. • Fall protection doesn’t mean bulky or cumbersome equipment. • It doesn’t interfere with work tasks and it doesn’t get in the way of coworkers – when used properly • Fall Protection needs to be managed at your facility. 63
  • 64. Safety Program • Identify where falls can occur to your workers • Develop written fall protection procedures including equipment to be used • Investigate accidents and near misses 64
  • 65. Training Train workers: - When to use fall arrest - How to wear fall arrest - Inspection and selection of anchorages, lanyards, and harnesses - Document training, who, when, content 65
  • 66. Fit • Harnesses must be sized for the employee. 66
  • 67. Enforcement • If people are not wearing the fall arrest, what is the consequence? 67
  • 68. Inspections • Conduct periodic inspections • Is fall arrest is worn? • Is fall protection is place? • Take pictures of people doing it right 68
  • 70. Job Hazard Analysis • National Tire Shop • What potential hazard would be caught with a JHA? 70
  • 71. Hierarchy of Fall Protection • Elimination – such as Cameras to monitor work • Passive Fall Protection – Guardrails, Covers • Travel Fall Restraint • Fall Arrest • Administrative Control – such as climber training Cameras used to monitor locations. 71
  • 72. Passive Fall Protection • Clamp on guardrails used for bridge • Congress Bridge in Chicago Jan 2015 72
  • 73. Fall Arrest Components • Definition • Body Harness • Energy Absorbing Lanyard • Anchorage 73
  • 74. Anchorage Connector • Designed in anchorage connector 74
  • 75. Work Positioning • Positioning device system means a body belt or body harness system rigged to allow an employee to be supported on an elevated vertical surface, such as a wall, and work with both hands free while leaning. • Work Positioning free fall cannot exceed 24 inches 75 Positioning devices shall be secured to an anchorage capable of supporting at least twice the potential impact load of an employee's fall or 3,000 pounds (13.3 kN), whichever is greater.
  • 76. Travel Restraint • 5000 lb anchorage • Cannot free fall to lower level • ANSI Standard Z359 76
  • 78. Lanyards • Use energy absorbing lanyards or retractable lanyards. • Check for ANSI Z359.1 or OSHA 1926.502 marking • Calculate free fall distance 78
  • 79. Harness • Labeled meeting ANZI Z359 or OSHA 1926.502 • Use D-ring in back This lanyard is not an energy absorbing lanyard. This is a chest waist harness for work positioning. Not designed for fall arrest. 79
  • 80. Harness • Never wear your tool belt over the harness. Manufacturers make belts integral with the harness. 80
  • 81. Anchorages • A secure point of attachment for lifelines, lanyards or deceleration devices • 5000 lbs or 2:1 Safety factor is calculated by a qualified person. • Anchorages may weaken over time due to weather or environment 81 The energy absorber portion of the lanyard must be connected to the dorsal D- Ring only. Photo shows incorrect usage.
  • 84. July 2015 • Oswego NY • Three workers on horizontal lifeline. • Issues? • Photo Wally Reardon 84
  • 85. Roof Safe Distance • A warning line is used 15 feet or more from the edge; • The warning line meets or exceeds the requirements in §1926.502(f)(2); • No work or work-related activity is to take place in the area between the warning line and the edge; • The employer effectively implements a work rule prohibiting the employees from going past the warning line. https://www.osha.gov/pls/oshaweb/owadisp.s how_document?p_table=INTERPRETATION S&p_id=24682 85
  • 86. Snow and Ice • Many falls while getting up on roofs. • Issues? 86
  • 88. Issues? • Using a Beemer style of fall protection. • Free fall distance is over 6 feet so manufacturer must approved design and fall arrest system. • Many connect out of aerial lifts or use horizontal lifelines.
  • 89. Quick Quiz • Anchorages must be _____ lbs. • Fall arrest forces for harnessing shall not exceed _____ lbs. • What is the best in the hierarchy of fall protection? _____________ • Covers must hold _____ times the anticipated load. • Free fall over ____ inches is not allowed in work positioning. 89
  • 90. Ladder Safety Too many falls! Draft 5 22 2014 90
  • 91. OSHA Ladder Training • 1926.1060(a) • The employer shall ensure that each employee has been trained by a competent person in the following areas, as applicable: • The nature of fall hazards in the work area; • The correct procedures for erecting, maintaining, and disassembling the fall protection systems to be used; • The proper construction, use, placement, and care in handling of all stairways and ladders; • The maximum intended load-carrying capacities of ladders and • The standards contained in this subpart. 91
  • 93. Dec 2013 • OSHA - two willful, following the death of a worker. • On June 27, a worker was electrocuted at a residential jobsite in Boca Raton when his employer directed him to reposition a metal extension ladder in close proximity to overhead electrical power lines that had not been de-energized, grounded or guarded. 93
  • 94. Sep 2013 • Harry Andrew has been paralyzed from the neck down after falling from a ladder. Harry had been trimming the hedge when he lost balance and fell. 94
  • 95. Is There an Alternative to Ladders? 95
  • 97. Deaths • 100+ deaths involving ladders by OSHA in 2010 • Over 1000+ ladder related deaths since 2000. • 164,000 emergency room-treated injuries in the U.S. relating to ladders. (CPSC) 97
  • 98. These Deaths Were Preventable When using a ladder, these are the FIVE largest risks among many: – Falls – Shock from Powerline – Securement of Ladder – Working off Ladders – Confined Spaces • All of these are preventable If proper access is not provided, people get creative. Never use a pallet as a work platform! 98
  • 99. 99
  • 100. It was a simple task • What training would you give? 100
  • 101. Ladder Safety - Prevention • Climbing and descending: – Check to see if ladder is secure. – Have both hands free to hold on to the ladder, or at least one hand. – Face the ladder when climbing or descending – Keep the area around the top and bottom of ladders clear. – Only one person on a ladder! 101
  • 102. Is a Ladder a Work Platform? • Many accidents occur while a person is working from the ladder. • Is there an alternative? 102
  • 103. Step Ladders • Used on stable surface • Not used as a ext. ladder • Inspected for defects • Never used on a scaffold 103
  • 104. Step Ladders • Inspected for defects • Ensure stability latches are engaged • What’s wrong here? 104
  • 105. Step Ladders, cont. • Stepladders are designed for use in an opened-and- locked position. 105
  • 106. Step Ladders, cont. • Do NOT use a stepladder that is folded or in a leaning position. 106
  • 107. Extension Ladder • 4:1 Pitch • 3’ extension above landing • Not near electrical • Secured from slipping • One of the most common ladder falls are from these. 107
  • 109. Extension Ladder • Inspect for defects • Training • Ladder feet set correctly • Consider eliminating working from these and just use for access. • Worker must not lean their belly button past side rails or they will lose there balance Ladder is too short 109
  • 110. Transitions • Many falls are transition from ladder to surface such as floor or roof. • Ladder not extending over the edge 3 feet 110
  • 111. Secure and Stabilize Ladders, cont. 111
  • 112. Secure and Stabilize Ladders, cont. 112
  • 113. Secure and Stabilize Ladders, cont. 113
  • 115. Ladder Securement • Portable ladders must be secured against movement while in use. • There are many commercial products that will help. • 1926.1053(b)(1) 115
  • 116. Fixed Ladder • Stairs should be in place if used everyday. 1910.24 • Use fall arrest while climbing • Keep lanyard short to 9 inches if possible. • Inspect ladder for looseness and proper rails to roof 116
  • 117. Fixed Ladder • Roof ladders will need fall arrest above 24 feet in length. • 2003 fatal climbing a 40 foot fixed ladder w/o fall arrest in Morris, IL 117
  • 118. Fixed Ladders • A fixed ladders requires a ladder safety device • OSHA has fall triggers at 24 feet. • Many companies provide fall arrest at 6 feet. • Cable or ladder bars are used. 118
  • 119. Ladders on Machinery • Can ladder be dislodged? • Is scaffold feasible? • What other hazards? 119
  • 120. Scaffold and Ladders • OSHA has specific rules for ladders and scaffolds • 1926.451 for scaffolds • 1926.1030 for ladders • Read manufacturer’s rules! 120
  • 121. Ladder Stands • Inspect for stability and no broken welds. • Use as work platform vs. a step ladder. • Does the ladder stand move when on it? 121
  • 122. Confined Space • Many ladder falls are due to environment causing the person to fall. • Any underground structure could have a lack of oxygen. • Test the air!!! • Follow 1910.146 for confined spaced. • Plan for Rescue! 122
  • 123. Powerlines • Aluminum Conducts Electricity • Fiberglass is not perfect. • If you touch a live circuit and a grounded surface you will be shocked. This is an unsafe condition 123
  • 124. Insects • Bees and wasps cause workers to fall. • Consider using stair platform or aerial lift. • Wear PPE • Consider using a professional exterminator. 124
  • 125. Ladder Trucks • Follow manufacturer inspection and look for leaking fluids. • Powerlines are source of many electrocution • Do not overload the ladder. • Make sure fall protection is used or built in. 125
  • 126. Cell Towers • No Free Climbing. • Wear fall arrest designed for the access. 126
  • 127. 1926.1051 (a) • A stairway or ladder shall be provided at all personnel points of access where there is a break in elevation of 19 inches (48 cm) or more, and no ramp, runway, sloped embankment, or personnel hoist is provided.
  • 128. Ladder Inspections • Ladders must be inspected before each use. • Broken or weak ladders or ladders that are not stable must be marked or tagged as defective and taken out of service. • Look for cracks and weak points. • Competent person must periodically inspect ladders. 128
  • 141. Review the Safety Labels on the Ladder 141
  • 142. Unstable surfaces • Slip-resistant feet must not be used as a substitute for the care in placing, lashing, or holding a ladder upon a slippery surface. 1926.1053 (b)(7) 142
  • 143. Is a ladder the solution? 143
  • 152. Risk Assessment • Task • Frequency • Height • Both Hands? • Access? • Weather • Lighting • Fall Arrest? • Fall Protection? • Slip and Trips? • Traffic – Public • Chemicals • Tools • Electrical • Experience • Fitness • Training • Solution? 152
  • 154. Fall Protection Calculations Fall Protection Competent Person Module 4 Swing fall hazard 154
  • 155. Objectives • Calculate Free Fall Distance • Understand Fall Arrest Force • Understand Swing Hazard • Understand fall forces on horizontal lifelines 155
  • 156. The Fall • Illustration of the D- Ring movement when tied at feet. • So what is the fall arrest Force? 156
  • 157. Fall Arrest Forces Canada • There are several calculations but many will not match lab tests 157
  • 158. Fall Arrest Force Calculations 158
  • 159. Fall Forces • The force of your fall arrest force is dependent upon the fall factor, your weight, and the type of rope you use. • Dynamic rope and energy absorbers considerably decrease the shock a user feels because they have the ability to stretch and absorb more of the force. 159
  • 160. Fall Arrest Force • Mfrs drop weight • Record dynamic forces vs time (ms) • Charts will vary depending on stich pattern, materials, etc. 160
  • 161. Fall Arrest Force Testing 161
  • 162. Free Fall Distance • Accidents have occurred when going up a window washing platform and leaving the fall arrest (rope grab) at the lower level. This creates a large free fall where the user can hit the ground before fall arrest occurs. 162
  • 164. Exercise 1 • Anchorage 2 feet above D-ring? • What is the Free Fall Distance? For illustration purposes, we will use the following equipment: . Full Body Harness = 1’ slippage) . 6’ Shock-Absorbing Lanyard . Fixed, Rigid Anchorage Connector (such as a D-Plate bolted to a structural I-beam) 164
  • 165. Exercise 2 • What is the Free Fall Distance? 165
  • 166. Exercise 3 • Beam that's 12 feet from the ground • Using a horizontal cable anchorage positioned at the user’s feet. • What is the free fall distance? 166
  • 167. Exercise 4 • Use estimates • What is the Free Fall Distance? • What is the alternative? 167
  • 168. Rescue Plan • Written • What is the role of Emergency Services? • Medical Treatment of the fallen • Alpine Rescue Method? 168
  • 169. Rescue Issues • Rescue harness • Rescue lanyards • Anchorages for rescue • Descent control • Rescue hoist 169
  • 170. Keys in Pocket • Keys or other objects in pockets could hurt you in the fall 170
  • 172. Suspension Trauma • 1972 Austria • 10 climbers who became trapped in a suspended position before rescue for durations ranging from 30 minutes to eight hours, two expired pre- rescue, three died almost immediately after rescue and five died over the course of the ensuing 11 days. 172
  • 173. Suspension Trauma • The lower limbs are in a suspended vertical position, increasing pressure on the femoral vein and nerve and exacerbating the gravitational pull on lower extremity blood flow. • The femoral artery inside groin down leg 173
  • 174. Step wise ladders • Allow to stand in a rope style ladder. 174
  • 176. April 2014 • Cell Tower worker slipped on plate. • Successful rescue. 176
  • 177. July 2014 • Yakima WA • Flagpole painter passes out 177
  • 178. October 2014 • OSHA's Houston North Area Office initially conducted an oil and gas inspection in November 2011 and cited the employer in January 2012 for an obstruction in the path of the emergency escape line. • Also known as the Geronimo Line, it is a zip line that runs from the top of the oil well to the ground and allows workers to quickly evacuate a well in emergency situations. 178
  • 179. New Terms • Authorized Rescuer • Person assigned by the employer to perform rescue from fall hazards • Competent Rescuer • Individual designated by the employer who is capable of implementation supervision, and monitoring the employer’s fall protection rescue program. 179
  • 180. Rescue Training • Practice as team • Medical considerations • Practice for the worst case 180
  • 181. December 2014 • Ann Arbor MI Fire Department assisting in cell tower rescue 181
  • 182. Rescue 2013 • A worker at the UW-Madison Memorial Union, 800 Langdon St., slipped off a beam at about 11:30 a.m., but his safety harness prevented him from going all the way to the ground. • "His co-workers managed to lower him to safety (with the harness) to an area below street level, so firefighters had to use the basket lowered by the Boldt Co. crane operator to bring him back up to street level, so he could be put into an ambulance," Galvez said. 182
  • 184. ANSI Z359 Fall Protection Competent Person Module 3 184
  • 185. Who is ANSI? • The American National Standards Institute (ANSI) coordinates the development and use of standards in the United States. • Consensus of manufacturer, insurance, associations, the consumer, and the general public. • ANSI Standards do not constitute governing law. • Always reference the latest editions. 185
  • 186. ANSI Z359.1 • “American National Standard Safety Requirements for Personal Fall Arrest Systems, Subsystems and Components” was originally published in 1992 and later revised in 1999 • The purpose of this Standard was to address the variety of equipment being developed in the rapidly growing field of Fall Protection. • Used as a basis of Subpart M in OSHA 186
  • 187. Application • This standard applied to fall arrest equipment used in General Industry and non-construction occupations. • The Construction Industry has its own set of Standards (ANSI A10.32-2004). 187
  • 188. 2007 • Five (5) Standards were approved and effective November 24, 2007: • ANSI Z359.0 – 2007 Definitions and Nomenclature Used for Fall Protection and Fall Arrest • ANSI Z359.1 – 2007 Safety Requirements for Personal Fall Arrest Systems, Subsystems and Components • ANSI Z359.2 – 2007 Minimum Requirements for a Comprehensive Managed Fall Protection Program • ANSI Z359.3 – 2007 Safety Requirements for Positioning and Travel Restraint Systems • ANSI Z359.4 – 2007 Safety Requirements for Assisted Rescue and Self-Rescue Systems, Subsystems and Components 188
  • 189. Competent Person Trainer 189 Update training every two years.
  • 190. Key Changes in Z359.1 • Section 3.2.1.4 • Gate face strength requirements have changed from 220 lbs. (1kN) (old Standard) to 3,600 lbs. (16kN) (new Standard). 190
  • 191. Key Changes • Side of gate strength requirements have changed from 350 lbs. (1.55kN) (old Standard) to 3,600 lbs. (16kN) (new Standard). 191
  • 192. Key Changes • Minor axis strength of non-captive eye snap hooks or carabiners must be 3,600 lbs. (16kN). 192
  • 193. Snaphook Gate • Nebraska 2003 • Failure of this 350 pound gate killed a cell tower worker 193
  • 194. One Cabiner Manufacturer • No Connector is to be used in a connection where the gate keeper may be loaded. • Care must be taken to avoid loading the connector across the gate, particularly over edges or other obstructions. 194
  • 196. Key Changes • Section 3.2.2.5a • Allows the front D-ring to be used in a fall arrest system that: • (a) Limits the maximum free fall distance to two (2) ft. (0.6m) • (b) Limits the maximum arrest force to 900 lbs. (4.0kN). 196
  • 197. Key Changes • Addition of double-legged lanyards to the Standard. • They are defined as lanyards with two (2) integrally connected legs and • Shall have a minimum of 5,000 lbs. (22.2kN) breaking strength when statically tested in accordance with 4.3.4.1.3. 197
  • 198. Y Lanyard Warning • Connect only the center snap hook to the fall arrest attachment element • Do not modify the lanyard to create more than a 6 ft. (1.8m) free fall • Do not allow the legs of the lanyard to pass under arms, between legs or around the neck Never choker a lanyard back unto itself. 198
  • 199. Y-Lanyards • Do not attach the leg of the lanyard which is not in use to the harness, except to attachment points specifically designated by the manufacturer for this purpose 199
  • 200. Key Changes • Snap hooks and connectors marked • Year of manufacture • Manufacturer’s identification • Part number • Load rating for the major axis of the connector stamped or otherwise permanently marked on the device • Load rating for gate stamped or otherwise permanently marked on the gate mechanism • Markings for connectors shall be sufficient to provide traceability • For connectors that are non- integral, include the Standard number “Z359.1 (07)” ANSI 200
  • 201. May 2014 • Providence RI • 8 hurt in fall • The US Occupational Safety and Health Administration said the rigging used put excessive weight on a carabiner, causing the metal loop to fail, and the acrobats, who were hanging by their hair, to fall 15 to 20 feet to t • According to OSHA, circus staff violated both industry practice and the manufacturer’s instructions for using the carabiner by attaching it so it was pulled in three directions, rather than two.
  • 202. Managed Fall Protection Program • ANSI Z359.2-2007 • Requires a formal managed fall protection program where employees are exposed to fall hazards 202
  • 203. Managed Fall Protection Program • Written fall protection procedures whenever one or more authorized persons are routinely exposed to any fall hazard. • These procedures are written based upon a fall hazard survey required for every workplace activity where authorized persons are exposed to a fall hazard. • This survey is intended to identify one or more methods to eliminate or control each identified fall hazard. Are people required to work above guardrails? 203
  • 204. Managed Fall Protection Program • Identify, evaluate and eliminate (or control) fall hazards through planning • Ensure proper training of personnel exposed to fall hazards • Ensure proper installation and use of fall protection and rescue systems • Implement safe fall protection and rescue procedures 204
  • 205. Passive Fall Protection • Portable Guardrails can be used to protect against falls. 205
  • 206. Inspection • All fall protection equipment and anchorages must be inspected: • Beginning of each eight-hour shift by a competent person and • Yearly (or more frequently if required by manufacturer) 206
  • 207. Inspection • July 2015 • Laceration from casting defect. • DBI Sala • Photo:Angelette Holtmann 207
  • 208. Service Life Inspection • One Company • “Product Life: The functional life of the lanyard is determined by work conditions and maintenance. • As long as the lanyard passes inspection criteria, it may remain in service.” • Inspect webbing; material must be free of frayed, cut, or broken fibers. • Check for tears, abrasions, mold, burns, or discoloration. • Inspect stitching; Check for pulled or cut stitches. • Broken stitches may be an indication that the harness has been impact loaded and must be removed from service. 208
  • 209. Anchorages • Noncertified • A fall arrest anchorage that a competent person can judge to be capable of supporting the predetermined anchorage forces • Certified • Qualified person certifies the anchorage to be capable of supporting the potential fall forces that could be encountered during the fall 209
  • 210. Anchorage Static Load Requirements • Noncertified • Fall Arrest Systems 5,000 lbs. (22.2 kN) • Work Positioning Systems 3,000 lbs. (13.3 kN) • Restraint & Travel Systems 1,000 lbs. (4.5 kN) • Rescue Systems 3,000 lbs. (13.3 kN) • Certified • 2 X maximum arresting force • 2 X foreseeable force • 2 X foreseeable force • 5 X applied load 210
  • 211. Horizontal Lifelines • Must sustain at least two times the maximum tension developed in the lifeline during fall arrest in the direction applied by lifeline forces • Use certified anchorages 211
  • 212. Retractable Lifelines • ANSI Z359.14-2012 • Two classifications for self- retracting devices according to dynamic performance: • Class A for maximum arrest distances of 24 inches (610mm) and • Class A devices will arrest a fall in less than two feet, which is important when fall clearance is limited. For Class A devices, the average arrest force must not exceed 1,350 pounds (6kN) or a maximum peak force of 1,800 pounds (8kN). 212
  • 213. Retractables • Class B for maximum arrest distances of 54 inches (1,372mm). • For Class B devices, the average arrest force must not exceed 900 pounds (4kN) or a maximum peak of 1,800 pounds (8kN). Average arrest forces are calculated by averaging every data point over 500 pounds (2.22kN) during the arrest period of the self-retracting device on the force/time graph. 213
  • 214. Retractables • For the first time, manufacturers are required to perform special testing to evaluate the performance of self- retracting devices with leading edge capability Additional marking requirements for self-retracting lanyards with leading edge capability are also specified and include: minimum installation setback distance and clearance required when falling over the edge. 214
  • 215. Retractables • ANSI Z359.14 (2012) Self- retracting lanyards with leading edge capability (SRL-LEs). • The test edge material is very sharp metal with an edge radius of .005 inches (.13mm) or less. • An energy absorber is required and must not be separable from the SRD device or lifeline. • Testing is expanded to include “offset” testing that tests sliding of the lifeline along the edge. • Dynamic Strength Testing requires repeating the perpendicular and off-set tests with a 282 lb. weight • Specific testing includes a check on retraction when used horizontally to confirm no slack can develop. • Markings on the device and use instructions have been expanded to provide advice to equipment users about leading edge work. 215
  • 217. Fabric Lanyards • Cannot be used on sharp edges • ANSI Z359
  • 218. Retractables • ANSI Z359.14 • Inspection of these are required by manufacturer every 1- 5 years depending on use. 218
  • 219. Max Elongation • Lanyards shall have • Maximum arresting force and • Elongation (maximum rip out length) clearly identified. • Mfrs will specify the fall arrest length of the SLR or energy absorbing lanyard. • Many lanyards do not rip out near the full 42 inches. • Some SRL’s do not pay out a full 42”. 219
  • 220. Deceleration Distance • The ANSI Z359.13-2009 standard has developed new design criteria for the performance and testing methods of EA lanyards. • Specifically, the new ANSI energy absorbers will increase the user’s deceleration distance from 42 inches (3.5 ft) to 48 inches (4.0 ft), which will increase your overall potential fall distance. 220
  • 221. Travel Restraint • 1000 lbs anchorage • Cannot free fall to lower level • Travel restraint systems are only permitted on a walking/working surface with a slope of between 0 and 18.4 degrees. 221
  • 222. Work Positioning • Positioning device system means a body belt or body harness system rigged to allow an employee to be supported on an elevated vertical surface, such as a wall, and work with both hands free while leaning. • Work Positioning free fall cannot exceed 24 inches • Max fall arrest force is 900 lbs. • Lanyards and harnesses used. Avoid belts. • Equipment must have minimum breaking strength of 5,000 lbs. 222
  • 223. Descent Control • Capacity of 310 lbs. • Single-use devices must have a minimum descent energy rating of 30,000 ft./lb. • Multiple-use devices must have a minimum descent energy rating of 300,000 ft./lb. • Descent speeds meet ANSI. 223
  • 224. Horizontal Lifelines • Fall arrest force is determined by the manufacturer • If 1200 lb MAF energy absorbing lanyards are to be used by workers, they cannot be used on Horizontal Lifeline Fall Arrest systems rated for only 900 lb MAF. • Consult with manufacturer for proper usage requirements. • What is the Free Fall Distance? 224
  • 225. Horizontal Lifeline • Horizontal lifelines can help to keep the workers attachment point directly above the worker. • Rigid horizontal lifelines, also known as horizontal rigid track systems, can reduce swing fall hazards • The impact of the swing fall can be equal or greater to a vertical free fall. • A good rule of thumb is not to be positioned more than 30 degrees beyond the center point. 225
  • 226. Swing Fall • On September 6, 2011, a crew of two employees was working from a 15 feet high scaffold inside an empty sewage digester fell. • Employee #1 struck the concrete floor and Employee #2 was stopped a few feet from the ground by his fall arrest system. • Employees' # 1and #2 was wearing harnesses, shock absorbing lanyards, and retractable lifelines. • Employee #2 was walking on the scaffold and his retractable locked up, which caused him to stumble • Employee # 2 arms caught the retractable line of Employee #1 and both men fell from the scaffold. • Employee #1 broke his cervical vertebrae and suffered partial paralysis. • Employee #2 sustained bruising and shock. • The Contributing factors were the anchorage points of the retractable lines, were not directly overhead and the rigging set-up did not allow the proper safety factor distance. • The anchorage points were at least 7 feet away from their work location and likely caused a swing fall which could greatly increase the stopping distance of the retractable lines. 226
  • 227. Horizontal Life lines • When the angle of horizontal lifeline sag is less than 30 degrees, the impact force imparted to the lifeline by an attached lanyard is greatly amplified. • For example, with a sag angle of 15 degrees, the force amplification is about 2:1 and • At 5 degrees sag, it is about 6:1. • These systems should be engineered. 227
  • 228. March 2016 • Las Vegas • Photo: Pete Fergen 228
  • 229. Low Anchorages • Never orient an SRL below the user’s D- ring attachment point unless approved by the manufacturer • Why? 229
  • 230. Free Fall Distance • Equipment (Cables or slings) shall not be used in a manner that increases free fall over which the device was designed to accommodate. 230
  • 231. SRL Considerations • Some SRL’s lock-up solid (with no internal braking mechanism) and rely on an energy absorbing (elongating) lanyard built-in to the SRL’s lanyard strap to absorb a short fall. • If used improperly and the resulting fall is more than a few inches or a few feet, these energy absorbing (elongating) lanyard SRL’s may pay out significantly less than 42”, and may not absorb all the energy of a fall. • The remaining energy would then be absorbed by the fallen worker’s body, potentially causing injury. • Per ANSI Z359.2 – If the fall distance exceeds six feet, a qualified person shall make this determination. 231
  • 232. Eyebolts • Eyebolts with shoulder can be used for vertical lifts as well as angular lifts up to 45°. • However, angular lifts significantly reduce the work load. • For angular lifts, recommend using hoist rings. • Eyebolts without shoulder are for vertical lifts only. Sample strength of eyebolt w shoulder from manufacturer 1/2" 2,400 lbs A= 1 3/16" B = 1 1/2" 1/2" 2,600 lbs A = 1 3/16" B = 2 1/2" 232
  • 233. Hoist Rings • Designed with the lifting ring centered over the base, these hoist rings provide the full rated capacity regardless of the lift angle. • They are an excellent choice for vertical and angular lifting applications. Sample Hoist Ring strength 1/2"- 2,500 lb A= 3/4" B = 4 13/16" C = 3 9/16" D = 7/8" E = 3/4" 233
  • 234. Suction Cups • October 2014 • Suction cup anchorages on the St. Louis Arch 234
  • 235. Suction Cups • Wingrip is one brand by Latchway manufacturer 235
  • 237. Fall Issues Review Fall Protection Competent Person- Module 5 237
  • 239. April 2014 • A 48-year-old man died after he fell through the roof at a Shaw Industries plant in Dalton, Ga., Saturday morning, • The roofing contractor fell between 30 and 35 feet 239
  • 240. April 2014 • A Nevada jury on Tuesday awarded $1.3 million in damages to comedian George Wallace for a leg injury he said he suffered while performing at a Las Vegas Strip resort in 2007 • Wallace testified that he's permanently hobbled after tangling his leg in wiring onstage during a private performance for HSBC Card Services Inc. 240
  • 242. Refinery • October 7, 2008, an employee was in a horizontal duct to inspect the grinding work which had been done to the shipping stops on the louvers of the duct. • He then apparently proceeded to the area where the horizontal duct met the chimney stack and fell 40 feet into the stack. • The employee's body was discovered on the ground level of the chimney stack with his body harness and lanyards intact and, apparently, unused Typical Chimney stack 242
  • 243. Forklift Platforms • Platform slides off • Improper rails • Pushes worker into fixes object • Pallet unacceptable • Scissors point on many carriages • Platform construction 243
  • 244. Extensible Boom Aerial Lifts • Wear fall arrest • Must have smooth surface to operate • Many flip on unstable ground or from hitting holes, pallets • Train operator • 8 Hour PALS card No fall arrest worn 244
  • 245. Roofs • Shoveling snow presents a serious slipping and fall hazard. 245
  • 246. Skylights • Skylights need to be covered with a barrier if employees are allowed onto the roof. 246
  • 247. July 2014 • Henderson NV Police and Fire Department officials responded at about 10:30 a.m. Saturday to reports that a man had fallen through a skylight at the Ocean Spray facility 247 He was my dad, thank you everybody, I am McKenzie Lane Lentz, 16. Harry's youngest daughter . I hold them 1OO% responsible . I miss him with all my heart . I can never see his face again . He was my everything .
  • 248. Roof Anchorages • Two lives saved through roofs • One skylight • Another through a bad roof. 248
  • 249. Parapet Fall Protection • Several types are available. 249
  • 250. Roof Hatch • Propped open is a fall hazard 250
  • 252. Slips and Trips • Water should be cleaned up as soon as possible. Drain is in poor location. • ASSE 2011 – Same surface falls account for 20% of all $250,000+ worker comp claims. 252
  • 253. Slips and Trips • Placing absorbent material is only a temporary measure 253
  • 254. Walk Pads • Grip • Used on floors and roofs 254
  • 255. Housekeeping • Ice will cause slips and forklift accidents. Area should be marked off to prevent entry. 255
  • 256. Scissor Lifts • Workers must be trained (8 hour PALS card) • Full guardrails needed • Inspect area for holes that could flip the lift • Ensure proper lighting • Know wind limitations End chain is missing 256
  • 258. Liftpods • Safer than a ladder. • One Person • 19-40 feet depending on model 258
  • 260. Equipment • How could protect this? 260
  • 261. Stairs • Guardrails on side with both top and mid- rails • Handrails • Evenly spaced threads • Foot clearance • Required if climbing daily Material stored on stairs is unsafe 261
  • 262. Scaffold Footing • Baseplates always required. • Mudsills needed if on earth. 262
  • 263. Scaffold Planking • Scaffolds must be fully planked. • Falling object protection required. 263
  • 264. Scaffold Guardrails • Guardrails must be provided on all working platforms. 264
  • 265. Scaffold Access • Stairs are recommended • Scaffold access ladders must be secured 265
  • 266. Scaffold Fall • July 2011 • A man doing contract work fell an estimated 48 feet to his death at the refinery. • The man fell from a metal scaffold while doing welding on an above-ground tank • The Worker collapsed onto the scaffold platform, rolled through the unprotected space between the mid rail and platform, and fell approximately forty feet to his death • “The top rail was 40 inches from the scaffold platform, and the mid rail was halfway between the top rail and the scaffold platform.“ • There also was approximately two feet of unprotected space between the mid rail and the scaffold platform and “there was no toe board, screen or net installed to prevent objects from falling,” the suit states 266
  • 267. Floor Holes • Guardrails • Covers • Able to handle twice anticipated load. 267
  • 268. Golf/Utility Carts • Follow manufacturer instructions 268
  • 269. Zip Lines • Anchorages must be checked to ensure it will hold a person • 2003 death in Lisle when positioning hook came disconnected from the anchorage point causing a fall of approximately 25 feet. 269
  • 270. Zip Lines • Third day worker fell off when trying to catch customer on unguarded platform. • No fall arrest worn. 270
  • 271. Vehicles • Vehicles are a source of many industrial falls 271
  • 272. Pipe Racks • An elevated designed horizontal lifeline is the best. • Do not just “tie off” to a random pipe! 272
  • 273. Tanks • Metal Shell allows elevated anchorage. 273
  • 274. Planes • Suction based systems must be engineered and tested. 274
  • 275. Entertainment • Rock Climbing • New climbers have fall arrest. 275
  • 276. Hatch Fall Protection • Hatches can be a fall hazard if an employee trips. 276
  • 277. Pole Climbing • Aerial Lifts are more efficient. • 1910.268 covers telecom fall protection. • Companies make fall arrest equipment for poles. 277
  • 278. Ladder Climbing Devices • Keep lanyard under 2 feet. • Rest platforms should be provided. • Make sure Front D- ring is designed for fall protection. 278
  • 279. Ladder Climbing Devices • April 2014 • Cell tower 279
  • 280. Ladder Climbing Device • September 2014 • Cell Tower 280
  • 281. Vehicles • Vehicles can have fall arrest at a common station. 281
  • 282. Steel Erection • Ironworkers connecting out of an aerial lift. • Fall Protection required at 15/30 feet when decking or connecting. 282
  • 283. Safety Nets Used for Decking Decking is the most common activity that historically killed iron workers Nets used to protect deckers 283
  • 284. Suspended Platforms • Must follow 1926.1431 requirements • Often not wearing fall arrest • Platform must be proof tested 284
  • 285. Metal Grating • Must be secured with clips • Guardrails provided on both sides. 285
  • 286. October 2014 • South Korea • 16 died when grate buckled. • 30 foot fall 286
  • 287. Working Adjacent to Water • Fall Protection • Life vests • Ring Buoys • Skiff or boat 287
  • 288. Rebar Walls • Work positioning • Rebar wall must have spacing similar to a ladder to climb • Rebar Walls must be adequately braced 288
  • 289. Stairs • Guardrails 4 risers 289
  • 290. Other Fall Surfaces • Tail gates • Riding equipment such as front end loaders and forklifts 290
  • 292. Wind • High winds are defined in 1926.958 • High wind. A wind of such velocity that one or more of the following hazards would be present: • (1) The wind could blow an employee from an elevated location, • (2) The wind could cause an employee or equipment handling material to lose control of the material, or • (3) The wind would expose an employee to other hazards not controlled by the standard involved. • Note to the definition of “high wind”: • The Occupational Safety and Health Administration normally considers winds exceeding 64.4 kilometers per hour (40 miles per hour), or 48.3 kilometers per hour (30 miles per hour) if the work involves material handling, as meeting this criteria, unless the employer takes precautions to protect employees from the hazardous effects of the wind. 292
  • 293. 2014 Question • I have a young man on our maintenance team that has a prosthetic leg. I am not sure how much of his leg he lost. Part of his job requires him to be in fall protection equipment: 4 point harness and SRL. • Is there any risk of him falling out of his harness with a prosthetic leg?" 293
  • 294. November 2014 • San Francisco • Worker on roof survives 11 story fall. 294